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VETRON | TYPICAL GmbH inadmissible and punishable. VETRON | TYPICAL GmbH is only liable for damage caused by intent or gross negligence on the part of the manufacturer. Otherwise, liability is excluded.
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01.04. PRODUCT INTRODUCTION / INTENDED USE / CONFORMITY DECLARATION 01.05. TECHNICAL DATA 01.06. TRANSPORT - PACKAGING - DISPOSAL - STORAGE /FIRST COMMISSIONING / DECOMMISSIONING 01.07. MOUNTING SAFETY DEVICES FOR TILTING 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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03.07. TOP FEED STROKE 03.08. BACK TACK 03.09. ENGAGING THE SAFETY CLUTCH 03.10. SAFETY SPRING 04. MAINTENANCE 04.01. CLEANING EXPLANATION 04.02. OIL LEVEL CHECK 04.03. CLEANING THE MACHINE 04.04. PNEUMATIC SYSTEM 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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05. WEAR PARTS 05.01. GENERAL INFORMATION 05.02. LISTING 06. ELECTRICAL CONNECTION 06.01. CABLE 06.02. PLUG ASSIGNMENT 06.02.01. BACK OF THE CONTROLLER 06.02.02. PIN DEFINITION 07. SUPPORT FORMULAR 01. COMPLAINT FORM 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
The manufacturer assumes no responsibility for damage caused by changes or modifications. » For repairs, only spare parts approved by VETRON may be used. In case of infringement the guarantee expires. » The machines are to be used only for the purpose intended.
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» Operating and specialist personnel are obliged to observe the safety instructions given in the instructions for use during all work. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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This symbol indicates that there is an increased risk of burning here. MAGNET! This symbol indicates that there is a magnet field. INFORMATION! This symbol displays information ADVICE! This symbol indicates important information. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Crushing and bruising due to tilting the machine Make sure safety spring is mounted. Risk of injury when machine is tilted back. SAFETY PRECAUTIONS! The finger guard must not be removed! 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
LED sewing light and an integrated modern touch control panel in the machine arm, the VETRON 4000 series o ers all the features of a modern, classic industrial sewing machine. Other features include are a powerful main drive and low-noise, low-vibration operation due to alumi- num arm and head covers.
605 x 210mm Netto weight 55 kg Gross weight 70kg Operating voltage AC 220-240V / 50-60Hz Rated power 1200W Noise indication 80dB(A) Versions and subclasses can be found under: www.VETRONtypical.com 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
02. Pull out the mains plug. 03. Disconnect the machine from the compressed air supply, if available. 04. Clean the machine if necessary. 05. If possible, cover the machine to avoid soiling. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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Crushing and bruising due to tilting the machine For di erent adjustments, the safety cylinder should be unhooked. Caution is advised, when returning the sewing machine to its original position. After work, reattach the safety cylinder. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Bobbin thread winder (see chapter 03.08.) Thread tension for bobbin thread Top feed stroke knob for higher stroke. Switchable via function bar (see chapter 02.05.) Top feed stroke knob (see chapter 03.06.) 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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02.02. CONTROL & MAIN SWITCH MACHINE MAIN SWITCH Switches the machine ON / OFF USB-DONGLE Updates and programs can be transferred to/from a USB dongle 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
It is possible to assign various functions to the knee switch such as the 2nd top feed stroke, the 2nd stitch length and the 2nd thread tension. NOTE: See enclosed operating instruction book YSC -90A0 Servo System. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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Constant sewing speed (adjustable via parameter M502) Variable sewing speed from 0-100% of the chosen maximum speed (depending on sewing program) Sewing feet lift Seam end procedure activation (depending on sewing program) 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Switching between lower and higher feed stroke Back tack suppression Change of needle position Switching between small and large stitch length Activation of the 2nd thread tension For 2-needle center seam guide Lock button 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Various functions can be assigned to this key. These are set via the parameters and should only be carried out by a service technician. NOTE: See enclosed operating instruction book YSC -90A0 Servo System. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Selection: O , Single, Double, Multiple Shows current seam Seam display Free sewing, programmed sewing (displays the seam section that is being sewn). End back tack Selection: O , Single, Double, Multiple 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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Foot position at sewing stop Auto foot lift after sewing stop: Up / Down (refer to 06.06) Foot position after thread cutting Auto foot lift after thread cut: Up / Down (refer to 06.06) 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
