Page 1 BODY LOCATION INDEX 1 Hood 2 Front bumper reinforcement 3 Front bumper 4 Front fender panel 5 Fuel-filler lid 6 Trunk lid 7 Rear bumper reinforcement 8 Rear bumper RX-8 Body Page 1...
Page 2 HOOD HOOD REMOVAL/INSTALLATION WARNING: Removing the hood without proper support can be dangerous. The hood may fall and injure you. Always • perform the following procedure with at least another person. 1. Disconnect the negative battery cable. 2. To remove the hood hinge, remove the following parts: a.
Page 3 HOOD ADJUSTMENT Gap Adjustment 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Front side marker lights b. Front bumper c. Front combination lights d. Front fender panel 3. Loosen the hood hinge installation bolts and adjust the hood. 4.
Page 4 Height Difference Adjustment 1. Turn the stop rubber to adjust the height of the hood. 2. Verify that the height difference between the hood and the body is within the specification. Standard clearance a: −1.81.2 mm {−0.070.04 in} b: −1.01.0 mm {−0.030.03 in} RX-8 Body Page 4...
Page 5 TRUNK LID TRUNK LID REMOVAL/INSTALLATION WARNING: Removing the stay damper without supporting the trunk lid can be dangerous. The trunk lid may fall and • injure you. Be sure to open the trunk lid completely and support it securely before removing the stay damper.
Page 6 5. Pry out the connecting part of the stay damper and the hinge with a flathead screwdriver to disconnect them, then remove the stay damper. 6. Remove nuts A, then remove the trunk lid. 7. Remove nuts B, then remove the trunk lid hinge. 8.
Page 7 STAY DAMPER DISPOSAL NOTE: The gas in the stay damper is colorless, odorless, and non-toxic. • 1. Wear protective eye wear. 2. Lay the stay damper flat. 3. Saw 2    3 mm {0.08    0.11 in} into the stay damper using a hacksaw, and allow the gas to escape from the stay damper.
Page 8 FUEL-FILLER LID FUEL-FILLER LID REMOVAL/INSTALLATION 1. Remove the bolts. 2. Remove the fuel-filler lid. 3. Install in the reverse order of removal. 4. Adjust the fuel-filler lid. FUEL-FILLER LID ADJUSTMENT 1. Measure the gap and height difference between the fuel-filler lid and the body. 2.
Page 9 BUMPER FRONT BUMPER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the front fog light connectors for vehicles with front fog lights. 3. Remove the front side marker lights. 4. Remove in the order indicated in the table. 1 Fastener A 2 Seal plate 3 Screw A 4 Screw B...
Page 10 2. Remove the front bumper from the body. Front Bumper Installation Note 1. Spread the front bumper ends apart. 2. Attach the front bumper to the body. 3. Press the front bumper connecting area into the body to engage with the bumper slider. FRONT BUMPER DISASSEMBLY/ASSEMBLY 1.
Page 11 Screw A Airdam skirt Bolt A License plate holder Fastener Front bumper mesh Bolt B Set plate Front bumper retainer No.1 10 Screw B 11 Screw C 12 Front fog light hole cover 13 Front bumper fascia 3. Assemble in the reverse order of disassembly. RX-8 Body Page 11...
Page 12 REAR BUMPER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the trunk end trim. 3. Remove the trunk side trim.( 4. Remove the rear combination lights. 5. Remove the fasteners. 6. Pull the rear bumper guard outward, detach tabs A, and then remove the rear bumper guard. 7.
Page 13 Rear bumper Installation Note 1. Spread the rear bumper ends (wheel arches) apart. 2. Attach the rear bumper to the body. 3. Press the rear bumper connecting area into the body to engage with the bumper slider. FRONT BUMPER REINFORCEMENT REMOVAL/INSTALLATION 1.
Page 14 REAR BUMPER REINFORCEMENT REMOVAL/INSTALLATION 1. Remove the following parts: a. Trunk end trim b. Trunk side trim c. Rear combination lights d. Rear bumper 2. Remove the fasteners, then remove the energy-absorbing foam. 3. Remove the nuts, then remove the rear bumper reinforcement. 4.
Page 15 FRONT FENDER PANEL FRONT FENDER PANEL REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the front side marker lights. 3. Remove the front bumper. 4. Remove the front combination lights. 5. Remove in the order indicated in the table. 1 Fastener 2 Bolt A 3 Bolt B...
Page 16 SECURITY AND LOCKS SECURITY AND LOCKS LOCATION INDEX RX-8 Body Page 16...
Page 17 Keyless control module (See KEYLESS CONTROL MODULE REMOVAL/INSTALLATION .) (See KEYLESS CONTROL MODULE INSPECTION .) Keyless receiver (See KEYLESS RECEIVER REMOVAL/INSTALLATION .) (See KEYLESS RECEIVER INSPECTION .) Front inner handle (See FRONT INNER HANDLE REMOVAL/INSTALLATION .) Coil (See COIL REMOVAL/INSTALLATION .) Hood release lever (See HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION .) (See HOOD LATCH SWITCH INSPECTION .)
Page 18 (See FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION .) (See FRONT DOOR LOCK ACTUATOR INSPECTION .) Rear door lock striker (upper) (See REAR DOOR LOCK STRIKER REMOVAL/INSTALLATION .) Rear door upper latch (See REAR DOOR UPPER LATCH REMOVAL/INSTALLATION .) (See REAR DOOR UPPER LATCH SWITCH INSPECTION .) Rear door release handle (See REAR DOOR RELEASE HANDLE REMOVAL/INSTALLATION .) Front door key cylinder...
Page 19 DOORS AND LIFTGATE DOOR DOOR LOCATION INDEX Front door (See FRONT DOOR REMOVAL/INSTALLATION .) (See DOOR ADJUSTMENT .) Rear door (See REAR DOOR REMOVAL/INSTALLATION .) (See REAR DOOR ASSEMBLY/DISASSEMBLY .) (See DOOR ADJUSTMENT .) Front door unit (See FRONT DOOR UNIT REMOVAL/INSTALLATION .) FRONT DOOR REMOVAL/INSTALLATION 1.
Page 20 Connector (See Connector Removal Note .) 2 Bolt A 3 Bolt B 4 Front door 5 Nut 6 Checker 7 Bolt C 8 Front door hinge 5. Install in the reverse order of removal. 6. Adjust the front door. (See DOOR ADJUSTMENT .) Connector Removal Note 1.
Page 21 REAR DOOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the rear seat cushion. (See REAR SEAT REMOVAL/INSTALLATION .) 3. Remove the seat belt rail. (See FRONT SEAT BELT REMOVAL/INSTALLATION .) 4. To remove the checker, remove the following parts: a.
Page 22 REAR DOOR ASSEMBLY/DISASSEMBLY 1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly. 1 Rear door release handle 2 Rear door upper latch 3 Front seat belt retractor 4 Rear door lower latch 5 Rear door glass 6 Bracket 7 Catch pin...
Page 23 DOOR ADJUSTMENT 1. Measure the gap and height difference between the front or rear door and the body. 2. Loosen the door hinge installation bolts or the door lock striker installation screws, and adjust the door. Standard clearance a: 3.05.0 mm {0.120.20 in} b: -1.01.0 mm {-0.030.04 in} 3.
Page 24 DOOR UNIT FRONT DOOR UNIT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION .) b. Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) c. Front door glass (See FRONT DOOR GLASS REMOVAL/INSTALLATION .) d.
Page 25 OPEN HANDLE FRONT OUTER HANDLE REMOVAL/INSTALLATION 1. Remove the following parts: a. Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION .) b. Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) c. Front door glass (See FRONT DOOR GLASS REMOVAL/INSTALLATION .) d. Front door speaker (See FRONT DOOR SPEAKER REMOVAL/INSTALLATION .) e.
Page 26 5. Secure the rear part of the front outer handle and, with the front outer handle lever pulled outward (1), remove the rear part of the front outer handle from the front door. 6. Pull out the front part of the front outer handle from the front door. 7.
Page 27 4. Detach the rear door upper and lower latch cables. 5. Install in the reverse order of removal. FRONT INNER HANDLE REMOVAL/INSTALLATION 1. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION .) 2. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) 3.
Page 28 DOOR LOCK AND OPENER FRONT DOOR KEY CYLINDER REMOVAL/INSTALLATION 1. Remove the following parts: a. Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION .) b. Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) c. Front door glass (See FRONT DOOR GLASS REMOVAL/INSTALLATION .) d.
Page 29 4. Remove the front door key cylinder by pulling it out from the front door. 5. Install in the reverse order of removal. FRONT DOOR LATCH AND LOCK ACTUATOR REMOVAL/INSTALLATION 1. Remove the following parts: a. Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION .) b.
Page 30 5. Install in the reverse order of removal. FRONT DOOR LOCK ACTUATOR INSPECTION Door Lock Actuator 1. Disconnect the front door lock actuator connector. 2. Apply battery positive voltage and connect the ground to the corresponding front door lock actuator terminals and inspect the front door lock actuator operation.
Page 31 Door Lock-link Switch 1. Disconnect the front door lock actuator connector. 2. Inspect for continuity between the door lock-link switch terminals. If not as specified, replace the front door lock actuator. • Door Key Cylinder Switch 1. Disconnect the front door lock actuator connector. 2.
Page 32 REAR DOOR UPPER LATCH REMOVAL/INSTALLATION 1. Remove the rear door lower trim. (See REAR DOOR LOWER TRIM REMOVAL/INSTALLATION .) 2. Remove the rear door upper trim. (See REAR DOOR UPPER TRIM REMOVAL/INSTALLATION .) 3. Remove clips A and B, and disconnect the rear door upper latch switch connector. 4.
Page 33 6. Install in the reverse order of removal. REAR DOOR UPPER LATCH SWITCH INSPECTION 1. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the rear door upper latch. • RX-8 Body Page 33...
Page 34 REAR DOOR LOWER LATCH REMOVAL/INSTALLATION 1. Remove the rear door lower trim. (See REAR DOOR LOWER TRIM REMOVAL/INSTALLATION .) 2. Remove the rear door upper trim. (See REAR DOOR UPPER TRIM REMOVAL/INSTALLATION .) 3. Remove the front seat belt retractor. (See FRONT SEAT BELT REMOVAL/INSTALLATION .) 4.
Page 35 8. Install in the reverse order of removal. 9. Adjust the door. (See DOOR ADJUSTMENT .) REAR DOOR LOWER LATCH SWITCH INSPECTION 1. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the rear door lower latch. •...
Page 36 REAR DOOR LOCK STRIKER REMOVAL/INSTALLATION Upper 1. Remove the following parts: a. A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION .) b. Sunvisor (See SUNVISOR REMOVAL/INSTALLATION .) c. Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION .) d. Roof side trim (See ROOF SIDE TRIM REMOVAL/INSTALLATION .) e.
Page 37 2. Remove the bolts A from the curtain air bag module. 3. Remove the bolt, then remove the bracket. 4. Remove the bolts, then remove the rear door lock striker (upper). 5. Install in the reverse order of removal. 6. Adjust the door. (See DOOR ADJUSTMENT .) RX-8 Body Page 37...
Page 38 Lower 1. Remove the outer scuff plate. (See OUTER SCUFF PLATE REMOVAL/INSTALLATION .) 2. Remove the screws, then remove the rear door lock striker (lower). 3. Install in the reverse order of removal. 4. Adjust the door. (See DOOR ADJUSTMENT .) DOOR LOCK SWITCH REMOVAL/INSTALLATION 1.
Page 39 2. Using a flathead screwdriver wrapped with protective tape, pry up the rear of the switch panel and detach the clip . 3. Remove the switch panel from the front door trim keeping the tab from catching. 4. Disconnect the power door lock switch connector and the power window subswitch connector. 5.
Page 40 If not as specified, replace the door lock switch. • TRUNK LID LOCK AND OPENER TRUNK LID LATCH AND OPENER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION .) 3. Detach the rod. 4.
Page 41 5. Remove the bolts, then remove the trunk lid latch and opener. 6. Install in the reverse order of removal. TRUNK LID OPENER INSPECTION 1. Apply battery positive voltage and connect the ground to the corresponding the trunk lid opener terminals, and inspect the trunk lid opener operation.
Page 42 TRUNK KEY CYLINDER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION .) 3. Detach the rod. 4. Remove the nuts, then remove the trunk key cylinder. 5. Install in the reverse order of removal. TRUNK KEY CYLINDER SWITCH INSPECTION 1.
Page 43 If not as specified, replace the trunk key cylinder. • TRUNK LID OPENER SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Using a small flathead screwdriver, detach the tabs of the trunk lid opener switch from the dashboard. 3. Push the trunk lid opener switch into the dashboard and remove. 4.
