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03200 Reelmaster 3100-D
Toro 03200 Reelmaster 3100-D Manuals
Manuals and User Guides for Toro 03200 Reelmaster 3100-D. We have
18
Toro 03200 Reelmaster 3100-D manuals available for free PDF download: Service Manual, Operator's Manual, Installation Instructions Manual
Toro 03200 Reelmaster 3100-D Service Manual (385 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 40.83 MB
Table of Contents
Table of Contents
8
Preface
9
Chapter 1 :Safety
12
Safety Instructions
12
Supervisor's Responsibilities
12
Before Operating the Machine
13
While Operating the Machine
14
Maintenance and Service
16
Jacking Instructions
17
Safety and Instructional Decals
19
Table of Contents
21
Chapter 2 :Specificationsandmaintenance
22
Specifications
22
Overall Dimensions
22
Engine
22
Hydraulic System
23
Wheels and Brakes
23
DPA Cutting Units
24
Torque Specifications
25
Calculating the Torque Values When Using a Drive-Adapter Wrench
26
Identifying the Fastener
27
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
28
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
29
Other Torque Specifications
30
Conversion Factors
30
Shop Supplies
31
Special Tools
33
Table of Contents
45
Chapter 3 :Troubleshooting
46
GEARS - the Systematic Approach to Defining, Diagnosing and Solving Problems
46
Gather Information
46
Evaluate Potential Causes
46
Assess Performance
46
Repair
46
Solution Confirmation
46
General Hydraulic System Problems
47
Traction Circuit Problems
48
Mow Circuit Problems
48
Steering Circuit Problems
49
Lift Circuit Problems
49
Electrical System Problems
50
Starting Problems
50
General Run and Transport Problems
51
Cutting Unit Operating Problems
52
Factors that Can Affect Cutting Performance
53
Factors Affecting Grooming
55
Grooming Reel Mechanical Problems
56
Chapter 4: Engine
57
General Information
58
Operator's Manual
58
Kubota Workshop Manual
58
Service and Repairs
59
Air Cleaner Assembly
59
Exhaust System
62
Fuel System
64
Radiator and Oil Cooler Assembly
67
Engine
70
Table of Contents
77
Chapter 5 :Hydraulicsystem
79
General Information
79
Operator's Manual
79
Relieving Hydraulic System Pressure
79
Traction Circuit (Closed Loop) Component Failure
79
Hydraulic Hoses
81
Installing Hydraulic Hoses and Tubes (O-Ring Face Seal Fittings)
82
Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fittings)
84
Hydraulic Schematic
87
Hydraulic Flow Diagrams
90
Traction Circuits
91
Reel Circuit
93
Lift Circuit (Up)
95
Lift Circuit (Down)
97
Sidewinder Circuit
99
Steering Circuit
101
Testing
103
Before Performing Hydraulic Tests
103
Precautions for Hydraulic Testing
103
Traction Circuit Testing − Charge Pressure Test
105
Traction Unit Testing − Wheel Motor Efficiency Tests
108
Traction Circuit Testing − Piston Pump/Hydrostat (P3) Flow and Relief Pressure Test
113
Reel Circuit Testing − Pressure Test
116
Reel Circuit Testing − Reel Motor Efficiency/Case Drain Test
119
Reel Motor Cross−Over Relief Pressures Test (Using Pressure Gauge)
122
Reel Circuit Testing − Manifold Relief Valve (SV) Pressure Test
125
Reel Circuit Testing − Gear Pump (P1) Flow Test
128
Steering/Lift/Sidewinder Circuit Testing − Gear Pump (P2) Flow Test
131
Steering/Lift/Sidewinder Circuit Testing − Relief Valve Pressure Test
134
Steering/Lift/Sidewinder Circuit Testing − Steering Control Valve and Steering Cylinder Test
136
Service and Repairs
138
General Precautions for Removing and Installing Hydraulic System Components
138
Check Hydraulic Lines and Hoses
139
Priming Hydraulic Pumps
140
Flush Hydraulic System
141
Filtering Closed−Loop Traction Circuit
143
Charge Hydraulic System
145
Hydraulic Tank and Hydraulic Fluid Filter
147
Radiator and Oil Cooler Assembly
149
Hydraulic Pump Assembly
150
Piston Pump/Hydrostat
155
Piston Pump/Hydrostat Service
160
Gear Pump
164
Servicing the Gear Pump
167
Front Wheel Motors
172
Rear Wheel Motor
174
Servicing the Wheel Motor
177
Reel Motors
179
Servicing the Reel Motor
182
Hydraulic Manifold Assembly
187
Servicing the Hydraulic Manifold
189
Control Valve (Models 03170 and 03174)
195
Servicing the Control Valve (Models 03170 and 03174)
197
Control Valve (Model 03171)
201
Servicing the Control Valve (Model 03171)
203
Sidewinder (Model 03171)
207
Steering Control Valve
209
Servicing the Steering Control Valve
211
Steering Cylinder
212
Servicing the Steering Cylinder
214
Front Lift Cylinder
217
Rear Lift Cylinder
219
Servicing the Lift Cylinder
222
Advertisement
Toro 03200 Reelmaster 3100-D Service Manual (342 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 13.77 MB
Table of Contents
This Page Is Intentionally Blank.