04. Tighten the screw again. 05. Push the lock button (X-button) or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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04. Tighten the screw again. 05. Push the lock button (X-button) or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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» If the thread tension is set too high, the stitch pattern will be poor and the thread will break ADVICE! Push the lock button (X-button) on the function bar to end the „LOCKED MODE“ or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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03. The sewing feet can be changed. 04. Tighten the screws again. ADVICE! Push the lock button (X-button) on the function bar to end the „LOCKED MODE“ or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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06. The bobbin thread tension can be adjusted at screw ADVICE! Push the lock button (X-button) on the function bar to end the „LOCKED MODE“ or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
ADVICE! If necessary, the thread guide can be slightly moved to the left or right to optimize the thread flow to the bobbin. To do so, loosen screw 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
The knob will jam if you try to do this. Do not try to overcome the resistance with greater force - this can lead to mechanical damage to the machine. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
. The knob will jam if you try to do this. Do not try to overcome the resistance with greater force - this can lead to mechanical damage to the machine. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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03.08. BACK TACK Reverse sewing can be carried out by manually pressing lever Also alternatively via function key . (Factory default setting) 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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06. Check the needle bar rise. (refer to the adjustment manual). If confirmed, the machine is ready for use again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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03. Under consideration that nothing is between machine and table , the machine can now be tilted forward. 04. The machine is ready for use again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
(X-button) on the function bar before maintenance work. The threading symbol is shown in the display. Failure to comply produces a risk of injury in case of an unintentional machine operation. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
If you get oil on your skin, make sure you clean it o the skin thoroughly. In case you should swallow the oil seek medical attention immediately. Or call the service hotline: +49 631 / 2014 - 460 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
Push the lock button (X-button) on the function bar to end the „LOCKED MODE“ or switch the machine on again. If you tilt the machine during power on, a gravity sensor automatically switches the machine into „LOCKED MODE”. This is noted on the display. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
» Re-assemble the maintenance unit. Check for system leaks. ADVICE! Push the lock button (X-button) on the function bar to end the „LOCKED MODE“ or switch the machine on again. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
» This Wear Parts List shows the main parts of the machine. A detailed list for the complete machine is available on our website www.vetrontypical.com and can also be ordered as a manual. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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(2x) 394WF17-001N DIN 6912 - M4x8 (2x) DIN 912 - M3x8 516WF5-003 179WF5-001 DIN 913 M3x3 (2x) DIN 913 M4x4 516WF5-004 DIN 965 M2,5x3 394WF20-001M Needle- System 134-35 458WF20-001B 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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559 3243 10 (32mm) DIN 913 M3x6 (2x) 559 3110 09 (26mm) 559 3111 09 (32mm) DIN 912 M5x8 DIN 7991 M4x10 DIN 988 - 5x10x1 559 0320 10 559 0313 10 516WF14-001 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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05. WEAR PARTS 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
2 box 3 ATTENTION: The yellow-green earth cable must be connected to the earth properly. Otherwise there are risks of human electric shock and the controller doesn’t work properly sometimes. 05/2022 VETRON 4000 - FLAT BED MACHINE - INSTRUCTION BOOK...
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YSC-90A0 Servo System INSTRUCTION BOOK 03/2023...
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All rights reserved. The instructions for use, service instructions, parts lists are protected by copyright. Any reuse of the content outside the copyright is without the written consent of VETRON | Typical GmbH inadmissible and punishable. VETRON | Typical GmbH is only liable for damage caused by intent or gross negligence on the part of the manufacturer.
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INDEX YSC-90A0 AC SERVO SYSTEM 06. SETTING THE BASIC FUNCTIONS 06.01. MAXIMUM SPEED 06.02. SETTING BACKTACK AND SEAM 06.02.01. COMMON SETTING ABOUT START/END TACKING 06.02.02. STITCH IN STITCH 06.02.03. FREE SEWING PROGRAM 06.02.04. BAR SEAM PROGRAM 06.02.05. FIXED STITCHES PROGRAM 06.03.
01. SAFETY INSTRUCTIONS 01.01. WORKING ENVIRONMENT / INSTALLATION To ensure correct operation and safety, read these operating instructions before using your new machine. The controller YSC-90A0 is used for an industrial sewing machine. With industrial sewing machines, it is normal to work directly in front of moving parts such as the needle and thread take-up.