Page 44 TRUNK LID OPENER SWITCH INSPECTION 1. Remove the trunk lid open switch. 2. Inspect for continuity between the trunk lid open switch terminals. If not as specified, replace the trunk lid open switch. • TRUNK LID STRIKER REMOVAL/INSTALLATION 1. Remove the trunk end trim. (See TRUNK END TRIM REMOVAL/INSTALLATION .) 2.
Page 45 2. Remove the glove compartment. 3. Squeeze the tabs of the trunk lid opener cancel switch and pull it forward to remove it. 4. Disconnect the trunk lid opener cancel switch connector. 5. Remove the trunk lid opener cancel switch. 6.
Page 46 HOOD LOCK AND OPENER HOOD LATCH AND RELEASE LEVER REMOVAL/INSTALLATION 1. To remove the hood latch, remove the seal plate. (See FRONT BUMPER REMOVAL/INSTALLATION .) 2. Remove in the order indicated in the table. 1 Connector 2 Hood latch Hood release lever (See Hood Release Lever Removal Note .) 4 Hood release cable 3.
Page 47 Hood Release Lever Removal Note 1. Pull the lever. 2. While pushing the tab in the direction of the arrow using a tape-wrapped, small flathead screwdriver, detach it from the dashboard. CAUTION: Remove the hood release lever while taking care not to damage the hood release cable with the •...
Page 48 HOOD LATCH SWITCH INSPECTION 1. Open the hood. 2. Disconnect the negative battery cable. 3. Disconnect the hood latch switch connector. 4. Inspect for continuity between the hood latch switch terminals A and B. If there is no continuity, replace the hood latch switch. •...
Page 49 6. Inspect for continuity between the hood latch switch terminals A and B If there is continuity, replace the hood latch. • CAUTION: After the inspection, unlock the hood latch. If closing the hood with the hood latch locked, the hood •...
Page 50 FUEL-FILLER LID OPENER FUEL-FILLER LID OPENER REMOVAL/INSTALLATION 1. To remove the fuel-filler lid opener, remove the trunk side trim (LH). (See TRUNK SIDE TRIM REMOVAL/INSTALLATION .) 2. When removing the fuel-filler lid opener lever, perform the following procedure: a. Remove the inner scuff plate (driver's side). (See INNER SCUFF PLATE REMOVAL/INSTALLATION .) b.
Page 51 4. Remove in the order indicated in the table. 1 Stopper bracket 2 Fuel-filler lid opener 3 Fuel-filler lid opener lever 4 Fuel-filler lid opener cable 5. Install in the reverse order of removal. 6. Adjust the fuel-filler lid. (See FUEL-FILLER LID ADJUSTMENT .) RX-8 Body Page 51...
Page 52 SUNROOF SUNROOF LOCATION INDEX Sunroof switch (See SUNROOF SWITCH REMOVAL/INSTALLATION .) (See SUNROOF SWITCH INSPECTION .) Sunroof unit (See SUNROOF UNIT REMOVAL/INSTALLATION .) (See SUNROOF UNIT DISASSEMBLY/ASSEMBLY .) Glass panel (See GLASS PANEL REMOVAL/INSTALLATION .) (See GLASS PANEL ADJUSTMENT .) Rear drain hose (See REAR DRAIN HOSE REMOVAL .) (See REAR DRAIN HOSE INSTALLATION .)
Page 53 (See SUNROOF MOTOR REMOVAL/INSTALLATION .) (See SUNROOF MOTOR INSPECTION .) Front drain hose (See FRONT DRAIN HOSE REMOVAL .) (See FRONT DRAIN HOSE INSTALLATION .) SUNROOF UNIT GLASS PANEL REMOVAL/INSTALLATION 1. Fully close the glass panel. 2. Fully open the sunshade. 3.
Page 54 5. Install in the reverse order of removal. 6. Adjust the glass panel.(See GLASS PANEL ADJUSTMENT .) GLASS PANEL ADJUSTMENT 1. Fully close the glass panel. 2. Measure the gap and height difference between the glass panel and the body. 3.
Page 55 If they are not sealed, perform Steps 34 and adjust again. • DRAIN HOSE FRONT DRAIN HOSE REMOVAL 1. Remove the following parts: a. Roof side trim(See ROOF SIDE TRIM REMOVAL/INSTALLATION .) b. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) c. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) d.
Page 56 i. Sunvisor(See SUNVISOR REMOVAL/INSTALLATION .) j. Assist handle(See ASSIST HANDLE REMOVAL/INSTALLATION .) k. Headliner(See HEADLINER REMOVAL/INSTALLATION .) 2. Disconnect the front drain hose from the sunroof frame. 3. Remove the front drain hose from the clips. 4. Pull the front drain hose into the vehicle interior and remove the front drain hose. FRONT DRAIN HOSE INSTALLATION CAUTION: If the front drain hose is pinched or bent at any point, the water in the hose may not drain and could leak...
Page 57 3. Install the front drain hose to the clips parallel to the pillar and free of looseness. 4. Insert the front drain hose grommet into the hole of the inner hinge pillar. 5. Install the following parts: a. Headliner(See HEADLINER REMOVAL/INSTALLATION .) b.
Page 58 k. Roof side trim(See ROOF SIDE TRIM REMOVAL/INSTALLATION .) REAR DRAIN HOSE REMOVAL 1. Remove the following parts: a. Roof side trim(See ROOF SIDE TRIM REMOVAL/INSTALLATION .) b. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) c. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) d.
Page 59 k. Headliner(See HEADLINER REMOVAL/INSTALLATION .) l. Trunk end trim(See TRUNK END TRIM REMOVAL/INSTALLATION .) m. Trunk side trim(See TRUNK SIDE TRIM REMOVAL/INSTALLATION .) 2. Remove the sunroof frame from the rear drain hose. 3. Remove the rear drain hose from the clips. 4.
Page 60 REAR DRAIN HOSE INSTALLATION CAUTION: If the rear drain hose is pinched or bent at any point, the water in the hose may not drain and could leak • inside the vehicle.During and after installation of the trims and headliner, always make sure there is no interference with the rear drain hose.Correct any abnormality if found.
Page 61 g. Map light(See MAP LIGHT REMOVAL/INSTALLATION .) h. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) i. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) j. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) k. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) l.
Page 62 d. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) e. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) f. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) g. Map light(See MAP LIGHT REMOVAL/INSTALLATION .) h. Interior light(See INTERIOR LIGHT REMOVAL/INSTALLATION .) i.
Page 63 5. Remove the bolt, then remove the bracket. 6. Remove the rear door striker (upper) . 7. Remove the rear set bracket. 8. Remove the nuts and screws, then remove the sunroof unit. RX-8 Body Page 63...
Page 64 9. Install in the reverse order of removal. 10. Adjust the glass panel.(See GLASS PANEL ADJUSTMENT .) SUNROOF UNIT DISASSEMBLY/ASSEMBLY 1. Remove the glass panel. (See GLASS PANEL REMOVAL/INSTALLATION .) 2. Disassemble in the order indicated in the table. 3. Assemble in the reverse order of disassembly. RX-8 Body Page 64...
Page 65 Drip rail Drip guide Rear stopper Sunshade Sunroof motor (See Sunroof Motor Assembly Note .) Set plate Guide Decoration link Drive unit 10 Frame RX-8 Body Page 65...
Page 66 Sunroof Motor Assembly Note NOTE: If the guide is removed, initial position setting of the sunroof motor will be required. After installing the • sunroof unit, perform initial position setting using the following procedure. 1. Press the CLOSE switch to fully close the glass panel. 2.
Page 67 SUNROOF MOTOR SUNROOF MOTOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Roof side trim(See ROOF SIDE TRIM REMOVAL/INSTALLATION .) b. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) c. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) d. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) e.
Page 68 k. Headliner(See HEADLINER REMOVAL/INSTALLATION .) 3. Disconnect the sunroof motor connector. 4. Remove the screws, then remove the sunroof motor. 5. Install in the reverse order of removal. NOTE: If the glass panel or the sunroof motor is moved with the sunroof motor removed, initial position setting •...
Page 69 SUNROOF MOTOR INSPECTION 1. Measure the voltage at each terminal (other than terminal D). If not as specified, inspect the parts listed under "Inspection item" and the related wiring • harnesses. 2. Disconnect the negative battery cable. 3. Verify that continuity at terminal D is as indicated in the Terminal Voltage Table (Reference). 4.
Page 70 Under any condition: Check for continuity to Continuity ground. Power DOOR LOCK DOOR LOCK 30 A Under any condition supply 30 A Fuse Fuse RX-8 Body Page 70...
Page 71 SUNROOF SWITCH SUNROOF SWITCH REMOVAL/INSTALLATION NOTE: The sunroof switch and the map light are a single unit. • 1. Disconnect the negative battery cable. 2. Remove the map light from the headliner.(See MAP LIGHT REMOVAL/INSTALLATION .) 3. Install in the reverse order of removal. SUNROOF SWITCH INSPECTION 1.
Page 72 EXTERIOR TRIM EXTERIOR TRIM LOCATION INDEX Front beltline molding (See FRONT BELTLINE MOLDING REMOVAL/INSTALLATION .) Roof molding (See ROOF MOLDING REMOVAL .) (See ROOF MOLDING INSTALLATION .) Cowl grille (See COWL GRILLE REMOVAL/INSTALLATION .) 4 Door sash film RX-8 Body Page 72...
Page 73 (See DOOR SASH FILM REMOVAL .) (See DOOR SASH FILM INSTALLATION .) Extractor chamber (See EXTRACTOR CHAMBER REMOVAL/INSTALLATION .) COWL GRILL COWL GRILL REMOVAL/INSTALLATION 1. Remove the windshield wiper arm and blade.(See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) 2. Disconnect the windshield washer hose.(See WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION .) 3.
Page 74 3. Install in the reverse order of removal. EXTERIOR MOLDING FRONT BELTLINE MOLDING REMOVAL/INSTALLATION 1. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION .) 2. Remove the power outer mirror installation screws and move the mirror to access the front end of the front beltline molding.
Page 75 ROOF MOLDING INSTALLATION 1. Attach the roof molding to the T-stud at section A. 2. Hook the roof molding to clips B and press it in to attach. 3. Attach the roof molding to the T-stud at the rear portion of section A. RX-8 Body Page 75...
Page 76 SASH FILM DOOR SASH FILM REMOVAL 1. Partially peel back the glass run channel. 2. Warm up the door sash film using a hot air blower. 3. Peel off the door sash film by pulling outward from one end. NOTE: Be sure to remove the door sash film slowly, because it can easily tear.
Page 77 Standard clearance a: 01.0 mm {00.03 in} b: 3.05.0 mm {0.120.19 in} c: 3.0 mm {0.19 in} or less 4. Peel off the transparent protective film on the door sash film. RX-8 Body Page 77...
Page 78 GLASS/WINDOWS/MIRRORS GLASS/WINDOWS/MIRRORS LOCATION INDEX Rear window glass (See REAR WINDOW GLASS REMOVAL .) (See REAR WINDOW GLASS INSTALLATION .) (See FILAMENT INSPECTION .) (See FILAMENT REPAIR ) Rear door glass (See REAR DOOR GLASS REMOVAL/INSTALLATION .) Front door glass (See FRONT DOOR GLASS REMOVAL/INSTALLATION .) Power window subswitch RX-8 Body Page 78...
Page 79 (See POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION .) (See POWER WINDOW SUBSWITCH INSPECTION .) Power outer mirror switch (See POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION .) (See POWER OUTER MIRROR SWITCH INSPECTION .) Power window main switch (See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .) (See POWER WINDOW MAIN SWITCH INSPECTION .) Power window motor (See POWER WINDOW MOTOR REMOVAL/INSTALLATION .)
Page 80 WINDOW GLASS WINDSHIELD REMOVAL 1. Remove the following parts: a. Windshield wiper arm and blade(See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) b. Cowl grille(See COWL GRILLE REMOVAL/INSTALLATION .) c. Rearview mirror(See REARVIEW MIRROR REMOVAL/INSTALLATION .) d. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) e.
Page 81 3. Remove the sealant by pulling it off. 4. Remove the windshield. Reusing Windshield NOTE: Before removing the windshield from the body, mark the position of the windshield by affixing tape to • the windshield and body panel. 1. Make a hole through the sealant from the inside of the vehicle using an awl, avoiding the pins. 2.
Page 82 Use a long sawing action to spread the work over the whole length of the SST (piano wire) to • prevent it from breaking due to localized heating. 4. Fix one end of the SST (piano wire), and while pulling the other end, cut the sealant around the windshield.