7
Service Manual
5
Table of Contents
7
Chapter 1 − Safety
9
Safety Instructions
9
While Operating
10
Jacking Instructions
12
Safety and Instruction Decals
13
Chapter 2 Product Records and Maintenance
15
Equivalents and Conversions
16
Product Records
16
Torque Specifications
17
Fastener Identification
17
Fasteners (Inch Series)
20
Fasteners (Metric Fasteners)
20
Other Torque Specifications
20
Conversion Factors
20
Adjustments
21
Chapter 3 Kubota Diesel Engine
25
Service and Repairs
25
Introduction
26
Specifications
27
General Information
28
Check Engine Oil
28
Fill Fuel Tank
29
Check Cooling System
29
Adjustments
30
Adjust Throttle Cable
30
Adjust Alternator/Fan Belt
31
Service and Repairs
32
Change Engine Oil and Filter
32
Replace Traction Belt
32
Bleed Fuel System
33
Bleed Air from Fuel Injectors
33
Muffler and Air Cleaner
34
Muffler Removal
35
Muffler Installation
35
Check Air Filter, Dust Cup, & Burp Valve
36
Service Air Filter, Dust Cup, & Burp Valve
36
Water/Fuel Separator
37
Fuel System
38
Check Fuel Lines and Connections
38
Fuel Tank Removal
39
Drain and Clean Fuel Tank
39
Fuel Tank Installation
39
Replace Fuel Prefilter
39
Radiator
40
Removal
40
Installation
41
Clean Radiator and Oil Cooler
42
Engine
44
Removal
44
Installation
46
Chapter 4 Hydraulic System
47
Specifications
48
General Information
49
Hydraulic Hoses
49
Hydraulic Fitting Installation
49
Towing Traction Unit
51
Check Hydraulic System Fluid
51
Relieving Hydraulic System Pressure
52
Traction Circuit (Closed Loop) Component Failure
52
Hydraulic Schematics
54
Reelmaster 3100--D (Model 03207 and 03171)
57
Hydraulic Flow Diagrams
58
Traction Circuits
59
Reel Circuit
61
Lift Circuit (Up)
63
Lift Circuit (Down)
65
Sidewinder Circuit
67
Steering Circuit
69
Special Tools
70
Measuring Container
71
Troubleshooting
74
Testing
75
Testing
77
Traction Circuit Working Pressure Test
78
Relief Pressure Test
81
Adjustments
81
Charge Relief Valve Pressure Test
82
Service and Repairs
83
Gear Pump (P2) Flow Test
84
Wheel Motor Efficiency Test
86
Reel Circuit Pressure Test
88
Gear Pump (P1) Flow Test
90
Manifold Relief Valve (R1) Pressure Test (Using Tester with Pressure Gauges and Flow
92
Reel Motor Efficiency -- Case Drain Test
94
Reel Motor Cross--Over Relief Pressures Test
96
Lift and Steering Control Valve Relief Pressure Test
100
Steering Control Valve Test
102
Adjustments
104
Adjust Traction Drive for Neutral
104
Adjust Manifold Relief Valve (R1)
105
Service and Repairs
106
General Precautions for Removing and Installing Hydraulic System Components
106
Change Hydraulic Fluid
107
Replace Hydraulic Oil Filter
108
Replace Traction Belt
109
Reelmaster 3100--D
110
Hydraulic System
110
Flush Hydraulic System
110
Charge Hydraulic System
111
Hydraulic Tank and Hydraulic Oil Filter
112
Front Wheel Motors
114
Rear Wheel Motor
116
Wheel Motor Service
118
Reel Motors
120
Reel Motor Service (Eaton)
122
Reel Motor Service (Casappa)
124
Oil Cooler
128
Hydraulic Manifold
129
Hydraulic Manifold Service
130
Reelmaster 3100--D (Model 03200)
134
Control Valve (Models 03200, 03206 and 03170)
136
Reelmaster 3100--D (Model 03201)
138
Control Valve Service (Models 03200, 03206 and 03170)
138
Control Valve (Models 03201, 03207 and 03171)
142
Control Valve Service (Models 03201, 03207 and 03171)
144
Piston Pump
148
Piston Pump Service
152
Piston Pump Crush Ring Replacement
153
Sidewinder (Models 03201, 03207 and 03171)
154
Steering Control Valve
156
Steering Control Valve Service (Serial Numbers 90101 to 230999999)
158
Steering Control Valve Service (Serial Numbers 240000001 and Up)
159
Gear Pump
160
Gear Pump Service
162
Front Lift Cylinder
166
Rear Lift Cylinder
168
Lift Cylinder Service
170
Steering Cylinder
172
Steering Cylinder Service
174
Hydraulic System
174
Toro 03200 Reelmaster 3100-D Operator's Manual (104 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.17 MB
Table of Contents
