Indy 700 Sks - Polaris INDY TRAIL RMK Service Manual

GENERAL INFORMATION
INDY 700 SKS / (EUROPEAN MODEL)
MODEL: . . . . . . . . . .
MODEL NUMBER: . S02SS7CS / (E02SS7CE)
ENGINE MODEL: . . S2189- -7070PL7C
CARBURETION
Type . . . . . . . . . . . . . . . . TM40 Mikuni
Main Jet . . . . . . . . . . . . 420
Pilot Jet . . . . . . . . . . . . . 38
Jet Needle . . . . . . . . . . . 9DFH10--57 / 3
Needle Jet . . . . . . . . . . . P--8
Cutaway . . . . . . . . . . . . 1.5
Air Screw . . . . . . . . . . . N/A
Valve Seat . . . . . . . . . . . 1.8
Fuel Octane (R+M/2) . 87 Non-Oxygenated
89 Oxygenated
Throttle Gap
Under Cutaway . . . . . . (2.0mm)
Starter Jet . . . . . . . . . . . 145
Pilot Air Jet . . . . . . . . . . 1.1Long
Exhaust Valve Spring . Green/Yellow
CLUTCH
Type . . . . . . . . . . . . . . . . P-85
Belt . . . . . . . . . . . . . . . . . 3211065
Belt Width (Projected) 1.438² (3.63cm) .
Side Angle (Overall) . . 28°
Outside Circumference 48.375² (122.87cm)
Center Distance . . . . . . 12.50²
Shift Weights . . . . . . . . 10-58 Bushed
Primary Spring . . . . . . . Black/Green
Secondary Spring . . . . Silver / Blue
Driven Helix . . . . . . . . . R8 #2
ENGINE
Type . . . . . . . . . . . . . . . . . . . . . . .
Displacement . . . . . . . . . . . . . . .
Bore . . . . . . . . . . . . . . . . . . . . . . .
Stroke . . . . . . . . . . . . . . . . . . . . .
Piston / Cylinder Clearance
Service Limit . . . . . . . . . . . . . . . .
Piston Marking . . . . . . . . . . . . . .
Piston Ring Marking . . . . . . . . .
Piston Ring End Gap . . . . . . . .
Head ccs (Uninstalled)
Head ccs (Installed) . . . . . . . . .
Operating RPM±200 . . . . . . . . .
Idle RPM±200 . . . . . . . . . . . . . .
Engagement RPM±300
Cylinder Head Torque . . . . . . . .
Cylinder Base Nut Torque
Crankcase Torque (8mm)
Crankcase Torque (10mm)
Flywheel Torque . . . . . . . . . . . . .
1.22
Altitude Altitude
Meters Meters
(Feet) ( )
CLUTCH CHART
Altitude Altitude
Meters Meters
(Feet)
Liquid Cooled Case Reed Twin
701cc
3.1889² (81mm)
2.6772² (68mm)
. . . 0.0044² - 0.0058² (0.11 - 0.15mm)
0.0060"
3021041
N/A
0.014² - 0.020² (.36 - .51mm)
. . . . . . . 37.5±.50cc
33.5cc
8250 RPM
1500 RPM
. . . . . . 4000 RPM
18-22 ft.lbs. (25-30 Nm)
. . . . 30-34 ft.lbs. (41-47 Nm)
. . . . . 20-24 ft.lbs. (28-33 Nm)
. . . 26-30 ft.lbs. (36-42 Nm)
90 ft.lbs. (124 Nm)
JETTING CHART
AMBIENT TEMPERATURE
Below -30°F -30_ to - -10_F
Below -34°C Below 34 C
-34 to -23 C -34_to -23_C
0- -600 450 440
(0- -2000)
#3 #3
600- -1200 430 410
(2000- -4000)
#3 #3
400 400 390 390
1200 1800 1200- -1800
(4000- -6000) ( 000 6000)
#3 #3
380 360
1800- -2400 380 360
(6000- -8000) (6000 8000)
#3 #3 #3 #3
2400- -3000 350 350 340 3 0
(8000 10000)
(8000- -10000)
#3 #3 #2 #2
3000- -3700 330 330 3 0 310
(10000- -12000) (10000 12000)
#2 #2 #2 #2
XXX
#X
- # refers to the clip position from top of jet needle.
DRIVE
Shift Shift Clutch Clutch
Weight Spring
0-900 0-900 10-58 10-58 Black / Black /
(0-3000)
Bushed Green
900-1800 900-1800 10-56 10-56 Black / Black /
(3000-6000)
Bushed Green
1800-2700 1800-2700 10-54 10-54 Black / Black /
(6000-9000)
Bushed Green
2700-3700 2700-3700 10-AL 10-AL Black / Black /
(9000-12000)
Bushed Green
- Production Setting
Fuel Pump Manuf.
Fuel Pump Mark
Oil Pump Manuf.
Oil Pump Mark
Cylinder Head Mark
- -10_to +10_F +10_to +30_F +30_to +50_F
- 23 to - -12 C -23_ to - -12_C -12_to - -1_C -12 to - -1 C - 1 to +10 C -1_to +10_C
420 400 390
#3 #3 #2
390 380 360
#3 #3 #2
370 370 350 350 340 340
#3 #2 #2
340 330 310
3 0 330 3 0
#2 #2 #2 #2 #1 #1
3 0 320 300 300 290 90
#2 #2 #1 #1 #1 #1
290 90 280 80 260 60
#1 #1 #1 #1 #1 #1
DRIVEN
Chaincase Chaincase
Clutch Clutch Driven Driven
Spring Helix
Gearing
23-40-70P 23-40-70P
Silver / Silver / R8 R8
Blue #2 HYVO
23-40-70P 23-40-70P
Silver / Silver / R8 R8
Blue #2 HYVO
21-41-70P 21-41-70P
Silver / Silver / R8 R8
Blue #2 HYVO
21-41-70P 21-41-70P
Silver / Silver / R8 R8
Blue #2 HYVO
. . . . . Walbro
. . . . . . . FPA-4
. . . . . . . Mikuni
. . . . . . . . 03A
. . . . 3021022
Above +50_F
Above +10 C Above +10_C
370
#2
340
#2
320 320
#1
290
90
#1 #1
270 0
#1 #1
240 0
#1 #1
Chaincase
Gearing Gearing
European
23-40-70P 23 40 70P
HYVO
23-40-70P 23 40 70P
HYVO
21-41-70P 21 41 70P
HYVO
21-41-70P 21 41 70P
HYVO