Page 83 2. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it to dry for approx. 30 min .Then apply a 2 mm {0.08 in} thickness of sealant. 3. Clean and degrease an approx. 50 mm {2.0 in} wide strip along the perimeter of the windshield and the bonding area on the body.
Page 84 6. Apply sealant to the glass surface as shown in the figure. 7. Insert the positioning pins to the body, then install the windshield. 8. Press the windshield pins to engage the tabs to the body. 9. Press completely along the perimeter of the glass so that the measurement of the molding lip gap is within specification.
Page 85 10. Install the following parts: . Map light(See MAP LIGHT REMOVAL/INSTALLATION .) a. Sunvisor(See SUNVISOR REMOVAL/INSTALLATION .) b. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) c. Rearview mirror(See REARVIEW MIRROR REMOVAL/INSTALLATION .) d. Cowl grille(See COWL GRILLE REMOVAL/INSTALLATION .) e. Windshield wiper arm and blade(See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) 11.
Page 86 3. Disconnect the antenna and the filament connectors. 4. Apply protective tape along the edge of the body. 5. Cut the rear window molding lip using a razor. Not Reusing Rear Window Glass NOTE: For the areas of the sealant that are difficult to cut, use the SST (piano wire) and follow the procedure •...
Page 87 2. Remove the sealant by pulling it off. 3. Remove the rear window glass. Reusing Rear Window Glass NOTE: Before removing the rear window glass from the body, mark the position of the glass by affixing tape to • the glass and body panel. 1.
Page 88 4. Fix one end of the SST (piano wire), and while pulling the other end, cut the sealant around the rear window glass. NOTE: As the upper part of the pin adheres to the sealant, cut it using the SST (piano wire). •...
Page 89 c. Remove the remaining double-sided adhesive tape from the rear window molding, and install the rear window molding (upper) to the rear window glass while aligning the molding with the center of the marking on the glass. NOTE: Double-sided adhesive tape has been affixed to the new rear window molding. •...
Page 90 h. Attach the pins to the seating positions where marked during removal. 5. Place a mark at the point on the rear window glass indicated in the figure. 6. Use only glass primer on the rear window glass, and body primer on the rear window molding as shown in the figure.
Page 91 7. Apply sealant to the glass surface as shown in the figure. 8. Position the marking on the rear window glass and the curved line of the body (roof molding) left and right so that they are aligned. 9. Insert the pin into the body (1), and lower the rear part (2). RX-8 Body Page 91...
Page 92 NOTE: If the rear window glass is tilted while inserting the pin into the body, the sealant will rub against • the body flange, causing damage to the sealant.Do not tilt the rear window glass to the left or right while working. 10.
Page 93 13. Connect the antenna and the filament connectors. 14. Install the following parts: . Rear package trim (See REAR PACKAGE TRIM REMOVAL/INSTALLATION .) a. Rear pillar trim (See REAR PILLAR TRIM REMOVAL/INSTALLATION .) b. Tire house trim (See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) c.
Page 94 DOOR GLASS FRONT DOOR GLASS REMOVAL/INSTALLATION 1. Position the front door glass so that the distance between the top of the front door glass and top of the front beltline molding is 140 mm {5.51 in} . 2. Disconnect the negative battery cable. 3.
Page 95 5. Remove the bolts. 6. Remove the rear door glass. 7. Install in the reverse order of removal. WINDOW REGULATOR POWER WINDOW REGULATOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Inner garnish (See INNER GARNISH REMOVAL/INSTALLATION .) b.
Page 96 5. Remove the power window regulator from the speaker installation hole. 6. Install in the reverse order of removal. CAUTION: Make sure the cable does not unspool from the drum housing when installing. • WINDOW MOTOR POWER WINDOW MOTOR REMOVAL/INSTALLATION 1.
Page 97 NOTE: When installing the power window motor to the power window regulator drum, the drum • housing tab may come off the door unit.If this happens, remove the door speaker, insert your hand in the speaker installation hole, connect the drum housing tabs, and while supporting the drum housing, install the power window motor to the drum.
Page 98 WINDOW SWITCH POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Using a flathead screwdriver wrapped with protective tape, pry up the rear of the switch panel and detach the clip . 3. Remove the switch panel from the front door trim keeping the tab from catching. 4.
Page 99 POWER WINDOW SUBSWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Using a flathead screwdriver wrapped with protective tape, pry up the rear of the switch panel and detach the clip. 3. Remove the switch panel from the front door trim keeping the tab from catching. 4.
Page 100 6. Install in the reverse order of removal. POWER WINDOW SUBSWITCH INSPECTION 1. Verify continuity as indicated in the table. If not as indicated in the table, replace the power window subswitch. • 2. Connect battery positive voltage to terminal E and ground to the terminal A. Verify that continuity exists.
Page 101 POWER WINDOW SYSTEM DELAYED POWER CONTROL MODULE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the delayed power control module connector. 3. Remove the bolt and then remove the delayed power control module. 4. Install in the reverse order of removal. DELAYED POWER CONTROL MODULE INSPECTION 1.
Page 102 40 s or more Related wiring • after turning the harness ignition switch to 1.0 or less the LOCK position Under any condition: Ground Check for continuity to Continuity ground. Door switch pressed. Door switch (See • Door DOOR SWITCH Door switch open/close INSPECTION )
Page 103 REAR WINDOW DEFROSTER FILAMENT INSPECTION 1. Turn the ignition switch to the ON position. 2. Turn the rear window defroster switch on. CAUTION: Directly touching the rear window defroster filament with the lead of the voltmeter could • damage it. Wrap aluminum foil around the end of the lead and test the filament by touching it with the foil.
Page 104 FILAMENT REPAIR 1. Clean the filament using isopropyl alcohol. 2. Attach tape to both sides of the filament. 3. Using a small brush or marking pen, apply silver paint. 4. After 2    3 min , carefully remove the tape without damaging the applied area. CAUTION: Do not operate the rear window defroster until the paint is completely dry.
Page 105 OUTER MIRROR POWER OUTER MIRROR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the inner garnish. (See INNER GARNISH REMOVAL/INSTALLATION .) 3. Remove the front door trim. (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) 4. Disconnect the power outer mirror connector. 5.
Page 106 Outer Mirror Glass Disassembly Note 1. Press area A of the mirror glass so that area B moves outward. 2. Detach pin A while lifting up the inside of the mirror glass holder. 3. Pull out the mirror glass holder and detach pins B. 4.
Page 107 POWER OUTER MIRROR INSPECTION 1. Apply battery positive voltage and connect the ground to the corresponding power outer mirror terminals, and then inspect the operation of the power outer mirror. If not as specified, replace the power outer mirror. • Terminal Operation B+ GND...
Page 108 POWER OUTER MIRROR SWITCH POWER OUTER MIRROR SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disengage clips using a tape-wrapped flathead screwdriver. 3. Remove the switch panel from the front door trim keeping the tab from catching. 4. Disconnect the power window main switch connector and power outer mirror switch connector. 5.
Page 109 If not as specified, replace the power outer mirror switch. • REARVIEW MIRROR REARVIEW MIRROR REMOVAL/INSTALLATION Auto-dimming Mirror 1. Disconnect the negative battery cable. 2. Remove the cover. 3. Disconnect the auto-dimming mirror connector. 4. Remove the screw. 5. Remove the rearview mirror. 6.
Page 110 2. Install in the reverse order of removal. AUTO-DIMMING MIRROR INSPECTION 1. Cover the day/night sensor on the back of the mirror with a piece of black paper or cloth. 2. In a well-lit area, shine a light at the mirror to simulate glare from vehicles to the rear. Verify that the mirror dims automatically.
Page 111 3. Apply primer to the bonding area of the glass and the base. CAUTION: Keep the area free of dirt and grease, and do not touch the surface. Otherwise, the primer may • not properly bond to the surface of the glass. 4.
Page 112 WIPER/WASHER SYSTEMS WIPER/WASHER SYSTEM LOCATION INDEX Windshield wiper and washer switch (See WINDSHIELD WIPER AND WASHER SWITCH REMOVAL/INSTALLATION .) (See WINDSHIELD WIPER AND WASHER SWITCH INSPECTION .) Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) (See WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT .) Windshield wiper motor (See WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION .)
Page 113 (See WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY .) (See WINDSHIELD WIPER MOTOR INSPECTION .) Windshield washer hose (See WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION .) Headlight cleaner hose (See HEADLIGHT CLEANER HOSE REMOVAL/INSTALLATION .) Headlight cleaner actuator (See HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION .) Headlight cleaner nozzle (See HEADLIGHT CLEANER NOZZLE REMOVAL .) (See HEADLIGHT CLEANER NOZZLE INSTALLATION .) Windshield washer nozzle...
Page 114 WINDSHIELD WIPER ARM AND BLADE WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION 1. Remove in the order indicated in the table. 1 Cap 2 Nut Windshield wiper arm (See Windshield Wiper Arm Installation Note .) 4 Windshield wiper blade 5 Rubber brush 2.
Page 115 WINDSHIELD WIPER ARM AND BLADE ADJUSTMENT 1. Operate the windshield wipers, and turn off the windshield wiper motor to set the wipers in the park position. 2. Adjust the windshield wiper arm connector shafts to set the arm heights as shown. Notes: RX-8 Body Page 115...
Page 116 WINDSHIELD WIPER MOTOR WINDSHIELD WIPER MOTOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the windshield wiper arm and blade.(See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) 3. Remove the cowl grille.(See COWL GRILLE REMOVAL/INSTALLATION .) 4. Disconnect the connector. 5.
Page 117 WINDSHIELD WIPER MOTOR DISASSEMBLY/ASSEMBLY 1. Disconnect the negative battery cable. 2. Remove the windshield wiper arm and blade.(See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION .) 3. Remove the cowl grille.(See COWL GRILLE REMOVAL/INSTALLATION .) 4. Disconnect the connector. 5. Detach the connecting part between the windshield wiper motor and the windshield wiper link. 6.
Page 118 WINDSHIELD WIPER MOTOR INSPECTION 1. Disconnect the windshield wiper motor connector. 2. Connect battery positive voltage to windshield wiper motor terminal A or B, and ground to terminal D, then verify that the windshield wipers operate as shown in the table. If the windshield wipers do not operate as indicated in the table, replace the windshield wiper •...
Page 119 WINDSHIELD WASHER TANK WINDSHIELD WASHER TANK REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the windshield washer motor connector. 3. Disconnect the headlight cleaner motor connector. (Vehicles with the headlight cleaner) 4. Disconnect the headlight cleaner relay connector. (Vehicles with the headlight cleaner) 5.
Page 120 WINDSHIELD WASHER MOTOR WINDSHIELD WASHER MOTOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the windshield washer tank.(See WINDSHIELD WASHER TANK REMOVAL/INSTALLATION .) 3. Remove the windshield washer motor, then remove the grommet. 4. Install in the reverse order of removal. WINDSHIELD WASHER MOTOR INSPECTION 1.
Page 121 WASHER FLUID-LEVEL SENSOR WASHER FLUID-LEVEL SENSOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the washer tank. (See WINDSHIELD WASHER TANK REMOVAL/INSTALLATION ) 3. Disconnect the connector. 4. Remove the washer fluid-level sensor. 5. Remove the grommet. 6. Install in the reverse order of removal. WASHER FLUID-LEVEL SENSOR INSPECTION 1.
Page 122 WINDSHIELD WASHER NOZZLE WINDSHIELD WASHER NOZZLE REMOVAL/INSTALLATION 1. Remove the cowl grille.(See COWL GRILLE REMOVAL/INSTALLATION .) 2. Remove the windshield washer hose from the windshield washer nozzle.(See WINDSHIELD WASHER HOSE REMOVAL/INSTALLATION .) 3. Squeeze the tabs of the windshield washer nozzle. 4.
Page 123 WINDSHIELD WASHER NOZZLE CLEANING 1. Clean the washer nozzle by inserting and moving a needle or an equivalent tool back and forth. If the nozzle becomes clogged again after cleaning, remove the hose from washer nozzle. Make • sure there is enough washer fluid. Then turn the washer switch on and flush the inside of the hose.
Page 124 WIPER AND WASHER SWITCH WINDSHIELD WIPER AND WASHER SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 3. Remove the ignition key illumination.(See IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION .) 4. Disconnect the windshield wiper and washer switch connector. 5.
Page 125 Notes: RX-8 Body Page 125...