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02. ELECTRICAL CONNECTION 02.01. CABLE Work on the electrical equipment may only be performed by qualified technicians or personal who have undergone the necessary training. The power supply is AC 220V! Single phase: 220V power connection Light (brown) AC ~ 220V Neutral (blue) Earth (yellow-green) Earth...
03. TOUCH PANEL 03.01. WELCOME The panel is connected to control box via a cable. If the connection is normal, the main sewing interface will be displayed after welcome: 03.02. MAIN SEWING INTERFACE -1-2 DISCRIPTION Lock key (Physical button) Lock / unlock touch display Configuration (Physical button) Enter config interface Return (Physical button)
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03.02. MAIN SEWING INTERFACE -2-2 DISCRIPTION Locked status The icon shows the status of the touch display Increase / decrease the edibale value. It will be hiodden when there is Values no edit Program setting Program setting key. Enter program setting interface, (refer to 06.02) Increase or decrease the number of stitches in segments A, B, C, D Stiches setting with + / -...
04. PREPARATION AND TEST 04.01. HOW TO ENTER THE INTERFACE Press Config button when switching on the controller to enter Preparation and Test interface. You can select: language, the machine model, make a factory reset, set pedal type, set the machine ZERO position, test the input and output, etc.
04.03. FACTORY RESET At Preparation and Test interface, press icon „Factory Reset“. Select: 1- „Parameter“, 2-„Machine ZERO“, 3-„Error record“, 4-„Statistics“ or all items to reset. The machine needs to be restarted. 04.04. MACHINE ZERO POSITION At Preparation and Test interface, press icon „Phase base by needle bar“ or „Phase base by lever “. The first option sets the base at highest position of the needle bar.
04.06. SELECT PEDAL TYPE At Preparation and Test interface, press icon „Pedal“. You can choose the normal pedal or standing operate pedal, click OK to save. 04.07. INPUT TESTS At Preparation and Test interface, press icon „Measure“. You can check the values of the various functions. 04.08.
04.09. SAFETY SWITCH At Preparation and Test interface, press icon „Safety switch“. Various safety divices can be switched on or o : machine-tilt-protection, hook covering protection and eye protection. 04.10. LANGUAGE At Preparation and Test interface, press icon „Language“. Choose the language which you need. Click OK to save. The machine needs to be restarted. 03/2023 YSC-90A0 INSTRUCTION BOOK...
05. SYSTEM OPERATION 05.01. PARAMETER AUTHORITY 05.01.01. AUTHORITY STRUCTURE LEVEL ACCESSIBLE PARAMETER ICON Operator Basic parameters Technician Advanced Parameters Developer Parameters about motor drive 05.01.02. ACCESS RIGHTS TO THE TECHNICIANS LEVEL NOTE! Normally, only the operator has basic authority. The symbol is gray. The technicians level is not to be accessed by normal users.
05.03. USER SETTINGS 05.03.01. SELECT THE FUNCTION CATEGORY TO BE ADJUSTED At Main sewing interface, press „User setting button“ to enter „User setting interface“. Most items are the parameter setting by categorized function. 05.03.02. ADJUST PARAMETER VALUE Click a function category icon to enter the interface. The parameter list is on the left side, where you can swipe the list and select a parameter to adjust.
05.04. VIEW SOFTWARE VERSION At Main sewing interface, press Configuration key (Physical button) . Enter „User setting interface“, then select sub-item: „About“. 05.05. MONITOR At Main sewing interface, press Configuration key Enter „User setting interface“, then select sub-item: „Monitor“. You can select the monitor value by the arrow button. The monitor items are: instant speed, instant angle, raw encoder value, hall sensor of motor, electric angle, stroke knob sensor, etc.
06. SETTING THE BASIC FUNCTIONS 06.01. MAXIMUM SPEED INDEX UNIT DESCRIPTION 3500 Maximum speed 2000 Speed of mulitple tacking 2000 Speed of programmed stitches Di erent machine classes have di erent maximum speeds. Setting speed: press the „Speed“ icon at Main sewing interface. The speed value and „+ / -“ button will be dis- played.