Table of Contents
2
Disclaimers and Regulatory Information
3
Chapter 1: Introduction
6
Intended Use
6
Getting Help
6
Manual Conventions
7
Safety Alert Classifications
7
Chapter 2: Safety
8
General Safety
8
Before Operation Safety
8
Fuel Safety
9
During Operation Safety
9
Rollover Protection System (ROPS) Safety
10
Slope Safety
10
After Operation Safety
11
Maintenance Safety
12
Engine Safety
12
Electrical System Safety
12
Cooling System Safety
12
Hydraulic System Safety
13
Blade Safety
13
Storage Safety
13
Safety and Instructional Decals
14
Chapter 3: Setup
22
Installing the Wheels
22
Installing the Steering Wheel
23
Charging and Connecting the Battery
24
Checking the Slope Indicator
25
Installing the Roll Bar
26
Installing the Front Lift Arms
27
Preparing to Install the Lift Arms
27
Assembling the Lift Arms to the Machine
27
Assembling the Lift Cylinder to the Left Lift Arm
28
Assembling the Lift Cylinder to the Right Lift Arm
28
Installing the Carrier Frames to the Cutting Units
29
Preparing the Cutting Units
29
Assembling the Carrier Frames for the Front Cutting Units
29
Assembling the Cutting Unit and Rear Carrier Frame
30
Assembling the Carrier Frames for the Front Cutting Units
30
Assembling the Cutting Unit and Rear Carrier Frame
31
Installing the Cutting Units
32
Installing the Cutting Unit Drive Motors
33
Adjusting the Lift Arms
33
Checking Lift Arm and Rear Cutting Unit Clearance
33
Adjusting the Lift-Arm Clearance
34
Adjusting the Lift-Arm Stop Bolts
35
Adjusting the Rear Cutting Unit Clearance
35
Preparing the Machine
36
Installing the Hood Latch
37
Installing the Exhaust Guard
38
Installing the CE Decals
38
Applying the Year of Production Decal and CE Decal
39
Applying the CE Tilt Danger Decal
39
Installing the Tipper Roller Kit (Optional)
39
Chapter 4: Product Overview
41
Controls
41
Key Switch
42
Traction Pedals
42
Mow/Transport Slide
42
Cutting Unit Shift Lever
43
Slope Indicator
43
Indicator Slot
44
Cutting-Unit Drive Switch
44
Throttle
44
Lift Lever Lock
44
Parking Brake
44
Oil Pressure Warning Light
45
Engine Coolant Temperature Warning Light
45
Alternator Light
45
Glow-Plug Indicator Light
45
Hour Meter
45
Mower Manifold
45
Fuel Gauge
46
Tilt-Steering Lever
47
Seat Adjustment Lever
47
Specifications
48
Attachments/Accessories
48
Chapter 5: Operation
49
Before Operation
49
Performing Daily Maintenance
49
Fuel
49
Checking the Interlock Switches
51
During Operation
52
Starting the Engine
52
Shutting off the Engine
53
Cutting Grass with the Machine
53
Side-Shifting the Cutting Units
54
Driving the Machine in Transport Mode
55
Clip Rate (Reel Speed)
56
Adjusting the Reel Speed
57
Bleeding the Fuel System
57
Operating Tips
58
After Operation
59
After Mowing
59
Towing the Machine
59
Tie-Down Point Locations
60
Hauling the Machine
60
Advertisement
Toro 03200 Reelmaster 3100-D Operator's Manual (72 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.29 MB
Table of Contents
Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
5
Setup
12
Installing the Wheels
13
Installing the Steering Wheel
13
Charging and Connecting the Battery
14
Checking the Slope Indicator
15
Installing the Roll Bar
16
Installing the Front Lift Arms
16
Installing the Carrier Frames to the Cutting Units
18
Installing the Cutting Units
20
Installing the Cutting Unit Drive Motors
21
Adjusting the Lift Arms
22
Adjusting Tire Air Pressure
24
Installing the Hood Latch
24
Installing the Exhaust Guard
26
Installing the CE Decals
26
Installing the Tipper Roller Kit (Optional)
27
Product Overview
28
Controls
28
Control Console
28
Mower Manifold
29
Specifications
30
Attachments/Accessories
30
Before Operation
31
Before Operation Safety
31
Fuel Specification
31
Filling the Fuel Tank
32
Performing Daily Maintenance
32
Checking the Interlock System
32
During Operation
33
During Operation Safety
33
Starting the Engine
34
Shutting off the Engine
35