Page 126 HEADLIGHT CLEANER HEADLIGHT CLEANER MOTOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the windshield washer tank.(See WINDSHIELD WASHER TANK REMOVAL/INSTALLATION .) 3. Remove the bolt, then remove the bracket. 4. Remove the headlight cleaner motor, then remove the grommet. 5.
Page 127 HEADLIGHT CLEANER NOZZLE INSTALLATION 1. Install the headlight cleaner nozzle by pushing it in until a click is heard. HEADLIGHT CLEANER ACTUATOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the front side marker light. (See FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION .) 3.
Page 128 5. Disconnect headlight cleaner hose from the headlight cleaner actuator. 6. Remove the headlight cleaner hose from the front bumper. 7. Install in the reverse order of removal. HEADLIGHT CLEANER RELAY REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the connector. 3.
Page 129 Terminal Voltage Table (Reference) Voltage Terminal Signal name Connected to Measured condition Inspection item(s) (V)/Continuity Headlight cleaner Alternates activated (auto- between 1.0 or operation or manual Headlight relay • less and B+ operation activated) (See RELAY INSPECTION .) Windshield wiper •...
Page 130 (See RELAY INSPECTION .) Windshield wiper • and washer switch Turn the (See washer WINDSHIELD switch to WIPER AND the ON WASHER position. SWITCH INSPECTION .) Related wiring • harnesses Light switch at ON position. Headlight relay • Headlight (See RELAY Headlight relay INSPECTION .)
Page 131 INTERIOR TRIM INTERIOR TRIM LOCATION INDEX A-pillar trim (See A-PILLAR TRIM REMOVAL/INSTALLATION .) Dashboard (See DASHBOARD REMOVAL/INSTALLATION .) (See DASHBOARD DISASSEMBLY/ASSEMBLY .) Ventilator grille (See VENTILATOR GRILLE REMOVAL/INSTALLATION .) Side panel (See SIDE PANEL REMOVAL/INSTALLATION .) Front door trim (See FRONT DOOR TRIM REMOVAL/INSTALLATION .) Inner scuff plate (See INNER SCUFF PLATE REMOVAL/INSTALLATION .) Outer scuff plate...
Page 132 Lower panel (See LOWER PANEL REMOVAL/INSTALLATION .) Column cover (See COLUMN COVER REMOVAL/INSTALLATION .) Console (See CONSOLE REMOVAL/INSTALLATION .) (See CONSOLE DISASSEMBLY/ASSEMBLY .) Front side trim (See FRONT SIDE TRIM REMOVAL/INSTALLATION .) Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION .) Assist handle (See ASSIST HANDLE REMOVAL/INSTALLATION .) Sunvisor (See SUNVISOR REMOVAL/INSTALLATION .)
Page 133 (See ROOF SIDE TRIM REMOVAL/INSTALLATION .) Head impact pad (See HEAD IMPACT PAD REMOVAL/INSTALLATION .) Rear door lower trim (See REAR DOOR LOWER TRIM REMOVAL/INSTALLATION .) Tire house trim (See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) Rear pillar trim (See REAR PILLAR TRIM REMOVAL/INSTALLATION .) Rear package trim (See REAR PACKAGE TRIM REMOVAL/INSTALLATION .) Floor covering...
Page 134 DASHBOARD REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Console (See CONSOLE REMOVAL/INSTALLATION .) b. Glove compartment (See GLOVE COMPARTMENT REMOVAL/INSTALLATION .) c. Side panels (See SIDE PANEL REMOVAL/INSTALLATION .) d. Lower panel (See LOWER PANEL REMOVAL/INSTALLATION .) e.
Page 135 1 Dashboard wiring harness 2 Dashboard member 3 Panel 4 Dashboard 5 Glove compartment damper RX-8 Body Page 135...
Page 136 COLUMN COVER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the upper column cover. 3. Remove the ignition key illumination.(See IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION .) 4. Remove the screws. 5. Remove the lower column cover. 6. Install in the reverse order of removal. GLOVE COMPARTMENT REMOVAL/INSTALLATION 1.
Page 137 INNER GARNISH DASHBOARD GARNISH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the instrument cluster.(See INSTRUMENT CLUSTER REMOVAL/INSTALLATION .) 3. Remove the screws. 4. Pull the dashboard garnish outward, and detach clips A. 5. Remove the dashboard garnish. 6. Install in the reverse order of removal. RX-8 Body Page 137...
Page 138 INTERIOR TRIM LOWER PANEL REMOVAL/INSTALLATION 1. Pull the upper part of the lower panel, and detach clips A. 2. Detach clips B from the dashboard and remove the lower panel. 3. Install in the reverse order of removal. SIDE PANEL REMOVAL/INSTALLATION 1.
Page 139 VENTILATOR GRILLE REMOVAL/INSTALLATION Driver's Side 1. Disconnect the negative battery cable. 2. Remove the instrument cluster.(See INSTRUMENT CLUSTER REMOVAL/INSTALLATION .) 3. Remove the dashboard garnish.(See DASHBOARD GARNISH REMOVAL/INSTALLATION .) 4. Pull the driver-side demister grille upward and detach clip A. 5.
Page 140 4. Pull the ventilator grille outward and detach clips A and B. 5. Detach tab C and remove the ventilator grille. 6. Install in the reverse order of removal. RX-8 Body Page 140...
Page 141 CONSOLE CONSOLE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Detach clips A and remove the upper panel. 3. Disassemble in the order indicated in the table. Screw A Ashtray panel(See Ashtray Panel Removal Note ) Cigarette lighter connector Ashtray illumination(See ASHTRAY ILLUMINATION BULB REMOVAL/INSTALLATION ) Storage compartment Hole cover Screw B...
Page 142 CONSOLE DISASSEMBLY/ASSEMBLY Front Console 1. Disassemble in the order indicated in the table. 1 Front console 2 Side wall 2. Assemble in the reverse order of disassembly. Rear Console 1. Disassemble in the order indicated in the table. 1 Rear console 2 Glove compartment lid 3 Console panel 4 Front console box...
Page 143 FRONT DOOR TRIM FRONT DOOR TRIM REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Using a small flathead screwdriver, open the cap and remove the screw, then remove the inner handle cover. 3. Remove the inner garnish.(See INNER GARNISH REMOVAL/INSTALLATION .) 4.
Page 144 8. Detach clips A from the front door using a fastener remover. 9. Pull the front door trim upward, then detach tabs B from the front door. 10. Remove the courtesy light.(See COURTESY LIGHT BULB REMOVAL/INSTALLATION .) 11. Remove the front door trim. 12.
Page 145 FRONT DOOR TRIM REAR DOOR LOWER TRIM REMOVAL/INSTALLATION 1. Remove the grip cover, then remove screws A. 2. Using a small flathead screwdriver, open the cap and remove screw B. 3. Remove the cover while rotating it to the front. 4.
Page 146 TRUNK TRIM TRUNK LID TRIM REMOVAL/INSTALLATION 1. While supporting at point A, pull the handle in the direction of the arrow and remove it. 2. Remove the fasteners, then remove the trunk lid trim. 3. Install in the reverse order of removal. TRUNK SIDE TRIM REMOVAL/INSTALLATION 1.
Page 147 2. Pull the trunk end trim upward, then detach clips A, locator pins B, and tabs C. 3. Remove the trunk end trim. 4. Install in the reverse order of removal. RX-8 Body Page 147...
Page 148 PILLAR TRIM A-PILLAR TRIM REMOVAL/INSTALLATION 1. Partially peel back the seaming welt. 2. Detach clips A using a fastener remover. 3. Pull the A-pillar trim and detach clip B (1). 4. Pull the A-pillar trim upward and remove clip B from the A-pillar trim (2). 5.
Page 149 FRONT SIDE TRIM FRONT SIDE TRIM REMOVAL/INSTALLATION 1. Remove the inner scuff plate.(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) 2. Partially peel back the seaming welt. 3. Pull the front side trim in the direction of the arrow and detach clips A and locator pin B. 4.
Page 150 REAR SIDE TRIM REAR PACKAGE TRIM REMOVAL/INSTALLATION 1. Remove the following parts: a. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) b. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) c. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) d. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) 2.
Page 151 PILLAR TRIM REAR PILLAR TRIM REMOVAL/INSTALLATION 1. Remove the rear seat.(See REAR SEAT REMOVAL/INSTALLATION .) 2. Remove the inner scuff plate.(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) 3. Remove the tire house trim.(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) 4. Remove the cap using a fastener remover.(Vehicles with curtain air bags) 5.
Page 152 SCUFF PLATE INNER SCUFF PLATE REMOVAL/INSTALLATION 1. Pull the inner scuff plate upward, detach clips A from the body, and then remove the inner scuff plate. 2. Install in the reverse order of removal. OUTER SCUFF PLATE REMOVAL/INSTALLATION 1. Pull the outer scuff plate upward, detach clips A, B, and locator pin C from the body, and then remove the outer scuff plate.
Page 153 REAR SIDE TRIM TIRE HOUSE TRIM REMOVAL/INSTALLATION 1. Remove the rear seat.(See REAR SEAT REMOVAL/INSTALLATION .) 2. Remove the inner scuff plate.(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) 3. Partially peel back the seaming welt. 4. Pull the tire house trim outward and detach clips A and locator pins B. 5.
Page 154 HEADLINER SUNVISOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the screws. 3. Disconnect the vanity mirror illumination connector. 4. Remove the sunvisor. 5. Press the center adapter tabs in the directions of the arrows using two tape-wrapped flathead screwdrivers and remove it.
Page 155 HEAD IMPACT PAD HEAD IMPACT PAD REMOVAL/INSTALLATION 1. Remove the following parts: a. Roof side trim(See ROOF SIDE TRIM REMOVAL/INSTALLATION .) b. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) c. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) d. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) e.
Page 156 b. Sunroof seaming welt (vehicles with sunroof) c. A-pillar trim(See A-PILLAR TRIM REMOVAL/INSTALLATION .) d. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) e. Inner scuff plate(See INNER SCUFF PLATE REMOVAL/INSTALLATION .) f. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) g. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) h.
Page 157 5. Take the floor covering out from the opened door. 6. Install in the reverse order of removal. TRUNK TRIM TRUNK MAT REMOVAL/INSTALLATION 1. Remove the trunk end trim.(See TRUNK END TRIM REMOVAL/INSTALLATION .) 2. Remove the trunk side trim.(See TRUNK SIDE TRIM REMOVAL/INSTALLATION .) 3.
Page 158 SEATS SEATS LOCATION INDEX Front seat (See FRONT SEAT REMOVAL/INSTALLATION .) (See FRONT SEAT DISASSEMBLY/ASSEMBLY .) Rear seat (See REAR SEAT REMOVAL/INSTALLATION .) (See REAR SEAT DISASSEMBLY/ASSEMBLY .) Recliner motor (See RECLINER MOTOR INSPECTION .) Power seat switch (See POWER SEAT SWITCH INSPECTION .) Front tilt motor (See FRONT TILT MOTOR INSPECTION .) Rear tilt motor...
Page 159 (See LUMBAR SUPPORT MOTOR INSPECTION .) FRONT SEAT FRONT SEAT REMOVAL/INSTALLATION WARNING: Handling the front seat (with a side air bag) improperly can accidentally deploy the side air bag, which • may seriously injure you. Read the service warnings before handling the front seat (with a side air bag).(See SERVICE WARNINGS .) 1.
Page 160 4. Remove the covers. 5. Remove the bolts, then remove the front seat. 6. Install in the reverse order of removal. FRONT SEAT DISASSEMBLY/ASSEMBLY WARNING: Handling the front seat (with a side air bag) improperly can accidentally deploy the side air bag, which •...
Page 161 Manual Seat (LH) Recliner lever Outer lift lever Inner lift lever Side cover Reverse cover Front buckle Cover Seat back trim Seat back pad 10 Seat back frame 11 Side air bag cover 12 Seat cushion trim 13 Seat cushion pad 14 Seat cushion frame 15 Slide adjuster RX-8 Body...
Page 162 Power Seat Slider switch knob Recliner switch knob Lumbar support switch knob Side cover Reverse cover Front cover Power seat switch Front buckle Cover 10 Seat back cover 11 Seat back trim 12 Seat warmer unit 13 Seat back pad 14 Seat back frame 15 Side air bag cover 16 Lumbar support motor...
Page 163 17 Seat back hardboard 18 Seat cushion trim 19 Seat warmer unit 20 Seat cushion pad 21 Seat cushion frame 22 Slide adjuster Notes: RX-8 Body Page 163...
Page 164 Manual Seat (RH) Recliner lever Side cover Reverse cover Front buckle Cover Seat back trim Seat back pad Seat back frame Side air bag cover 10 Seat cushion trim 11 Seat cushion pad 12 Seat cushion frame 13 Slide adjuster RX-8 Body Page 164...
