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VETRON 5000 Instruction Manual

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5000 / 5100 » INSTRUCTION MANUAL
07/2020

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  • Page 1 5000 / 5100 » INSTRUCTION MANUAL 07/2020...
  • Page 3 5000/5100 » INSTRUCTION BOOK 07/2020 STANDARD » 5000 » 5010 » 5020 » 5030 » 5040 LONGARM » 5100 » 5110 » 5120 » 5130...
  • Page 4 VETRON | Typical GmbH inadmissible and punishable. VETRON | Typical GmbH is only liable for damage caused by intent or gross negligence on the part of the manufacturer. Otherwise, liability is excluded.

  • Page 5: 01. Preface

    01. OVERVIEW 02. OPERATING PANEL 03. HOTKEYS 04. ELECTRONIC HANDWHEEL & REVERSE SEWING 05. CONTROL & MAIN SWITCH 06. PEDAL 07. LIGHT 08. MACHINE START 09. PROGRAM CHANGE 10. DIRECT ACCESS 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 6 06. PROGRAM ADMINISTRATION WITHOUT USB DONGLE 07. PROGRAM ADMINISTRATION WITH USB DONGLE 08. UPDATE THE OPERATING PROGRAM 06. WEAR PARTS 01. GENERAL INFORMATION 02. LISTING 07. WIRING DIAGRAM 01. VETRON 8340 CONTROL BOX 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 7 The manufacturer assumes no responsibility for damage caused by changes or modifications. » For repairs, only spare parts approved by VETRON may be used. In case of infringement the guarantee expires. » The machines are to be used only for the purpose intended.

  • Page 8: Attention

    This symbol indicates that there is an increased risk of burning here. MAGNET! This symbol indicates that there is a magnet field. INFORMATION! This symbol displays information. ADVICE! This symbol indicates important information. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 9 Risk of injury when machine is tilted back. SAFETY PRECAUTIONS! The eye protection can be ordered optionally, but must not be removed after installation without consultation with the operator. The finger guard must not be removed! 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 10 Damage due to non-intended use is not covered by the manufacturer‘s liability! The VETRON 5000/5100 and its subclasses are 1- and 2- needle lockstitch sewing machine with direct drive and triple feed. Use the machines only according to their technical data and for medium to heavy materials such as jeans, leather, etc..
  • Page 11 01. PREFACE 05. TECHNICAL DATA Technical Data Vetron 5000/5010 - 5100/5120 (Standard - Longarm) Stitch type 301 1- or 2-needle lockstitch with triple transport Needle system 134-35 Needle size 110-140 for sewing middle heavy materials Needle size 140-180 for sewing heavy materials...
  • Page 12 02. Pull out the mains plug. 03. Disconnect the machine from the compressed air supply, if available. 04. Clean the machine if necessary. 05. If possible, cover the machine to avoid soiling. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...

  • Page 13: Picture 1

    Crushing and bruising due to tilting the machine For di erent adjustments, the safety cylinder should be unhooked. Caution is advised, when returning the sewing machine to its original position. After work, reattach the safety cylinder 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...