Cutting Grass with the Machine
35
Driving the Machine in Transport Mode
35
Clip Rate (Reel Speed)
36
Adjusting Reel Speed
37
Bleeding the Fuel System
37
Operating Tips
38
After Operation
38
After Operation Safety
38
After Mowing
38
Towing the Machine
38
Identifying the Tie-Down Points
39
Hauling the Machine
39
Maintenance
40
Maintenance Safety
40
Recommended Maintenance Schedule(S)
40
Daily Maintenance Checklist
42
Pre-Maintenance Procedures
44
Preparing for Maintenance
44
Removing the Battery Cover
44
Opening the Hood
44
Lubrication
45
Greasing the Bearings and Bushings
45
Checking the Sealed Bearings
47
Engine Maintenance
48
Engine Safety
48
Engine Oil Specification
48
Checking the Engine-Oil Level
48
Changing the Engine Oil and the Filter
49
Servicing the Air Cleaner
49
Fuel System Maintenance
50
Servicing the Fuel Tank
50
Inspecting the Fuel Lines and Fittings
50
Draining the Water Separator
50
Changing the Fuel Filter Canister
51
Bleeding Air from the Injectors
51
Electrical System Maintenance
52
Electrical System Safety
52
Servicing the Battery
52
Servicing the Fuses
52
Drive System Maintenance
53
Checking the Tire Pressure
53
Torquing the Wheel Nuts
53
Adjusting the Traction Drive for Neutral
53
Cooling System Maintenance
55
Cooling System Safety
55
Coolant Specification
55
Checking the Coolant Level
55
Cleaning the Engine Cooling System
56
Brake Maintenance
56
Adjusting the Parking Brake
56
Belt Maintenance
57
Servicing the Engine Belts
57
Controls System Maintenance
58
Adjusting Mow Ground Speed
58
Adjusting the Throttle
58
Hydraulic System Maintenance
59
Hydraulic System Safety
59
Checking the Hydraulic Lines and Hoses
59
Hydraulic Fluid Specifications
59
Checking the Hydraulic Fluid
59
Hydraulic Fluid Capacity
60
Changing the Hydraulic Fluid
60
Changing the Hydraulic Filter
61
Cutting Unit System Maintenance
62
Blade Safety
62
Checking the Reel-To-Bedknife Contact
62
Backlapping the Cutting Units
62
Cleaning
64
Washing the Machine
64
Toro 03200 Reelmaster 3100-D Operator's Manual (60 pages)
Traction Unit
Brand:
Toro
| Category:
Tractor
| Size: 3.31 MB
Table of Contents
Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
4
Setup
11
Installing the Wheels
12
Installing the Steering Wheel
12
Charging and Connecting the Battery
13
Checking the Angle Indicator
14
Adjusting Tire Air Pressure
14
Installing the Hood Latch (CE Only)
15
Installing the Exhaust Guard (CE Only)
16
Installing the Roll Bar
16
Installing the Front Lift Arms
17
Installing the Carrier Frames to the Cutting Units
18
Mounting the Cutting Units
19
Mounting the Cutting Unit Drive Motors
20
Adjusting the Lift Arms
21
Installing the Tipper Roller Kit (Optional)
22
Applying the CE Decals
22
Product Overview
23
Controls
23
Specifications
25
Attachments/Accessories
25
Before Operation
26
Before Operation Safety
26
Performing Daily Maintenance
26
Checking the Interlock System
26
Filling the Fuel Tank
26
During Operation
27
During Operation Safety
27
Starting the Engine
28
Shutting off the Engine
29
Bleeding the Fuel System
29
Cutting Grass with the Machine
29
Clip Rate (Reel Speed)
30
Adjusting Reel Speed
31
Operating Tips
31
After Operation
32
After Operation Safety
32
After Mowing
32
Identifying the Tie-Down Points
32
Hauling the Machine
32
Towing the Machine
32
Maintenance
33
Maintenance Safety
33
Recommended Maintenance Schedule(S)
33
Daily Maintenance Checklist
35
Pre-Maintenance Procedures
36
Removing the Battery Cover
36
Opening the Hood
36
Lubrication
37
Greasing the Bearings and Bushings
37
Checking the Sealed Bearings
39
Engine Maintenance
40
Engine Safety
40
Servicing the Air Cleaner
40
Checking the Engine-Oil Level
40
Changing the Engine Oil and the Filter
41
Fuel System Maintenance
42
Servicing the Fuel Tank
42
Inspecting the Fuel Lines and Connections
42
Draining the Water Separator
42
Changing the Fuel Filter Canister
43
Bleeding Air from the Injectors
43
