Caliper Bolt Torque; Reservoir Cover Torque - Polaris INDY TRAIL RMK Service Manual

Friction Pad Replacement, Cont.
6. Place new pads with friction material facing each other into housing. Hold in place using clips. See illustration
on page 8.20.
7. Slide brake assembly into bracket until both clips snap into grooves in bracket.
8. Clean brake mount on top of chaincase.
9. Separate pads for installation over disc. If brake assembly does not slide easily over the disc with loose pads,
the piston is not compressed far enough into the caliper. Caliper assembly must fit freely onto disc and
chaincase.
10. Replace 3/8 bolts, washers, and rope guide. Torque to specification.

Caliper Bolt Torque -

25-30 ft. lbs. (34.5-41.4 Nm)
11. Actuate brake several times to set brake pads to proper operating position.
12. Check for proper fluid level in master cylinder and replace cover Torque cover bolts to specification.

Reservoir Cover Torque -

15-18 in. lbs. (1.7-2.0 Nm)
13. Inspect entire system for leaks and repair if necessary.
14. Field test at low speeds and verify proper brake action. If pads drag on disc, check caliper and pad assembly.
BRAKES / FINAL DRIVE
8.21