  • Page 14: Table Of Contents

    » If the machine is tilted back, the safety spring must be locked securely. The distance bet- ween the table top and safety spring must be at least 5mm. (Picture 3) 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 15 » If the machine is tilted back, the safety spring should be locked securely. The distance bet- ween the table top and the bracket must be at least 5mm. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 16 01. PREFACE 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 17 02. MACHINE DESCRIPTION 01. OVERVIEW OPERATING PANEL P000 TEST HOTKEYS ELECTRONICS AND SEWING REVERSE CONTROL DONGLE PEDAL 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 18 Turning changes the values; pressing the JOG KEY enters the value. In the following, the operating type is indicated by the following icons: Input = Press the JOG KEY: Change = Turn the JOG KEY: 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 19 If the backtack function is activated, the following backtack is switched o once by pushing the key. STITCH LENGTH If the second stitch length is activated, the corresponding LED lights up. CUSTOMIZABLE BUTTON Default: Toggle foot stroke level 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 20 From here on, the operating type is indicated by the following icons: Pressing the handwheel: stitch-for-stitch function / needle positioning Turning the handwheel: REVERSE SEWING Pulling the button changes the sewing direction. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 21 02. MACHINE DESCRIPTION 05. CONTROL & MAIN SWITCH MACHINE MAIN SWITCH Switches the machine ON / OFF USB-PORT Identify yourself using the provided USB dongle. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 22 CONSTANT SEWING SPEED (adjustable via parameter M502) VARIABLE SEWING SPEED FROM 0-100% OF THE CHOSEN MAXIMUM SPEED (depending on sewing program) SEWING FEET LIFT SEAM END PROCEDURE ACTIVATION (depending on sewing program) 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 23 Change LIGHT INTENSITY light intensity of the light are changed. After 2 seconds without further input, the value is set and the current program number is shown. Machine is ready for operation 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 24 The red and white control lights at the machine head are flashing during automatic movement. 03. The sewing light is automatically switched on. 04. The machine is now ready for use. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 25 03. Turn the JOG KEY to the left or right to choose the desired program number. 04. Confirm your choice by pushing the JOG KEY again. 05. The machine is now ready for use. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 26 » Top feed stroke » Top feed pressure » Bobbin thread counter (only display) » Edge guide distance » Current sewing speed (only display) » Current needle position in degrees (only display) 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 27 Before activating the machine by the X-button make sure to remove sewing material or other items below the sewing feet if necessary and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 28 Before activating the machine by the X-button make sure to remove sewing material or other items below the sewing feet if necessary and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 29 02. By turning the JOG KEY the sewing feet can be moved. 03. By loosening screws the sewing feet can be exchanged. ADVICE! Push the X-button or switch the machine on again and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 30 Now you can thread the machine according to the picture. ADVICE! Push the X-button or switch the machine on again and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 31 05. The bobbin thread tension can be adjusted at screw ADVICE! Push the X-button or switch the machine on again and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 32 ATTENTION: Is the bobbin thread to long, sewing disturbances and thread breakage occures. 06. The bobbin thread tension can be adjusted at screw ADVICE! Push the X-button or switch the machine on again and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 33 There should be a gap of 1 mm between thread and bobbin edge. ADVICE! If necessary, the bracket can be slightly bended to the left or right to optimize the thread flow to the bobbin. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 34 06. Check the needle bar rise. (refer to chapter 03.12. of the adjustment manual). If confirmed, the machine is ready for use again. ADVICE! Push the X-button or switch on the machine again and follow the instructions displayed on the control panel. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 35 04. The machine is ready for use again. CRUSHING Crushing and bruising can occur, when the machine is moved to the operating position, between the machine and the table 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 36 In the following chapter we will introduce you to the most important mainte- nance areas to be checked daily & before each use. Detailed maintenance and cleaning instructions can be found in the respective adjustment instruc- tions in chapter 05. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 37 If you get oil on your skin, make sure you clean it o the skin thoroughly. In case you should swallow the oil seek medical attention immediately. Or call the service hotline: +49 631 / 2014 - 460 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 38 For more cleaning tilt the machine back and clean the guard tank. ADVICE! If you tilt the machine during power on, a gravity sensor automatically switches the machine into “BLOCKED MODE”. This is noted on the display. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 39 The timing belts can be reached easily in this position. ADVICE! If you tilt the machine during power on, a gravity sensor automatically switches the machine into “BLOCKED MODE”. This is noted on the display. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 40 Wash the filter shell and cartridge with cleaning fluid (no solvent) and blast clean. » Re-assemble the maintenance unit. Check for system leaks. 07/2020 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 41 The thread tension, foot pressure and stitch length are adjusted with increasing material With the VETRON, these settings are made by step motors, they thickness. can exactly reproduce the desired setting. All settings for e.g.
  • Page 42 Turn the JOG KEY to select the desired parameter. Push the JOG KEY. The parameter will flash and can be changed by turning the JOG KEY. Pushing the JOG KEY again will store your input. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 43 The appropriate LED will shine on the display. ► Parameter 1 appears on the display. Now you can change the name. ► Turn the JOG KEY to the right. You are directed to the program parameters. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 44 Switching over can be done with key or the electronic handwheel 021 Foot stroke 2 It can also be done with a knee lever (optional) or with the automatic switch parameter 027. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 45 The stroke on an alternate machine are normally changed by pressing a 027 Automatic stroke switch button or with a knee lever. The VETRON can do this also automatically with the foot pedal. By activating parameter 027 it will activate the facility.
  • Page 46 The thread tension on conventional machines is adjusted with a spring. The reproduction of the desired thread tension is di cult. The VETRON sets the thread tension with a step motor. The task of the tension spring is taken over by a elastomer. A second thread tension on conventional machines needs an additional tension unit.
  • Page 47 040 Speed mode Function 1 = PEDAL Sewing speed will be regulated by the posititon of the pedal. Function 2 = CONSTANT Constant sewing speed as selected in parameter 041. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 48 Automatic foot pressure control On conventional machines the foot pressure is generated by a spring and will be adjusted seldom. The VETRON also generates the foot pressure with a spring, but the spring is pre-stressed by a step motor with gear (parameter 050). In di erent programs can di erent foot pressure be applied.
  • Page 49 Operation mode CONSTANT 4 mm 2 mm 30% adjusted Material thickness in mm Foot pressure High percentage in % Low percentage Operation mode 1-100% (Pressure increase over speed) 30% adjusted Speed 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 50 Parameter 078 can only be selected when the position of stitch placing 078 Target stitch position is activated in parameter 085, 086 or 087. The position of the needle point above the material is set with this parameter. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 51 STROTG = Foot stroke for this program. (By pressing the key you will switch to the 2 stroke. Pressing it again will change back to the 1 stro- ke). 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 52 086 Handwheel function ( Same functions as parameter 085, when the electronic handwheel is pushed 087 Knee switch function You have the same function as parameter 085, when the knee switch is pushed. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...