Electrical System Maintenance
44
Electrical System Safety
44
Servicing the Battery
44
Servicing the Fuses
44
Drive System Maintenance
45
Checking the Tire Pressure
45
Torquing the Wheel Nuts
45
Adjusting the Traction Drive for Neutral
45
Cooling System Maintenance
46
Cooling System Safety
46
Checking the Cooling System
46
Cleaning the Engine Cooling System
46
Brake Maintenance
47
Adjusting the Parking Brake
47
Belt Maintenance
48
Servicing the Engine Belts
48
Controls System Maintenance
49
Adjusting the Throttle
49
Hydraulic System Maintenance
49
Hydraulic System Safety
49
Checking the Hydraulic Lines and Hoses
49
Checking the Level of the Hydraulic Fluid
49
Hydraulic Fluid Specifications
50
Hydraulic Fluid Capacity
50
Changing the Hydraulic Fluid
50
Replacing the Hydraulic Filter
51
Cutting Unit System Maintenance
52
Blade Safety
52
Checking the Reel-To-Bedknife Contact
52
Backlapping the Cutting Units
52
Cleaning
54
Washing the Machine
54
Toro 03200 Reelmaster 3100-D Operator's Manual (64 pages)
Traction Unit, Serial No. 403300001 and Up
Brand:
Toro
| Category:
Lawn Mower
| Size: 3.21 MB
Table of Contents
Table of Contents
4
Safety
5
General Safety
5
Safety and Instructional Decals
5
Setup
11
Installing the Wheels
12
Installing the Steering Wheel
12
Activating, Charging, and Connecting the Battery
13
Checking the Angle Indicator
14
Installing the CE Decal
15
Installing the Hood Latch (CE Only)
15
Installing the Exhaust Guard (CE Only)
16
Installing the Roll Bar
16
Installing the Front Lift Arms
17
Installing the Carrier Frames to the Cutting Units
18
Mounting the Cutting Units
19
Mounting the Cutting Unit Drive Motors
20
Adjusting the Lift Arms
21
Installing the Tipper Roller Kit (Optional)
22
Product Overview
23
Controls
23
Parking Brake
24
Hour Meter
24
Oil Pressure Warning Light
24
Specifications
25
Attachments/Accessories
25
Operation
26
Before Operation Safety
26
Checking the Engine-Oil Level
26
Filling the Fuel Tank
27
Checking the Cooling System
27
Checking the Hydraulic System
28
Checking the Tire Pressure
29
Checking the Reel-To-Bedknife Contact
29
Torquing the Wheel Nuts
29
During Operation Safety
30
Starting and Shutting off the Engine
31
Bleeding the Fuel System
32
After Operation Safety
32
Checking the Interlock System
32
Identifying the Tie-Down Points
33
Hauling the Machine
33
Towing the Machine
33
Using the Standard Control Module (SCM)
33
Operating Tips
36
Maintenance
41
Recommended Maintenance Schedule(S)
41
Daily Maintenance Checklist
42
Service Interval Chart
43
Pre-Maintenance Procedures
44
Pre-Maintenance Safety
44
Removing the Hood
44
Lubrication
44
Greasing the Bearings and Bushings
44
Checking the Sealed Bearings
47
Toro 03200 Reelmaster 3100-D Operator's Manual (60 pages)
traction unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 3.66 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
6
Sound Power Level
8
Sound Pressure Level
8
Vibration Level
8
Safety and Instructional Decals
8
Setup
13
1 Installing the Wheels
14
2 Installing the Steering Wheel
14
3 Activating, Charging, and Connecting the Battery
15
4 Checking the Angle Indicator
16
5 Installing the Hood Latch (CE Only)
17
6 Installing the Exhaust Guard (CE Only)
18
7 Installing the Roll Bar
18
8 Installing the Front Lift Arms
19
Units
19
9 Installing the Carrier Frames to the Cutting
19
10 Mounting the Cutting Units
21
11 Mounting the Cutting Unit Drive Motors
22
Product Overview
24
Controls
24
Parking Brake
25
Hour Meter
25
Oil Pressure Warning Light
25
Specifications
26
Attachments/Accessories
26
Operation
27
Checking the Engine Oil Level
27
Filling the Fuel Tank
27
Checking the Cooling System
28
Checking the Hydraulic System
29
Checking the Tire Pressure
30
Checking the Reel-To-Bedknife Contact
30
Torquing the Wheel Nuts
30
Starting and Stopping the Engine
30
Bleeding the Fuel System
30
Checking the Interlock System
31
Towing the Traction Unit