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06.02.01. COMMON SETTING ABOUT START/END TACKING INDEX UNIT DESCRIPTION 2000 Speed in backtack at seam begin 2000 Speed in backtack at seam end Reverse solenoid action time (Start) Reverse solenoid release time (End) degree Reverse power on angle degree Reverse power o angle Ornamental-stitch backtack at seam start 0 = OFF 1 = ON, the motor will stop at sewing direction changing point...
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06.02.03. FREE SEWING PROGRAM Click Seam setting button at Main sewing interface, select P001 program. This seam will be run without stitch counting. Set the start tacking: Click the tacking stitches number to adjust the value. Click the start tacking button to change the tacking mode.
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06.02.04. BAR SEAM PROGRAM Click Seam setting button at Main sewing interface, select P002 program (multible tacking). There are 5 editable numbers. The 4 numbers at 1st line is ABCD, the last number at 2nd line is E. The segments are programmed as E, range 1~15. The stitches of first segment is defined as A, the stitches of second segment is defined as B, the stitches of other segments are defined as C (forward) and D (backward).
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06.02.05. FIXED STITCHES PROGRAM This seam can be programmed with a maximum 25 segments and a maximum of 99 stitches for each segment. » Click „Seam setting“ button at Main sewing interface, select P003~P009 program. » Click the edit button to enter the fixed-stitches seam edit interface. »...
06.03. SOFT START INDEX UNIT DESCRIPTION Soft start 0 = OFF 1 = ON Speed of soft start stitches Number of soft start stitches Click „soft start“ button . Is the icon on, the soft start is ON. Is the icon o , the soft start is OFF Functions: when beginning a new seam, speed is determined by the pedal and limited to the soft start speed.
06.06. SEWING FOOT LIFT INDEX UNIT DESCRIPTION Sewing foot lift: 0 = OFF 1 = ON Lifting foot confirm delay time: to avoid unexpected foot lifting when stepping backward for trimming, the time is less and the sensitivity is higher Release lift foot delay time Full activation duration of foot lift solenoid Pedal delay time adjustment for debounce...
06.07. THREAD TRIM -2-2 INDEX UNIT DESCRIPTION degree Reverse of short thread trimming power on angle degree Reverse of short thread trimming power o angle degree Zero stitch length of short thread trimming power on angle degree Zero stitch length of short thread trimming power o angle Thread trim ON: click trim button at Main sewing interface, the icon light is on.
06.09. THREAD CLAMP INDEX UNIT DESCRIPTION Thread clamp: 0 = OFF 1 = ON Thread clamp option: 0 = Thread clamp only at start of seam 1 = Thread clamp at start of seam and at turning back 2 = Thread clamp at start of seam and with foot lifting 3 = Thread clamp at start seam, at turning back and with foot lifting 2000 Thread clamp power on time with foot lifting or at turning back...
06.10. FOOT STROKE -2-2 INDEX UNIT DESCRIPTION Full activation duration Duty cycle in time period which PWM activation Adjust parameter of the speed limitation in relation to the sewing foot stroke: if parameter A35 set to 1, the speed is reduced down to parameter S15 when 2nd stroke activated.
06.13. NEEDLE COOLING INDEX UNIT DESCRIPTION Needle cooling function: 0 = OFF 1 = ON Full activation duration Duty cycle in time period which PWM action Function: set A48 as to 1, when the motor runs, the cooling air pipe is open. 06.14.
06.15. BOBBIN THREAD MONITOR -2-2 NOTE! Warning process: when the counter is activated, every time 10 stitches are sewn, the value of parameter O44 increases by 1, remaining thread amount decreases by 1. Sewing stops and a notice is shown on the display when the remaining thread amount reach 0, press Return key to reset the counter.
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06.17. DAILY PIECE COUNTER INDEX UNIT DESCRIPTION Daily piece counter: 0 = OFF 1 = Activated stitches Min number of stitches for counter plus 1 Min number of thread trimming times for counter plus 1 Value of daily piece counter 06.18.
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06.18. ASSIGNING INPUT -2-2 INDEX UNIT DESCRIPTION Function of input-07, refer to A04 Function of input-08, refer to A04 Function of input-09, refer to A04 Function of input-10, refer to A04 Input ports include reverse sewing button and buttons on the function bar. Di erent function can be applied directly to these inputs.