Page 165 POWER SEAT FRONT TILT MOTOR INSPECTION 1. Disconnect the front tilt motor connector. 2. Connect battery positive voltage to front tilt motor terminal A or B, then verify that the front tilt motor operate as shown in the table. If the front tilt motor does not operate as indicated in the table, replace the front tilt motor. •...
Page 166 SLIDE MOTOR INSPECTION 1. Disconnect the slide motor connector. 2. Connect battery positive voltage to slide motor terminal A or B, then verify that the slide motor operate as shown in the table. If the slide motor does not operate as indicated in the table, replace the slide motor. •...
Page 167 LUMBAR SUPPORT MOTOR INSPECTION 1. Disconnect the lumbar support motor connector. 2. Connect battery positive voltage to lumbar support motor terminal A or B, then verify that the lumbar support motor operate as shown in the table. If the lumbar support motor does not operate as indicated in the table, replace the lumbar support •...
Page 168 Lumbar Support Switch 1. Disconnect the lumbar support switch connector. 2. Verify that the continuity between the lumbar support switch terminals is as indicated in the table. If not as indicated in the table, replace the lumbar support switch. • RX-8 Body Page 168...
Page 169 Notes: RX-8 Body Page 169...
Page 170 SEAT CUSHION WARMER SEAT WARMER SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the upper panel. (See CONSOLE REMOVAL/INSTALLATION .) 3. Disconnect the connector. 4. Squeeze the tabs of seat warmer switch and pull it outward to remove it. 5.
Page 171 4. Verify that the continuity between the seat warmer terminals is as indicated in the table. If not as indicated in the table, replace the seat warmer switch. • RX-8 Body Page 171...
Page 172 REAR SEAT REAR SEAT REMOVAL/INSTALLATION 1. Lift the point A in the direction of the arrow, then remove the rear seat cushion. 2. Remove the bolts, then remove the rear seat back. 3. Install in the reverse order of removal. RX-8 Body Page 172...
Page 173 REAR SEAT DISASSEMBLY/ASSEMBLY 1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly. 1 Seat cushion trim 2 Seat cushion pad 3 Seat cushion frame 4 Screw 5 Belt guide 6 Seat back trim 7 Seat back pad 8 Seat back frame RX-8 Body...
Page 174 LIGHTING SYSTEMS LIGHTING SYSTEMS LOCATION INDEX Trunk compartment light (See TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION .) Ignition key illumination (See IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION .) Front auto leveling sensor (See FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATION .) Door switch RX-8 Body Page 174...
Page 175 (See DOOR SWITCH REMOVAL/INSTALLATION .) (See DOOR SWITCH INSPECTION .) Courtesy light (See COURTESY LIGHT BULB REMOVAL/INSTALLATION .) Rear auto leveling sensor (See REAR AUTO LEVELING SENSOR REMOVAL/INSTALLATION .) Rear combination light (See REAR COMBINATION LIGHT REMOVAL/INSTALLATION .) License plate light (See LICENSE PLATE LIGHT REMOVAL/INSTALLATION .) High-mount brake light (See HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION .)
Page 176 Hazard warning switch (See HAZARD WARNING SWITCH INSPECTION .) Light switch (See LIGHT SWITCH REMOVAL/INSTALLATION .) (See LIGHT SWITCH INSPECTION .) (See FRONT FOG LIGHT SWITCH INSPECTION .) Flasher control module (See FLASHER CONTROL MODULE REMOVAL/INSTALLATION .) (See FLASHER CONTROL MODULE INSPECTION .) Headlight leveling switch (See HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION .) (See HEADLIGHT LEVELING SWITCH INSPECTION .)
Page 177 DRL control module (See DRL CONTROL MODULE REMOVAL/INSTALLATION .) (See DRL CONTROL MODULE INSPECTION .) DISCHARGE HEADLIGHT SERVICE WARNINGS DISCHARGE HEADLIGHT BULB SERVICE WARNINGS To prevent electrical shock when replacing the discharge headlight bulb, dry hands thoroughly, • and carry out work in an area out of rain. When the light switch is on, approx.
Page 178 DISCHARGE HEADLIGHT CONTROL MODULE SERVICE WARNINGS Because of the danger of electrical shock, when inspecting with a tester, do not inspect the • discharge headlight control module as a single unit or disassemble it. DISCHARGE HEADLIGHT CONTROL MODULE REUSE If the discharge headlight control module is dented or damaged in any way, replace the module •...
Page 179 TRUNK COMPARTMENT LIGHT TRUNK COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lens, then remove the trunk compartment light bulb. 3. Install in the reverse order of removal. TRUNK COMPARTMENT LIGHT SWITCH INSPECTION NOTE: The trunk compartment light switch is built into the trunk lock. •...
Page 180 If not as indicated in the table, replace the trunk lock. • IGNITION KEY ILLUMINATION IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 3. Remove the ignition key illumination bulb. 4.
Page 181 HEADLIGHT AUTO LEVELING SYSTEM FRONT AUTO LEVELING SENSOR REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Jack up the vehicle and remove the wheel and tire. 3. Disconnect the connector. 4. Remove the bolts and then remove the front auto leveling sensor. 5.
Page 182 3. Disconnect the connector. 4. Remove the bolts and nut, then remove the rear auto leveling sensor. 5. Install in the reverse order of removal. AUTO LEVELING CONTROL MODULE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the connector. 3.
Page 183 DOOR SWITCH DOOR SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the screw. 3. Disconnect the connector and remove the door switch. 4. Install in the reverse order of removal. DOOR SWITCH INSPECTION 1. Remove the door switch.(See DOOR SWITCH REMOVAL/INSTALLATION .) 2.
Page 184 COURTESY LIGHT COURTESY LIGHT BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lens, then remove the courtesy light bulb. 3. Install in the reverse order of removal. RX-8 Body Page 184...
Page 185 REAR COMBINATION LIGHT REAR COMBINATION LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the trunk end trim.(See TRUNK END TRIM REMOVAL/INSTALLATION .) 3. Remove the trunk side trim.(See TRUNK SIDE TRIM REMOVAL/INSTALLATION .) 4. Remove in the order indicated in the table. 1 Nut 2 Connector 3 Rear combination light...
Page 186 LICENSE PLATE LIGHT LICENSE PLATE LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lens, then remove the license plate light bulb. 3. Detach the license plate light from the rear bumper. 4. Remove the following parts: a. Trunk end trim(See TRUNK END TRIM REMOVAL/INSTALLATION .) b.
Page 187 HIGH-MOUNT BRAKE LIGHT HIGH-MOUNT BRAKE LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the trunk lid trim.(See TRUNK LID TRIM REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. 1 Connector 2 Socket 3 High-mount brake light bulb 4 Nut 5 High-mount brake light 4.
Page 188 DISCHARGE HEADLIGHT DISCHARGE HEADLIGHT CONTROL MODULE REMOVAL/INSTALLATION WARNING: Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the • discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE HEADLIGHT SERVICE WARNINGS .) 1. Disconnect the negative battery cable. 2.
Page 189 6. Disconnect the connector. 7. Remove screws B, then remove the discharge headlight control module. 8. Install in the reverse order of removal. DISCHARGE HEADLIGHT SYSTEM INSPECTION Discharge headlight inoperative WARNING: Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the •...
Page 190 INSPECT POWER SUPPLY CIRCUIT OF DISCHARGE HEADLIGHT CONTROL MODULE Disconnect the discharge headlight control • module connector. Turn the headlight switch to the HEADLIGHT • No Go to the next step. (LO) position. Measure the voltage at discharge headlight • control module connector (harness-side) terminal C.
Page 191 INSPECT WIRING HARNESS BETWEEN BATTERY AND DISCHARGE HEADLIGHT CONTROL MODULE Disconnect the negative battery cable. • Inspect for continuity between the following • terminals: Battery (positive terminal) and headlight relay (main fuse block terminal A) Headlight relay terminal 3A and HEAD LOW R 15 A fuse (RH) No Replace the related wiring harness.
Page 192 FRONT FOG LIGHT FRONT FOG LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the front side marker lights.(See FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION .) 3. Remove the front bumper.(See FRONT BUMPER REMOVAL/INSTALLATION .) 4. Disconnect the connector. 5. Remove the screws, then remove the front fog light. 6.
Page 193 2. Remove the front side marker lights.(See FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION .) 3. Remove the front bumper.(See FRONT BUMPER REMOVAL/INSTALLATION .) 4. Disconnect the connector. 5. Remove screws A and pull back the front fog light cover in the direction of the arrow. 6.
Page 194 2. Position the unloaded vehicle on a flat, level surface. 3. Seat one person in the driver's seat. 4. Position the vehicle straight ahead and perpendicular to a white screen. 5. Set the fog lights 3 m {9.8 ft} from the white screen. 6.
Page 195 FRONT FOG LIGHT BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Slightly bend back the mudguard. 3. Disconnect the connector and remove the front fog light bulb.(See Front Fog Light Bulb Removal Note CAUTION: A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is •...
Page 196 4. Install in the reverse order of removal. Front Fog Light Bulb Removal Note 1. Remove the front fog light bulb by turning it in the direction of the arrow. Notes: RX-8 Body Page 196...
Page 197 FRONT FOG LIGHT SWITCH FRONT FOG LIGHT SWITCH INSPECTION 1. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 2. Remove the ignition key illumination.(See IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION .) 3. Remove the light switch.(See LIGHT SWITCH REMOVAL/INSTALLATION .) 4. Verify that the continuity between the light switch terminals is as indicated in the table. If not as indicated in the table, replace the light switch.
Page 198 2. Remove the front side marker lights.(See FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION .) 3. Remove the front bumper.(See FRONT BUMPER REMOVAL/INSTALLATION .) 4. Remove in the order indicated in the table. 1 Bolt A 2 Bolt B 3 Bolt C 4 Cover 5 Fastener 6 Connector...
Page 199 HEADLIGHT HEADLIGHT AIMING 1. Adjust the tire pressure to the specification. 2. Position the unloaded vehicle on a flat, level surface. 3. Seat one person in the driver's seat. 4. Position the vehicle straight ahead and perpendicular to the white screen. 5.
Page 200 11. Turn the adjusting screws to adjust the headlight so that the elbow point is in the shaded area shown in the figure. HEADLIGHT BULB REMOVAL/INSTALLATION Low-beam Halogen type 1. Disconnect the negative battery cable. 2. Remove the fasteners, then slightly bend back the mudguard. 3.
Page 201 4. Remove the cover. 5. Remove the socket, then remove the headlight bulb. 6. Install in the reverse order of removal. Discharge type WARNING: Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the • discharge headlights, always refer to the discharge headlight service warnings. (See DISCHARGE HEADLIGHT SERVICE WARNINGS .) 1.
Page 202 5. Install in the reverse order of removal. High-beam 1. Disconnect the negative battery cable. 2. Remove the fasteners, then slightly bend back the mudguard. 3. Disconnect the connector. CAUTION: A halogen bulb generates extremely high heat when it is illuminated. If the surface of the bulb is •...
Page 203 FRONT TURN LIGHT FRONT TURN LIGHT BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the fasteners, then slightly bend back the mudguard. 3. Disconnect the connector. 4. Remove the socket, then remove the front turn light bulb. 5. Install in the reverse order of removal. RX-8 Body Page 203...
Page 204 FRONT SIDE MARKER LIGHT FRONT SIDE MARKER LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the screw. 3. Remove the front side marker light. 4. Detach the socket and remove the front side marker light bulb. 5. Install in the reverse order of removal. RX-8 Body Page 204...
Page 205 BACK-UP LIGHT SWITCH BACK-UP LIGHT SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the back-up light switch connector and remove the back-up light switch. 3. Install in the reverse order of removal. BACK-UP LIGHT SWITCH INSPECTION 1. Disconnect the back-up light switch connector. 2.
Page 206 HAZARD WARNING SWITCH HAZARD WARNING SWITCH INSPECTION 1. Remove the console.(See CONSOLE REMOVAL/INSTALLATION .) 2. Remove the lower panel.(See LOWER PANEL REMOVAL/INSTALLATION .) 3. Remove the center panel module.(See CENTER PANEL MODULE REMOVAL/INSTALLATION .) 4. Verify that the continuity between the hazard switch terminals is as indicated in the table. If not as indicated in the table, replace the center panel.
Page 207 LIGHT SWITCH LIGHT SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 3. Remove the ignition key illumination.(See IGNITION KEY ILLUMINATION BULB REMOVAL/INSTALLATION .) 4. Disconnect the connector. 5. Remove the screws and then remove the light switch. 6.