31
Standard Control Module (SCM)
32
Operating Tips
34
Maintenance
39
Recommended Maintenance Schedule(S)
39
Daily Maintenance Checklist
40
Service Interval Chart
41
Premaintenance Procedures
41
Removing the Hood
41
Lubrication
42
Greasing the Bearings and Bushings
42
Sealed Bearings
44
Engine Maintenance
45
Servicing the Air Cleaner
45
Changing the Engine Oil and Filter
45
Fuel System Maintenance
46
Servicing the Fuel Tank
46
Inspecting the Fuel Lines and Connections
46
Draining the Water Separator
46
Changing the Fuel Filter Canister
47
Bleeding Air from the Injectors
47
Electrical System Maintenance
48
Caring for the Battery
48
Storing the Battery
48
Fuses
48
Drive System Maintenance
49
Adjusting the Traction Drive for Neutral
49
Cooling System Maintenance
49
Cleaning the Engine Cooling System
49
Brake Maintenance
50
Adjusting the Parking Brake
50
Belt Maintenance
51
Servicing the Engine Belts
51
Controls System Maintenance
52
Adjusting the Throttle
52
Hydraulic System Maintenance
52
Changing the Hydraulic Fluid
52
Changing the Hydraulic Filter
53
Checking the Hydraulic Lines and Hoses
54
Miscellaneous Maintenance
54
Backlapping the Cutting System
54
Storage
55
Preparation for Seasonal Storage
55
Schematics
57
The Toro Total Coverage Guarantee
60
Toro 03200 Reelmaster 3100-D Operator's Manual (56 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.95 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
3
Safe Operating Practices
3
Toro Mower Safety
5
Maintenance and Storage
6
Sound Power Level
7
Sound Pressure Level
7
Vibration Level
7
Safety and Instructional Decals
8
Setup
12
Installing the Wheels
13
Installing the Steering Wheel
13
Figure
13
Activating, Charging, and Connecting the Battery
14
Checking the Angle Indicator
15
Installing the Hood Latch (CE Only)
16
Installing the Exhaust Guard (CE Only)
16
Installing the Roll Bar
17
Installing the Front Lift Arms
17
Installing the Carrier Frames to the Cutting Units
18
Mounting the Cutting Units
19
Mounting the Cutting Unit Drive Motors
20
Adjusting the Lift Arms
21
Product Overview
22
Controls
22
Hour Meter
23
Ignition Switch
23
Oil Pressure Warning Light
23
Fuel Gauge
24
Parking Brake
24
Specifications
25
Attachments/Accessories
25
Operation
25
Checking the Engine Oil Level
25
Filling the Fuel Tank
26
Checking the Cooling System
27
Checking the Hydraulic System
28
Checking the Tire Pressure
28
Checking the Reel-To-Bedknife Contact
29
Torquing the Wheel Nuts
29
Starting and Stopping the Engine
29
Bleeding the Fuel System
29
Checking the Interlock System
30
Towing the Traction Unit
30
Standard Control Module (SCM)
31
Operating Tips
33
Maintenance
36
Recommended Maintenance Schedule(S)
36
Daily Maintenance Checklist
37
Service Interval Chart
38
Premaintenance Procedures
38
Removing the Hood
38
Lubrication
39
Greasing the Bearings and Bushings
39
Sealed Bearings
41
Engine Maintenance
42
Servicing the Air Cleaner
42
Changing the Engine Oil and Filter
42
Fuel System Maintenance
43
Servicing the Fuel Tank
43
Inspecting the Fuel Lines and Connections
43
Draining the Water Separator
43
Changing the Fuel Filter Canister
44
Bleeding Air from the Injectors
44
Electrical System Maintenance
45
Caring for the Battery
45
Storing the Battery
46
Fuses
46
Drive System Maintenance
46
Adjusting the Traction Drive for Neutral
46
Cooling System Maintenance
47
Cleaning the Engine Cooling System
47
Brake Maintenance
48
Adjusting the Parking Brake
48
Belt Maintenance
48
Servicing the Engine Belts
48
Controls System Maintenance
49
Adjusting the Throttle
49
Hydraulic System Maintenance
50
Changing the Hydraulic Fluid
50
Changing the Hydraulic Filter
50
Checking the Hydraulic Lines and Hoses
51
Miscellaneous Maintenance
51
Backlapping the Cutting System
51
Toro 03200 Reelmaster 3100-D Operator's Manual (52 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.96 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Toro Riding Mower Safety
