Polaris INDY TRAIL RMK Service Manual page 31

GENERAL INFORMATION
700 EDGE RMK 136", 144", 151"
MODEL: . . . . . . . . . .
MODEL NUMBER: . S02NJ7CS, S02NK7CSA, S02NK7CS, S02NL7CS
ENGINE MODEL: . . S2190- -7070PL7C
CARBURETION
Type . . . . . . . . . . . . . . . . TM 40 w/TPS Mikuni
Main Jet . . . . . . . . . . . . 350
Pilot Jet . . . . . . . . . . . . . 45
Jet Needle . . . . . . . . . . . 9DGJ2--57--2
Needle Jet . . . . . . . . . . . P-8 (825)
Cutaway . . . . . . . . . . . . 2.0
Air Screw . . . . . . . . . . . 1.0 Turns
Valve Seat . . . . . . . . . . . 1.8
Fuel Octane (R+M/2) . Key Switch Adjustable
Throttle Gap
Under Cutaway . . . . . . 0.984² (2.5mm)
Starter Jet . . . . . . . . . . . 145
Pilot Air Jet . . . . . . . . . . 0.9 Long
Fuel Screw . . . . . . . . . . 2.0 Turns out
Exhaust Valve Spring Orange
Low Elevation Exhaust
Valve Spring . . . . . . . . . Green/Yellow
CLUTCH
Type . . . . . . . . . . . . . . . . P-85
Belt . . . . . . . . . . . . . . . . . 3211080
Belt Width (Projected) 1.438² (36.53mm) .
Side Angle (Overall) . . 28°
Outside Circumference 46.625²
Center Distance . . . . . . 11.5²
Shift Weights . . . . . . . . 10-56 Bushed
Primary Spring . . . . . . . Black/Green
Secondary Spring . . . . Silver / Blue
Driven Helix . . . . . . . . . R-8 #3
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . .
Bore . . . . . . . . . . . . . . . . . . . . . . .
Stroke . . . . . . . . . . . . . . . . . . . . .
Piston / Cylinder Clearance
Service Limit . . . . . . . . . . . . . . . .
Piston Marking . . . . . . . . . . . . . .
Piston Ring Marking . . . . . . . . .
Piston Ring End Gap . . . . . . . .
Head ccs (Uninstalled)
Head ccs (Installed) . . . . . . . . .
Operating RPM±200 . . . . . . . . .
Idle RPM±200 . . . . . . . . . . . . . .
Engagement RPM±300
Cylinder Head Torque . . . . . . . .
Cylinder Base Nut Torque
Crankcase Torque (8mm)
1.24
Meters Meters
(Feet) (
CLUTCH CHART
Meters Meters
( (Feet) )
Liquid Cooled Case Reed w/TPS
701cc
3.1889² (81mm)
2.6772² (68mm)
. . . 0.0043² - 0.0057² (0.11 -- 0.14mm)
.0058"
3021041
N/A
0.014² - 0.020² (0.36 - 0.51mm)
. . . . . . . 37.2±.50cc
33.5 -- 34.5cc
8100 RPM
1500 RPM
. . . . . . 3900 RPM
18-22 ft.lbs. (25-30 Nm)
. . . . 30-34 ft.lbs. (41-47 Nm)
. . . . . 20-24 ft.lbs. (28-33 Nm)
JETTING CHART
Below -30°F -30_ to - -10_F
Altitude Altitude
Below 34 C Below -34°C
-34 to -23 C -34_to -23_C
0- -600 490 480
(0- -2000)
#4 #4
600- -1200 470 450
(2000- -4000)
#4 #3
440 440 420 420
1200- -1800 1200 1800
( 000 6000) (4000- -6000)
#3 #3
)
1800- -2400 410 0 390 390
(6000 8000) (6000- -8000)
#3 #3 #3 #3
380 380 360 360
2400- -3000
(8000- -10000) (8000 10000)
#3 #3 #3 #3
350 350 330 330
3000- -3700
(10000- -12000) (10000 12000)
#3 #3 #2 #2
XXX
#X
- # refers to the clip position from top of jet needle.
DRIVE
Altitude Altitude
Shift Shift Clutch Clutch
Weight Spring
0-900 0-900 10- -62 10- -62 Black / Black /
(0-3000)
Bushed Green
900-1500 900-1500 10- -60 10- -60 Black / Black /
(3000-5000)
Bushed Green
1500-2100 1500-2100 10-58 10-58 Black / Black /
(5000-7000)
Bushed Green
2100-2700 2100-2700 10-56 10-56 Black / Black /
(7000-9000)
Bushed Green
2700- -3350 10- -54 Black /
(9000- -11000)
Bushed Green
3350- -4000 10- -AL Black /
(11000- -13000)
Bushed Green
- Production Setting
Fuel Pump Manuf.
Fuel Pump Mark
Oil Pump Manuf.
Oil Pump Mark
Cylinder Head Mark
Flywheel Torque90 ft.lbs. (124 Nm)
AMBIENT TEMPERATURE
- -10_to +10_F +10_to +30_F +30_to +50_F
-23_ to - -12_C -23 to - -12 C -12 to - -1 C -12_to - -1_C -1_to +10_C -1 to +10 C
460 440 420
#3 #3 #3
430 410 390
#3 #3 #3
400 400 380 380 370 370
#3 #3 #2
3 0 370 350 350 3 0 340
#3 #3 #2 #2 #2 #2
340 3 0 320 3 0 310 3 0
#2 #2 #2 #2 #2 #2
320 3 0 300 300 280 80
#2 #2 #2 #2 #2 #2
DRIVEN
Chaincase
Clutch Clutch Driven Driven
Gearing Gearing
Spring Helix
(136")
21- -41 74P 21- -41 74P
Silver / Silver / R-8 R-8
Blue #3 HYVO
21- -41 74P 21- -41 74P
Silver / Silver / R-8 R-8
Blue #3 HYVO
21- -41 74P 21- -41 74P
Silver / Silver / R-8 R-8
Blue #3 HYVO
21- -41 74P 21- -41 74P
Silver / Silver / R-8 R-8
Blue #3 HYVO
Silver / R-8 21- -41 74P
Blue #3 HYVO
Silver / R-8 21- -41 74P
Blue #3 HYVO
. . . . . Walbro
. . . . . . . FPA-4
. . . . . . . Mikuni
. . . . . . . . 03A
. . . . 3021022
Above +50_F
Above +10 C Above +10_C
400
#3
380
#2
350 350
#2
320 3 0
#2 #2
290 90
#2 #2
260 60
#2 #2
Chaincase
Gearing Gearing
(144",151")
19-39 72P 19 39 72P
HYVO
19-39 72P 19 39 72P
HYVO
19 39 72P 19-39 72P
HYVO
19-39 72P 19 39 72P
HYVO
19-39 72P
HYVO
19-39 72P
HYVO