Page 208 4. Verify that the continuity between the light switch terminals is as indicated in the table. Headlight Switch If not as indicated in the table, replace the light switch. • Turn Switch RX-8 Body Page 208...
Page 209 COMBINATION SWITCH COMBINATION SWITCH REMOVAL/INSTALLATION WARNING: For vehicles with DSC, if the negative battery cable or the steering angle sensor connector is • disconnected, the stored initial position of the steering angle sensor will be cleared and the DSC will not operate properly, making the vehicle unsafe to drive.
Page 210 4. Disconnect the steering angle sensor connector. (Vehicles with DSC) 5. Remove the screws and then remove the combination switch. 6. Install in the reverse order of removal. 7. Perform the steering angle sensor initialization procedure. (Vehicles with DSC)(See STEERING ANGLE SENSOR INITIALIZATION PROCEDURE ) RX-8 Body Page 210...
Page 211 COMBINATION SWITCH DISASSEMBLY/ASSEMBLY CAUTION: For vehicles with DSC: If the disc on the combination switch is deformed or has foreign material • adhering to it, performance of the steering angle sensor may be reduced, causing abnormal operation. When handling the combination switch, be careful not to deform the disc and make sure there is no foreign material on it.
Page 212 FLASHER CONTROL MODULE FLASHER CONTROL MODULE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the connector. 3. Remove the screw and then remove the flasher control module. 4. Install in the reverse order of removal. FLASHER CONTROL MODULE INSPECTION 1.
Page 213 4. Verify that continuity at terminal F is as indicated in the Terminal Voltage Table (Reference). If there is any malfunction, inspect the parts under "Inspection item(s)". • If the system does not work properly even though the parts or related wiring harnesses do not have any malfunction, replace the flasher control module.
Page 214 warning warning switch input switch Hazard warning • switch (See HAZARD Hazard warning switch is WARNING off. SWITCH INSPECTION .) Related wiring • harnesses Turn the Turn ignition switch switch to the ON (RH) is Turn switch • position. Turn (See LIGHT switch (RH) Turn switch...
Page 215 HEADLIGHT LEVELING SWITCH HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the headlight leveling switch. (See Headlight Leveling Switch Removal Note .) 3. Disconnect the connector. 4. Install in the reverse order of removal. Headlight Leveling Switch Removal Note 1.
Page 216 HEADLIGHT LEVELING SWITCH INSPECTION 1. Remove the headlight leveling switch.(See HEADLIGHT LEVELING SWITCH REMOVAL/INSTALLATION .) 2. Verify that continuity between the headlight leveling switch terminals is as indicated in the table. If not as indicated in the table, replace the headlight leveling switch. •...
Page 217 PANEL LIGHT CONTROL SWITCH PANEL LIGHT CONTROL SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the panel light control switch.(See Panel Light Control Switch Removal Note .) 3. Disconnect the connector. 4. Install in the reverse order of removal. Panel Light Control Switch Removal Note 1.
Page 218 4. Disconnect the panel light control switch connector. 5. Verify that continuity at terminal D is as indicated in the Terminal Voltage Table (Reference). If there is any malfunction, inspect the parts under "Inspection item(s)". • If the system does not work properly even though the parts or related wiring harnesses do not have any malfunction, replace the panel light control switch.
Page 219 ground. • Related wiring • harnesses Turn the ignition switch to the ON position. Ignition • switch (See IGNITION Ignition switch SWITCH Turn the ignition switch to 1.0 or less INSPECTION the ACC or LOCK position. Related wiring • harnesses Dimmer cancel switch is on.
Page 220 6. Verify that the wave pattern is as shown in the figure. 7. Turn the panel light control switch to the darkest position and verify that the wave pattern is as shown in the figure. RX-8 Body Page 220...
Page 221 GLOVE COMPARTMENT LIGHT GLOVE COMPARTMENT LIGHT BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the socket, then remove the glove compartment light bulb. 3. Install in the reverse order of removal. RX-8 Body Page 221...
Page 222 VANITY MIRROR ILLUMINATION VANITY MIRROR ILLUMINATION BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lens.(See Lens Removal Note .) 3. Remove the vanity mirror illumination bulb. 4. Install in the reverse order of removal. Lens Removal Note 1.
Page 223 INTERIOR LIGHT MAP LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the screws. 3. Remove the map light.(See Map Light Removal Note .) 4. Disconnect the connector. 5. Remove the socket, then remove the map light bulb. 6. Install in the reverse order of removal. Map Light Removal Note 1.
Page 224 MAP LIGHT INSPECTION 1. Remove the map light.(See MAP LIGHT REMOVAL/INSTALLATION .) 2. Verify that the continuity between the map light terminals is as indicated in the table. If not as indicated in the table, replace the map light. • RX-8 Body Page 224...
Page 225 INTERIOR LIGHT INTERIOR LIGHT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lens.(See Lens Removal Note .) 3. Remove the interior light bulb. 4. Remove the interior light.(See Interior Light Removal Note .) 5. Disconnect the connector. 6. Install in the reverse order of removal. Interior Light Removal Note 1.
Page 226 Lens Removal Note 1. Insert a tape-wrapped flathead screwdriver into the service hole and pry with the screwdriver in the direction shown by the arrow to remove the lens. INTERIOR LIGHT INSPECTION 1. Remove the interior light.(See INTERIOR LIGHT REMOVAL/INSTALLATION .) 2.
Page 227 If not as indicated in the table, replace the interior light. • Notes: RX-8 Body Page 227...
Page 228 ASHTRAY ILLUMINATION BULB ASHTRAY ILLUMINATION BULB REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the ashtray panel.(See CONSOLE REMOVAL/INSTALLATION .) 3. Remove the socket, then remove the ashtray illumination bulb. 4. Install in the reverse order of removal. RX-8 Body Page 228...
Page 229 DRL CONTROL MODULE DRL CONTROL MODULE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Disconnect the connectors. 3. Remove the screw and then remove the DRL control module. 4. Install in the reverse order of removal. RX-8 Body Page 229...
Page 230 DRL SYSTEM WIRING DIAGRAM RX-8 Body Page 230...
Page 231 DRL CONTROL MODULE INSPECTION 1. Connect the connector to the DRL control module. 2. Connect the negative battery cable. 3. Measure the voltage at the DRL control module using voltmeter. When inspecting terminal 1B, 1D or 2D for continuity, disconnect the DRL control module •...
Page 232 Terminal Voltage Table (Reference) Connected Voltage Terminal Signal name Test condition Inspection item(s) (V)/Continuity ROOM 30 A • ROOM 30 Power supply Under any condition fuse A fuse Related wiring • harness Parking brake lever pulled: Check for continuity to Continuity ground.
Page 233 Turn the ignition switch to the ON position. Ignition switch • (See IGNITION Ignition SWITCH switch Turn the ignition switch to INSPECTION 1.0 or less the LOCK position. Related wiring • harness Dimmer 1.0 or less switch at HI Light switch •...
Page 234 Front fog light switch 1.0 or less FOG 15 A is on. • fuse Front fog light • Light switch relay at 2nd Front fog light Front fog position and relay operation light relay (See RELAY Front fog dimmer INSPECTION light switch switch at LO is off.
Page 235 operation (high- at 2nd beam) position Headlight • Dimmer (LH) switch at HI Related wiring • harness Headlight 15 • DRL 15 A Power supply Under any condition A fuse fuse Related wiring • harness Power Power window • Power supply window 30 Under any condition 30 A fuse...
Page 236 ENTERTAINMENT AUDIO ENTERTAINMENT LOCATION INDEX Audio System Audio unit (See CENTER PANEL MODULE REMOVAL/INSTALLATION ) (See CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY ) (See AUDIO UNIT DISASSEMBLY/ASSEMBLY ) Front door speaker (See FRONT DOOR SPEAKER REMOVAL/INSTALLATION ) (See FRONT DOOR SPEAKER INSPECTION ) Rear speaker (See REAR SPEAKER REMOVAL/INSTALLATION ) (See REAR SPEAKER INSPECTION )
Page 237 (See FRONT TWEETER INSPECTION ) Rear tweeter (See REAR TWEETER REMOVAL/INSTALLATION ) (See REAR TWEETER INSPECTION ) Glass antenna (See GLASS ANTENNA INSPECTION ) (See ANTENNA FEEDER LOCATION ) (See AM/FM ANTENNA FEEDER NO.1 INSPECTION ) (See AM/FM ANTENNA FEEDER NO.2 INSPECTION ) Noise filter (See NOISE FILTER REMOVAL/INSTALLATION ) (See NOISE FILTER INSPECTION )
Page 238 Car-navigation System LCD unit (See LCD UNIT REMOVAL/INSTALLATION ) Front tweeter (See FRONT TWEETER REMOVAL/INSTALLATION ) (See FRONT TWEETER INSPECTION ) Front door speaker (See FRONT DOOR SPEAKER REMOVAL/INSTALLATION ) (See FRONT DOOR SPEAKER INSPECTION ) Audio amplifier (See AUDIO AMPLIFIER REMOVAL/INSTALLATION ) Audio unit (See CENTER PANEL MODULE REMOVAL/INSTALLATION ) (See CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY )
Page 239 (See CAR-NAVIGATION CONTROL SWITCH REMOVAL/INSTALLATION ) (See CAR-NAVIGATION CONTROL SWITCH INSPECTION ) Notes: RX-8 Body Page 239...
Page 240 AUDIO UNIT CENTER PANEL MODULE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lower panel.(See LOWER PANEL REMOVAL/INSTALLATION .) 3. Remove the console.(See CONSOLE REMOVAL/INSTALLATION .) 4. Remove in the order indicated in the table. 1 Screw 2 Bolt Center panel module (See Center Panel Module Removal Note .) 4 Connector...
Page 241 CENTER PANEL MODULE DISASSEMBLY/ASSEMBLY CAUTION: Before disassembling the center panel module, spread a cloth on the floor to put the disassembled parts • on. This protects the surface of the panel from scratches or dirt. 1. Disassemble in the order indicated in the table. 1 Screw A 2 Audio unit 3 Cover (upper module)
Page 242 AUDIO UNIT AUDIO UNIT DISASSEMBLY/ASSEMBLY 1. Disassemble in the order indicated in the table. 1 Screw 2 Cover (vehicles without the upper module) 3 Upper module 4 Screw 5 Lower module 6 Base unit 2. Assemble in the reverse order of disassembly. RX-8 Body Page 242...
Page 243 CAR-NAVIGATION UNIT CAR-NAVIGATION UNIT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the console.(See CONSOLE REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. 1 Connector 2 Bolt 3 Car-navigation unit 4. Install in the reverse order of removal. CAR-NAVIGATION SYSTEM DIAGNOSIS SCREEN INFORMATION 1.
Page 244 LCD UNIT LCD UNIT REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Lower panel(See LOWER PANEL REMOVAL/INSTALLATION .) b. Console(See CONSOLE REMOVAL/INSTALLATION .) c. Center panel module(See CENTER PANEL MODULE REMOVAL/INSTALLATION .) d. Center ventilator grille(See VENTILATOR GRILLE REMOVAL/INSTALLATION .) 3.
Page 245 AUDIO AMPLIFIER AUDIO AMPLIFIER REMOVAL/INSTALLATION Main Amplifier 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Console(See CONSOLE REMOVAL/INSTALLATION .) b. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) c. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) d. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) e.
Page 246 1 Bolt 2 Front door speaker amplifier 5. Install in the reverse order of removal. Notes: RX-8 Body Page 246...
Page 247 SPEAKER FRONT DOOR SPEAKER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the front door trim.(See FRONT DOOR TRIM REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. 1 Screw Front door speaker (See Front Door Speaker Installation Note .) 3 Connector 4.
Page 248 CAUTION: If the speaker is installed with the wiring harness out of the groove, an open circuit in the wiring • harness could occur. FRONT DOOR SPEAKER INSPECTION 1. Verify the resistance between front door speaker terminals. If the resistance is not within the specification, replace the front door speaker. •...
Page 249 3 Rear door speaker 4. Install in the reverse order of removal. REAR SPEAKER INSPECTION 1. Verify the resistance between rear speaker terminals. If the resistance is not within the specification, replace the rear speaker. • Resistance Standard: 4 ohms BOSE: 2 ohms 2.
Page 250 If the continuity is as indicated in the table, replace the front tweeter. • 2. Connect a 1.5 V battery to the front tweeter and verify that noise is sound from the front tweeter. If no sound is output, replace the front tweeter. •...
