Clutch - Yamaha TW200 Service Manual

CLUTCH
1. Inspect:
- Clutch housing dogs
Cracks/Pitting (edges):
Moderate~
Deburr.
Severe-+ Replace clutch housing.
NOTE: _
Pitting on friction plate dogs of clutch housing
will cause erratic operation.
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INSPECTION AND REPAIR
I
ENG
1'.1
PISTON PIN
1. Lubricate:
-Engine oil (Lightly)
To piston pin.
2. Install:
- Piston pin
CD
(into small end of connecting rod
®)
3. Check:
-Free play
Free
play~lnspect
connecting rod for wear.
Wear~
Replace connecting rod and piston
pin.
4. Position:
- Piston pin
CD
(into piston)
5. Check:
-Free play
(into piston)
Free
play~Replace
piston pin and/or piston.
If
2. Inspect:
-Clutch housing bearing.
Damage~
Replace.
3. Inspect:
-Clutch boss spline
Pitting:
Moderate-+- Deburr.
Severe~
Replace.
NOTE: _
Pitting on clutch plate splines of clutch boss will
cause erratic operation.
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