5
Maintenance and Storage
6
Sound Pressure Level
7
Sound Power Level
7
Vibration Level
7
Safety and Instruction Decals
7
Specifications
11
General Specifications
11
Optional Equipment
11
Setup
12
Loose Parts Chart
12
Install Wheels
13
Install Steering Wheel
13
Activate, Charge and Connect Battery
13
Install Seat
14
Check Angle Indicator
15
Install Hood Latch (European Compliance)
15
Install Exhaust Guard (European Compliance)
16
Install ROPS
16
Install Front Lift Arms
16
Mount Carrier Frames to Cutting Units
17
Mount Cutting Units
18
Mount Cutting Unit Drive Motors
19
Adjust Lift Arms
19
Before Operating
21
Check Crankcase Oil
21
Fill Fuel Tank
21
Check Cooling System
22
Check Hydraulic System Fluid
22
Check Tire Pressure
23
Check Reel to Bedknife Contact
24
Check Torque of Wheel Nuts
24
Controls
24
Hour Meter
25
Oil Pressure Warning Light
25
Parking Brake
25
Operation
26
Starting/Stopping Engine
26
Bleeding Fuel System
27
Check Operation of Interlock Switches
27
Towing Traction Unit
27
Operating Characteristics
28
Mowing Techniques
29
After Mowing
29
Selecting Clip Rate (Reel Speed)
30
Standard Control Module (SCM)
31
Toro 03200 Reelmaster 3100-D Operator's Manual (48 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 4.26 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Toro Riding Mower Safety
5
Sound Pressure Level
6
Sound Power Level
6
Vibration Level
6
Safety and Instruction Decals
7
Specifications
11
General Specifications
11
Setup
12
Loose Parts Chart
12
Install Wheels
13
Install Steering Wheel
13
Activate, Charge and Connect Battery
13
Check Angle Indicator
14
Install Hood Latch
14
(European Compliance)
14
Install Exhaust Guard
15
(European Compliance)
15
Install ROPS
15
Install Front Lift Arms
15
Mount Carrier Frames to Cutting Units
16
Mount Cutting Units
17
Mount Cutting Unit Drive Motors
18
Adjust Lift Arms
18
Before Operating
20
Check Crankcase Oil
20
Fill Fuel Tank
20
Check Cooling System
21
Checking the Hydraulic System
22
Check Tire Pressure
22
Check Reel to Bedknife Contact
22
Check Torque of Wheel Nuts
23
Controls
24
Fuel Gauge
25
Seat Adjustment
25
Hour Meter
25
Oil Pressure Warning Light
25
Parking Brake
25
Operation
26
Starting/Stopping Engine
26
Bleeding Fuel System
26
Check Operation of Interlock Switches
27
Towing Traction Unit
27
Operating Characteristics
27
Mowing Techniques
28
After Mowing
29
Selecting Clip Rate (Reel Speed)
29
Standard Control Module (SCM)
30
Toro 03200 Reelmaster 3100-D Operator's Manual (37 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.86 MB
Table of Contents
Safety Instructions
3
Supervisors' Responsibilities
3
While Operating
3
Symbol Glossary
6
Specifications
9
Before Operating
10
Check Crankcase Oil
10
Check the Cooling System
11
Check Wheel Nut Torque
12
Check Tire Pressure
12
Starting/Stopping the Engine
16
Bleeding the Fuel System
16
Towing the Traction Unit
17
Operating Characteristics
18
Mowing Techniques
19
After Mowing
19
Selecting Clip Rate (Reel Speed)
19
Greasing Bearings and Bushings
22
Servicing the Air Cleaner
24
Air Cleaner Maintenance
24
Engine Oil and Filter
25
Fuel System
25
Servicing the Engine Belts
27
Engine Cooling System
27
Adjusting the Throttle
28
Changing Hydraulic Fluid
29
Replacing Hydraulic Filter
29
Checking Hydraulic Lines and Hoses
30
Battery Care
31
Brake Maintenance
31
Battery Storage
32
Preparation for Seasonal Storage
33
Identification and Ordering
33
Model and Serial Number
33
Toro 03200 Reelmaster 3100-D Operator's Manual (24 pages)
27-inch 5, 8, or 11-Blade or 32-inch 8-Blade DPA Cutting Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.39 MB
Table of Contents
Table of Contents
2
Safety
3
General Safety
3
Cutting Unit Safety
3
Blade Safety
3
Safety and Instructional Decals
3
Setup
4
Installing the Reel Grease Fitting
4
Adjusting the Cutting Unit
5
Installing the Reel Motors