Page 251 CENTER SPEAKER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Lower panel(See LOWER PANEL REMOVAL/INSTALLATION .) b. Console(See CONSOLE REMOVAL/INSTALLATION .) c. Center panel module(See CENTER PANEL MODULE REMOVAL/INSTALLATION .) d. Center ventilator grille(See VENTILATOR GRILLE REMOVAL/INSTALLATION .) e.
Page 252 1.8 ohms 2. Connect a 1.5 V battery to the center speaker and verify that sound is output from the center speaker. If no sound is output, replace the center speaker. • REAR TWEETER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2.
Page 253 RX-8 Body Page 253...
Page 254 NOISE FILTER NOISE FILTER REMOVAL/INSTALLATION Brake Light Noise Filter 1. Disconnect the negative battery cable. 2. Remove the lower panel.(See LOWER PANEL REMOVAL/INSTALLATION .) 3. Peel off the tape. 4. Disconnect the connector and remove the brake light noise filter. 5.
Page 255 4. Install in the reverse order of removal. NOISE FILTER INSPECTION Brake Light Noise Filter 1. Verify the resistance and continuity between the brake light noise filter terminals. If the resistance is not as indicated in the table, replace the brake light noise filter. •...
Page 256 CONDENSER CONDENSER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) b. Console(See CONSOLE REMOVAL/INSTALLATION .) c. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) d. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) e.
Page 257 MICROPHONE AUDIOPILOT MICROPHONE REMOVAL/INSTALLATION NOTE: "AudioPilot" is a registered trademark of Bose Corporation. • 1. Disconnect the negative battery cable. 2. Remove the lower panel.(See LOWER PANEL REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. 1 Connector 2 Screw 3 AUDIOPILOT microphone 4.
Page 258 ANTENNA GLASS ANTENNA INSPECTION AM/FM 1. Inspect the glass antenna for damage. 2. Verify the continuity between the glass antenna terminals. If there is any malfunction, repair the glass antenna.(See FILAMENT REPAIR .) • RX-8 Body Page 258...
Page 259 GPS ANTENNA GPS ANTENNA REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the following parts: a. Rear seat(See REAR SEAT REMOVAL/INSTALLATION .) b. Console(See CONSOLE REMOVAL/INSTALLATION .) c. Tire house trim(See TIRE HOUSE TRIM REMOVAL/INSTALLATION .) d. Rear pillar trim(See REAR PILLAR TRIM REMOVAL/INSTALLATION .) e.
Page 260 ANTENNA FEEDER ANTENNA FEEDER LOCATION 1 AM/FM antenna feeder No.1 2 AM/FM antenna feeder No.2 3 GPS antenna feeder AM/FM ANTENNA FEEDER NO.1 INSPECTION 1. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the AM/FM antenna feeder No.1. •...
Page 261 If not as indicated in the table, replace the AM/FM antenna feeder No.2. • GPS ANTENNA FEEDER INSPECTION 1. Verify that the continuity is as indicated in the table. If not as indicated in the table, replace the GPS antenna feeder. •...
Page 262 AUDIO CONTROL SWITCH AUDIO CONTROL SWITCH REMOVAL/INSTALLATION NOTE: For vehicles with the cruise control system, the audio control switch harness and the cruise control • switch harness are united, therefore they cannot be separated. 1. Disconnect the negative battery cable. 2.
Page 263 AUDIO CONTROL SWITCH INSPECTION 1. Disconnect the negative battery cable. 2. Remove the driver-side air bag module.(See DRIVER-SIDE AIR BAG MODULE REMOVAL/INSTALLATION .) 3. Disconnect the audio control switch connector. 4. Verify the resistance and continuity between the audio control switch terminals. If the resistance and continuity are not as indicated in the tables, replace the audio control light •...
Page 264 CAR-NAVIGATION CONTROL SWITCH CAR-NAVIGATION CONTROL SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the upper panel. (See CONSOLE REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. Car-navigation control switch (See Car-Navigation Control Switch Removal Note .) 2 Connector 4.
Page 265 If there is any malfunction in the wiring harnesses, repair or replace the applicable wiring • harness. If the wiring harnesses are normal, replace the car-navigation control switch. • RX-8 Body Page 265...
Page 266 CIGAR LIGHTER CIGARETTE LIGHTER REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the ashtray. 3. Remove in the order indicated in the table. 1 Cigarette lighter plug 2 Socket(See Socket Removal Note .) Ring (See Ring Removal Note .) 4.
Page 267 3. From the rear of the ashtray, insert a tape-wrapped flathead screwdriver between the socket and the ring as shown in the figure. 4. While lifting the ring projection with the flathead screwdriver, push out and remove the socket. Ring Removal Note 1.
Page 268 Accessory socket (See Accessory Socket Removal Note .) (See Cap Removal Note .) 4. Install in the reverse order of removal. Accessory Socket Removal Note 1. While pressing a tape-wrapped flathead screwdriver against the cap projection, pull the accessory socket outward.
Page 269 If the continuity cannot be verified, replace the accessory socket. • RX-8 Body Page 269...
Page 270 SYMPTOM TROUBLESHOOTING [AUDIO] AUDIO FOREWORD Refer to section 00 and thoroughly read and understand the basic flow of troubleshooting in order to • properly perform the procedures. For the steps that have an asterisk (*), inspect the connector/terminal connection for continuity and •...
Page 271 Diagnostic procedure STEP INSPECTION ACTION Yes Go to next step. Make ALC function operate, then go to Step Is ALC function operating? • Yes Go to applicable DTC inspection. Inspect DTC of PCM. • Is DTC P0500 (VSS circuit malfunction) •...
Page 272 SYMPTOM TROUBLESHOOTING [CAR-NAVIGATION SYSTEM] CAR-NAVIGATION SYSTEM CAR-NAVIGATION SYSTEM Troubleshooting Index Use the chart below verify the trouble in order to diagnose the appropriate area. • No. Malfunction symptom While vehicle is in reverse, vehicle locator mark goes forward. In navigation mode, vehicle locator mark skips. Even when headlight switch is turned on, daytime screen does not change to night time screen.
Page 273 Diagnostic procedure STEP INSPECTION ACTION Yes Go to next step. While the vehicle is in reverse, are • No Repair back-up light circuit, then go to next step. back-up lights illuminated? Replace car-navigation unit (available at Clarion service center) or get it repaired at Panasonic Service center, then go to next step.
Page 274 NO.2 IN NAVIGATION MODE, VEHICLE LOCATOR MARK SKIPS. In navigation mode, vehicle locator mark skips. TROUBLESHOOTING HINTS Malfunction in vehicle speed signal line of car-navigation unit. • Car-navigation unit malfunction ABS HU/CM malfunction (with ABS) DSC HU/CM malfunction (with DSC) Malfunction in wiring harness between car-navigation unit and instrument cluster RX-8 Body Page 274...
Page 275 Diagnostic procedure STEP INSPECTION ACTION Replace car-navigation unit (available at Clarion service center) or get it repaired at Disconnect car-navigation unit connector (16-pin). • Jack up vehicle and run engine at low speed. Panasonic service center, then go • Measure voltage at the following terminal of car- to Step 4.
Page 276 NO.3 EVEN WHEN HEADLIGHT SWITCH IS TURNED ON, DAYTIME SCREEN DOES NOT CHANGE TO NIGHT TIME SCREEN. (FRONT AND REAR COMBINATION LIGHTS OPERATE NORMALLY.) Even when headlight switch is turned on, daytime screen does not change to night time screen. (Front and rear combination lights operate normally.) TROUBLESHOOTING HINTS Malfunction in TNS (+) signal line of LCD unit...
Page 277 ON-BOARD DIAGNOSTIC [AUDIO] AUDIO STARTING PROCEDURE FOR ON-BOARD DIAGNOSTIC TEST MODE NOTE: All DTCs displayed in the on-board diagnostic test mode should be entered in the Audio Repair Order • Form. 1. Turn the ignition switch to the ACC or ON position. 2.
Page 278 SUPPLIER IDENTIFICATION PROCEDURE NOTE: The supplier can vary with the module.When asking the supplier (service center) for repair or • replacement, identify the supplier and fill in the Audio Repair Order Form using the following procedures. Identification Using the Label or Inscribed Lettering 1.
Page 279 CD player system MP3 operation Supplier code Supplier name FMS audio Panasonic CLARION MEMORY CLEARING PROCEDURE 1. Start the on-board diagnostic test mode. 2. While pressing the POWER button, simultaneously press the AUDIO CONT button for 2 s or more . 1 AUDIO CONT button 2 POWER button CAUTION:...
Page 280 DTC TABLE [AUDIO SYSTEM] Screen display Error message System malfunction location (When starting on-board diagnostic test (When error is function) found) 09: Er22  Base unit (peripheral circuit for tuner) 09: Er20  Power supply circuit to base unit 00: Er10 ...
Page 281 DTC 09:ER22 DTC 09:Er22 Base unit (peripheral circuit for tuner) DETECTION CONDITION Base unit detects malfunction in inner circuit (related to tuner). • POSSIBLE CAUSE Base unit malfunction • Diagnostic procedure INSPECTION ACTION Clear the DTC and operate the radio for Replace the base unit.
Page 282 DTC 09:ER20 DTC 09:Er20 Power supply circuit of base unit DETECTION Voltage detected at base unit terminals 1B and 1R is less than 8.5 V , or • CONDITION more than 16 V (must not be 16V) . POSSIBLE CAUSE Weak battery •...
Page 283 Measure the voltage between fuse block Inspect fuses, ACC relay and related wiring harnesses terminals 1B and 2F. between the battery and fuse block. Is the voltage between 8.5    16 V ? If there is any malfunction, repair or replace the •...
Page 284 DTC 00:ER10 DTC 00:Er10 Cassette deckbase unit communication line DETECTION CONDITION Base unit detects communication error with cassette deck. • Malfunction of connectors between base unit and cassette deck • POSSIBLE CAUSE Cassette deck malfunction • Base unit malfunction • Diagnostic procedure STEP INSPECTION ACTION...
Page 285 DTC 03:ER10 DTC 03:Er10 CD playerbase unit communication line DETECTION CONDITION Base unit detects communication error with CD player. • Malfunction of connectors between base unit and CD player • POSSIBLE CAUSE CD player malfunction • Base unit malfunction • Diagnostic procedure STEP INSPECTION ACTION...
Page 286 DTC 06:ER10 DTC 06:Er10 CD changer (upper module)base unit communication line DETECTION Base unit detects communication error with CD changer (upper module). CONDITION • Malfunction of connectors between base unit and CD changer (upper • POSSIBLE CAUSE module) CD changer (upper module) malfunction •...
Page 287 DTC 07:ER10 DTC 07:Er10 MD playerbase unit communication line DETECTION CONDITION Base unit detects communication error with MD player. • Malfunction of connectors between base unit and MD player • POSSIBLE CAUSE MD player malfunction • Base unit malfunction • Diagnostic procedure STEP INSPECTION ACTION...
Page 288 DTC 03:ER01 DTC 03:Er01 CD player DETECTION CONDITION CD player cannot implement insert and eject commands. • POSSIBLE CAUSE Defective CD (broken or foreign material stuck/attached) • CD player malfunction • STEP INSPECTION ACTION Verify the condition of the CD when Yes Go to the next step.
Page 289 DTC 03:ER02 DTC 03:Er02 CD player NOTE: DETECTION When error occurs, error message "CHECK CD" is displayed in the • CONDITION LCD. Cannot play CD normally or change tracks. • POSSIBLE CAUSE Defective CD (scratches or dirt) • CD player malfunction •...
Page 290 DTC 03:ER07 DTC 03:Er07 CD player NOTE: DETECTION When error occurs, error message "CHECK CD" is displayed in the • CONDITION LCD. Base unit detects CD reading error. • POSSIBLE CAUSE Defective CD (scratches or dirt) • CD player malfunction •...
Page 291 DTC 00:ER01 DTC 00:Er01 Cassette deck DETECTION CONDITION Cassette deck cannot implement insert and eject commands. • Defective cassette tape (deformation, broken, or foreign material • POSSIBLE CAUSE stuck/attached) Cassette deck malfunction • Diagnostic procedure STEP INSPECTION ACTION Yes Go to the next step. Can cassette tape be ejected? No Replace the cassette deck.
Page 292 DTC 00:ER03 DTC 00:Er03 Cassette deck DETECTION CONDITION Base unit detects that reel built into cassette deck does not operate. • Defective cassette tape (tape slack, pinched tape in internal cassette • POSSIBLE CAUSE deck) Cassette deck malfunction • Diagnostic procedure STEP INSPECTION ACTION Verify condition of the...