  • Page 53: Program Parameter -3-14

    The stitches will be exactly in the same position with the stitch in stitch backtack. The feeding will be switched when the machine is standing still. It is used for visible backtacks with high quality. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 54 (parameter 010) (e.g. 4.0 mm). -4.0 mm = When the stitch length for A in backtack is entered in the minus range this part of the backtack will be done in reverse. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 55 After changing the bobbin you have to press the safety switch (X Key) to reset the bobbin thread counter. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 56 (parameter 010) (e.g. 4,0mm). -4.0 mm = When the stitch length for B in backtack is entered in the minus range this part of the backtack will done in reverse. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...

  • Page 57: Thread Tension B

    A chain program can be used when di erent operations on a work piece are done one after the other. The machine will set itself automatically for the next work step. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 58 = The next work step is initiated by pressing the key . (see next page) Electronic handwheel = The next work step is initiated by pressing the electronic handwheel . (see next page) 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 59 = The switch will take place (if part of the program) after the end backtack and thread trimming (picture 3). The next seam starts with a backtack (picture 4) (if part of the program). Picture 3 Picture 4 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 60 Push the JOG KEY to accept your selection. Choose number for this program. ► Push the JOG KEY to accept your selection. Enter program name or number on the display. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 61 Summary chain program: Up to 10 chain links PROGRAMM SEAM START SEAM SWITCH OVER OPTION END OF SEAM 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 62 Turn the JOG KEY to select a letter or number. Up to 15 letters or numbers can be entered. ► Push the JOG KEY to jump to the next free space. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 63 YES or NO. Y S N E / O D l t e e e ► Push the JOG KEY to confirm selection. The display will show COPY PROGRAM. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 64 Once the dongle is inserted into the USB-Port, a file with the serial number of the machine will be opend automatically. In this way you can transfer program from one machine to another. Serial number and program can be selected and transfered to the appropriate machine. Please use only VETRON USB Dongles to secure a safe transfer of data. DISPLAY...
  • Page 65 Turn the JOG KEY to select the relevant machine. 0 1 4 ► Push the JOG KEY ► Turn the JOG KEY to select the desired program. ► Push the JOG KEY 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 66 0 3 0 YOUR MACHINE NUMBER WILL BE SHOWN ON THE DISPLAY IN BRACKETS. ► Turn the JOG KEY to select desired machine. 0 1 4 ► Push the JOG KEY 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 67 All data will be transferred to the USB dongle. > ► Turn the JOG KEY to select YES or NO. Y S N E / O ► Push the JOG KEY to confirm your selection. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 68 Push the JOG KEY All data will be tranfered to the machine. > NEVER remove the USB dongle while data is being transferred. Display will show CONFIGURATION USB ---> MACHINE. > 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 69 Appears. Turn machine o ! Turn machine on again. Now the machine with the new update can be operated on. INFO: If there is no information on DONGLE, „Error“ appears! 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 70 05. PROGRAMMING 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 71 » This Wear Parts List shows the main parts of the machine. A detailed list for the complete machine is available on our website www.vetrontypical.com and can also be ordered as a manual. 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 72 DIN 913 - M3x2,5 17WF5-037 559 3002 13 DIN 913 M3x3 (2x) 93WF5-002 559 0296 16 Tension Spring 559 0471 16 C144588201 (C) 559 1855 10 559 1856 10 Tension Spring C144588301 (B) 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 73 DIN 988 - 5x10x1 DIN 7984 M4x6 559 2765 00 DIN 912 - M4x12 559 3007 10 559 0320 10 559 0313 10 559 0976 00 559 0326 10 ISO - 8734 2x6 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 74 06. WEAR PARTS 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 75 07. WIRING DIAGRAM 01. VETRON 8340 CONTROL BOX 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 76 07. WIRING DIAGRAM 02. POWER CONNECTION BLOCK DIAGRAM 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 77 07. WIRING DIAGRAM 03. 8640 STEPPER DRIVER TERMINAL 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 78 07. WIRING DIAGRAM 04. 8340 MAIN TERMINAL MAIN DRIVE 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 79 07. WIRING DIAGRAM 05. VETRON 5XXX HEAD PCB 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 80 07. WIRING DIAGRAM 06. VETRON 5XXX HEAD ADAPTER PCB 07/2020 VETRON 5000/5100 - FLAT BED MACHINE - INSTRUCTION BOOK...
  • Page 82 VETRON TYPICAL EUROPE GmbH Clara-Immerwahr-Str. 6 67661 Kaiserslautern, Germany Tel.: +49 6301 320 75-0 Fax: +49 6301 320 75-11 info@vetrontypical.com www.vetrontypical.com...
  • Page 83 VETRON TYPICAL EUROPE GmbH Clara-Immerwahr-Str. 6 67661 Kaiserslautern, Germany Tel.: +49 6301 320 75-0 Fax: +49 6301 320 75-11 E-mail: info@vetrontypical.com www.vetrontypical.com...

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