Windshield Installation - Mazda RX-8 Manual

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Use a long sawing action to spread the work over the whole length of the SST (piano wire) to
prevent it from breaking due to localized heating.
4. Fix one end of the SST (piano wire), and while pulling the other end, cut the sealant around the
windshield.
NOTE:
As the upper part of the pin adheres to the sealant, cut it using the SST (piano wire).
5. Cut the pins out.
6. Remove the windshield.
7. Mark the seating positions of the pins and remove the pins from the windshield.
8. Remove the windshield molding from the windshield.

WINDSHIELD INSTALLATION

WARNING:
Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
CAUTION:
Proper installation of the windshield may be difficult if sealant is cracked or the glass is pushed out by
air pressure when a door is opened/closed with all the window glass closed.Leave all the windows open
until the windshield is installed completely.
1. Cut away the old sealant using a razor so that a 1    2 mm {0.04    0.07 in} thickness of sealant remains
along the perimeter of the frame.
(w)
RX-8 Body
Page 82

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