5
Installing the Fixed Plate Kit (Optional)
6
Product Overview
7
Specifications
7
Attachments/Accessories
7
Operation
7
Adjusting the Cutting Unit
7
Adjusting the Height of Cut (HOC)
11
Height-Of-Cut Chart Terms
14
Maintenance
15
Using the Kickstand When Tipping the Cutting Unit
15
Lubricating the Cutting Units
15
Relief-Grinding the Reel
16
Servicing the Bedknife
17
Servicing the Bedbar
18
Servicing the HD Dual Point Adjusters (DPA)
20
Servicing the Roller
21
Toro 03200 Reelmaster 3100-D Operator's Manual (24 pages)
5, 8, and 11-Blade 27-inch and 8-Blade 32-inch DPA Cutting Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.24 MB
Table of Contents
Table of Contents
2
Safety
3
Safety and Instructional Decals
3
Setup
4
Inspect the Cutting Unit
4
Using the Kickstand When Tipping the Cutting Unit
4
Adjusting the Rear Shield
5
Mounting the Counterweights
5
Installing the Fixed Plate Kit (Optional)
6
Product Overview
8
Specifications
8
Attachments/Accessories
8
Operation
8
Making Adjustments
8
Height-Of-Cut Chart Terms
10
Height-Of-Cut Chart
10
Maintenance
14
Lubricating the Cutting Unit
14
Adjusting the Reel Bearings
14
Servicing the Bedknife
15
Servicing the Bedbar
17
Servicing the HD Dual Point Adjusters (DPA)
18
Servicing the Roller
19
Toro 03200 Reelmaster 3100-D Operator's Manual (44 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.18 MB
Toro 03200 Reelmaster 3100-D Operator's Manual (16 pages)
27-inch Verticutter
Brand:
Toro
| Category:
Cutter
| Size: 0.84 MB
Table of Contents
Table of Contents
2
Safety
3
General Safety
3
Cutting Unit Safety
3
Blade Safety
3
Safety and Instructional Decals
4
Setup
5
Inspecting the Verticutter
5
Installing the Transport Rollers
5
Installing the O-Ring and the Grease Fitting
6
Adjusting the Blade Depth
7
Adjusting the Rear Grass Shield
7
Adjusting the Roller Scrapers
8
Adjusting the Transport Rollers
8
Mounting the Verticutter Reel
8
Product Overview
9
Specifications
9
Attachments/Accessories
9
Operation
9
Training Period
9
Operating Tips
9
Maintenance
10
Using the Kickstand When Tipping the Cutting Unit
10
Lubricating the Verticutter
10
Removing the Verticutter Blades from the Shaft
11
Installing the Verticutter Blades
11
Optional Blade Spacing
12
Servicing the Roller
13
Toro 03200 Reelmaster 3100-D Operator's Manual (16 pages)
27-inch Verticutter DPA Cutting Unit, 03203-Serial No. 400000000 and Up
Brand:
Toro
| Category:
Cutter
| Size: 0.85 MB
Table of Contents
Table of Contents
2
Safety
3
Safety and Instructional Decals
3
Setup
4
Inspecting the Verticutter
5
Installing the Transport Rollers
5
Installing the O-Ring and the Grease Fitting
6
Adjusting the Blade Depth
7
Adjusting the Rear Grass Shield
7
Adjusting the Roller Scrapers
7
Adjusting the Transport Rollers
8
Mounting the Verticutter Reel
8
Product Overview
9
Specifications
9
Operation
9
Training Period
9
Operating Tips
9
Maintenance
10
Lubricating the Verticutter
10
Removing the Verticutter Blades from the Shaft
10
Installing the Verticutter Blades
11
Servicing the Roller
11
Toro 03200 Reelmaster 3100-D Installation Instructions Manual (12 pages)
27-inch or 32-inch Rear Roller Brush Kit
Brand:
Toro
| Category:
Lawn Mower
| Size: 0.67 MB
Table of Contents
Table of Contents
1
Gathering the Appropriate Tools
3
Determining the Orientation of the Roller
3
Brushes
3
Repositioning the Idler Pulley Assembly
3
Removing the Brush Cover Drain Plug
4
Installing the Roller Brush
4
Installing the High Height-Of-Cut Brush (Optional)
9
Maintenance
10
Aligning the Pulleys
10
Toro 03200 Reelmaster 3100-D Installation Instructions Manual (16 pages)
27in or 32in Rear Roller Brush Kit, Cutting Unit
Brand:
Toro
| Category:
Lawn Mower Accessories
| Size: 1.4 MB
Table of Contents
Installing the Driveshaft
3
Preparing the Machine
3
Installing the Belt
8
Completing the Installation
8
Maintenance
11
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