Page 293 DTC 00:ER04 DTC 00:Er04 Cassette tape NOTE: DETECTION When error occurs, error message "CHECK TAPE" is displayed in the • CONDITION LCD. Cassette tape is worn out. • POSSIBLE CAUSE Tape wear • Cassette deck malfunction • Diagnostic procedure STEP INSPECTION ACTION Verify condition of the cassette tape Yes Go to the next step.
Page 294 DTC 06:ER01 DTC 06:Er01 CD changer (upper module) DETECTION CD changer (upper module) cannot implement insert, eject, and disc • CONDITION change commands. POSSIBLE CAUSE Defective CD (broken or foreign material stuck/attached) • CD changer (upper module) malfunction • Diagnostic procedure STEP INSPECTION ACTION Yes Go to the next step.
Page 295 DTC 06:ER02 DTC 06:Er02 CD changer (upper module) NOTE: DETECTION When error occurs, error message "CHECK CD" is displayed in the • CONDITION LCD. Cannot play CD normally or change tracks. • POSSIBLE CAUSE Defective CD (scratches or dirt) • CD changer (upper module) malfunction •...
Page 296 DTC 06:ER07 DTC 06:Er07 CD changer (upper module) NOTE: DETECTION When error occurs, error message "CHECK CD" is displayed in the • CONDITION LCD. Base unit detects CD reading error. • POSSIBLE CAUSE Defective CD (scratches or dirt) • CD changer (upper module) malfunction •...
Page 297 DTC 07:ER01 DTC 07:Er01 MD player DETECTION CONDITION MD player cannot implement insert and eject commands. • POSSIBLE CAUSE Defective MD (broken or foreign material stuck/attached) • MD player malfunction • Diagnostic procedure STEP INSPECTION ACTION Yes Go to the next step. Can MD be ejected? No Replace the MD player.
Page 298 DTC 07:ER02 DTC 07:Er02 MD player NOTE: DETECTION When error occurs, error message "CHECK MD" is displayed in the • CONDITION LCD. Cannot play MD normally or change tracks. • POSSIBLE CAUSE Defective MD (scratches or dirt) • MD player malfunction •...
Page 299 DTC 07:ER07 DTC 07:Er07 MD player NOTE: DETECTION When error occurs, error message "CHECK MD" is displayed in the • CONDITION LCD. Base unit detects MD reading error. • POSSIBLE CAUSE Defective MD (scratches or dirt) • MD player malfunction •...
Page 300 DTC 07:ER08 DTC 07:Er08 DETECTION CONDITION Blank unrecorded MD is inserted. • POSSIBLE CAUSE Blank unrecorded MD • Diagnostic procedure ACTION Insert a recorded MD into the MD player. • Inform customer that a blank MD had been inserted into the MD player. •...
Page 301 DTC 10:ER01 DTC 10:Er01 CD player system MP3 operation DETECTION CONDITION CD player cannot implement insert and eject commands. • POSSIBLE CAUSE Defective CD (broken or foreign material stuck/attached) • CD player system MP3 operation malfunction • Diagnostic procedure STEP INSPECTION ACTION Verify the condition of the CD Yes Go to the next step.
Page 302 DTC 10:ER02 DTC 10:Er02 CD player system MP3 operation NOTE: DETECTION When error occurs, error message "CHECK CD" is displayed in the • CONDITION LCD. Cannot play CD normally or change tracks. • POSSIBLE CAUSE Defective CD (scratches or dirt) •...
Page 303 DIAGNOSTIC ASSIST FUNCTION Structural View BUTTONS SET button CLOCK button FM1/2 button AM button POWER/VOLUME button CD button TAPE/MD button DISP button AMB button 10 LOAD button 11 SEEK button 12 AUTO-M button 13 EJECT button 14 SCAN button 15 AUDIO CONT button 16 Preset 1 button 17 Preset 2 button 18 Preset 3 button...
Page 304 LCD Inspection 1. With the audio power on, press the POWER button and simultaneously press the SEEK button (upper) for approx. 1 s . 2. Inspect according to the following table: INSPECTION DISPLAY ACTION The characters displayed on the LCD are not The LCD is normal.
Page 305 3. Turn the audio off or the ignition switch to the LOCK position to stop the diagnostic assist function. Speaker Inspection 1. With the audio power on, press the POWER button and simultaneously press the AUTO-M button for approx. 1 s . 2.
Page 306 Even if the system is normal, radio reception may be difficult depending on where the system is • inspected (indoors/outdoors, or conditions at the location).Before inspecting the system, verify that radio reception is adequate. When inspecting, select a frequency band (radio station) with the best reception. •...
Page 307 SECURITY UNIT KEYLESS CONTROL MODULE REMOVAL/INSTALLATION 1. When replacing the keyless control module, perform the following procedure: KEYLESS CONTROL MODULE CONFIGURATION (See KEYLESS CONTROL MODULE • CONFIGURATION .) 2. Disconnect the negative battery cable. 3. Remove the front side trim. (See FRONT SIDE TRIM REMOVAL/INSTALLATION .) 4.
Page 308 If the voltage is not as specified in the Terminal Voltage Table (Reference), inspect the parts • under "Inspection item(s)". 2. If the system does not work properly even though the parts or related wiring harnesses do not have any malfunction, perform symptom troubleshooting.
Page 309 Courtesy MAP LIGHT • light INSPECTION .) Interior light • (See INTERIOR LIGHT INSPECTION .) Courtesy light • Door switch (See • DOOR SWITCH INSPECTION .) Rear door upper • latch (See REAR DOOR UPPER All doors are closed. B+ LATCH SWITCH INSPECTION .)
Page 310 ground. While passenger- side lock actuator is unlocking. Passenger-side • 1.0 or less→ (Transmitter door lock B+→ 1.0 or less UNLOCK button is actuator (See Passenger-side pressed twice within FRONT DOOR Unlock output door lock 5 s. ) LOCK actuator ACTUATOR INSPECTION .) D.LOCK 15 A...
Page 311 Trunk lid opener • relay (See RELAY INSPECTION .) Trunk lid opener • cancel switch Other (See TRUNK LID OPENER CANCEL SWITCH INSPECTION .) Inspect related • harness. Key is in steering lock. (key reminder switch on) Key reminder • switch (See KEY Key reminder Key reminder...
Page 312 Trunk key • cylinder switch (See TRUNK CYLINDER Other SWITCH INSPECTION .) Inspect related • harness Transmitter LOCK B+→ 1.0 or button is pressed. less→ B+ Flasher control • B+→ 1.0 or Transmitter module (See UNLOCK button is less→ B+→ 1.0 FLASHER Flasher control pressed.
Page 313 Instrument • cluster (See INSTRUMENT CLUSTER INSPECTION .) Door switch (See • DOOR SWITCH INSPECTION .) Rear door upper • latch (See REAR All doors are closed. DOOR UPPER LATCH (Door switch off) SWITCH INSPECTION .) Rear door lower • latch (See REAR DOOR LOWER LATCH...
Page 314 (Driver-side link switch (See door lock-link Driver-side door is FRONT DOOR LOCK 1.0 or less switch) unlocked. ACTUATOR INSPECTION .) Driver-side door key cylinder is Approx. 2.5 locked. Driver-door key • cylinder switch Driver-side door Lock/unlock Driver-side door (See FRONT key cylinder is 1.0 or less input (Driver-...
Page 315 Door lock switch is Approx. 2.5 locked. Door lock switch • Door lock switch is Lock/unlock 1.0 or less (See DOOR unlocked. input (Door Door lock switch LOCK SWITCH lock switch) INSPECTION . Inspect related • Other harness. Under any condition: Inspect Continuity HS-CAN+...
Page 316 KEYLESS CONTROL MODULE CONFIGURATION 1. Connect the WDS or equivalent to the DLC-2. 2. Select "Module programming" from the menu. 3. Select "Programmable Module Installation". 4. Select "RKE" from the menu and perform procedure according to the directions on the WDS or equivalent screen.
Page 317 NOTE: The screw which fixes the keyless receiver and bracket is for a body ground connection. Be sure • to secure the screw when installing. 6. Push the stopper in with a small screwdriver and remove the bracket. 7. Install in the reverse order of removal. KEYLESS RECEIVER INSPECTION 1.
Page 318 Keyless control • module (See KEYLESS CONTROL Key is in steering lock 1.0 or less MODULE (key reminder switch on). INSPECTION ) Inspect related • harness. Under any condition: Body Continuity Inspect for continuity to ground detected ground. RX-8 Body Page 318...
Page 319 SYMPTOM TROUBLESHOOTING [KEYLESS ENTRY SYSTEM] KEYLESS ENTRY SYSTEM KEYLESS ENTRY SYSTEM PRELIMINARY INSPECTION Perform the following preliminary inspection before troubleshooting. • STEP INSPECTION ACTION Perform troubleshooting according to after- market keyless entry system manual. Is an after-market system installed? • No Go to the next step.
Page 320 Disconnect the after-market electrical part connectors and attempt to lock/unlock the doors with the transmitter. If system operates: Are any of the following after-market • The after-market electrical parts are • electrical parts on the vehicle? interfering with the keyless entry Cellular phone system.
Page 321 KEYLESS ENTRY SYSTEM ON-BOARD DIAGNOSIS NOTE: When the trunk lid opener cancel switch is at the ON position, the trunk lid does not unlock even when • the trunk lid button is pressed. Verify that the trunk lid opener cancel switch is at the OFF position when performing the on-board diagnostic test.
Page 322 SYMPTOM TROUBLESHOOTING CHART No. Troubleshooting item Description One or more on-board Malfunction in trunk lid opener system, horn system, hazard • diagnostic functions inoperative warning light system, or door lock linkage system All on-board diagnostic Malfunction in keyless control module power supply circuit, door •...
Page 323 NO.1 ONE OR MORE ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE When performing an asterisked (*) troubleshooting inspection, slightly shake the wiring harness and • connectors while performing the inspection to discover whether poor contact points are the cause of any intermittent malfunctions. If there is a problem, verify that the connectors, terminals and wiring harnesses are connected correctly and undamaged.
Page 324 Diagnostic procedure STEP INSPECTION ACTION INSPECT HORN AND HAZARD WARNING Yes Go to Step 11. LIGHT OPERATION DURING ON-BOARD DIAGNOSIS Do all of the following items work during on- • board diagnostic function operation? No Go to the next step. Hazard warning lights flash.
Page 325 INSPECT HORN OPERATION DURING ON- BOARD DIAGNOSIS No Go to the next step. Dose horn sound intermittently during on-board • diagnostic function operation? INSPECT HORN CIRCUIT Yes Go to the next step. Does horn sound when the horn switch on the •...
Page 326 INSPECT DOOR LOCK LINKAGE Yes Go to the next step. Operate the door lock knob and verify the door • locks and unlocks manually. No Inspect the door lock linkage. Does every door lock system work? • Reinspect the malfunction symptoms, then repeat from Step 1 if the malfunction recurs.
Page 327 NO.2 ALL ON-BOARD DIAGNOSTIC FUNCTIONS INOPERATIVE When performing an asterisked (*) troubleshooting inspection, slightly shake the wiring harness and • connectors while performing the inspection to discover whether poor contact points are the cause of any intermittent malfunctions. If there is a problem, verify that the connectors, terminals and wiring harnesses are connected correctly and undamaged.
Page 328 Diagnostic procedure STEP INSPECTION ACTION Yes Go to the next step. INSPECT KEYLESS CONTROL MODULE POWER Inspect for a short to ground in SUPPLY FUSES circuit of blown fuse. Repair or replace if necessary. Are the keyless control module power supply fuses •...
Page 329 INSPECT IF MALFUNCTION IS IN WIRING HARNESS (NO CONTINUITY BETWEEN KEYLESS CONTROL MODULE AND GROUND) OR Repair the wiring harness between ELSEWHERE the keyless control module and ground, then go to Step 13. Is there continuity between keyless control module •...
Page 330 INSPECT IF MALFUNCTION IS IN WIRING HARNESS (NO CONTINUITY BETWEEN KEYLESS RECEIVER AND GROUND) OR ELSEWHERE Repair the wiring harness between the keyless receiver and ground, Is there continuity between keyless receiver connector then go to Step 13. • terminal 1E and ground? INSPECT IF MALFUNCTION IS IN WIRING Yes Go to the next step.
Page 331 NO.3 TRANSMITTER ID CODE CANNOT BE REPROGRAMMED Transmitter ID code cannot be reprogrammed Malfunction in transmitter battery, transmitter, keyless receive bracket, keyless • DESCRIPTION receive bracket ground screw, or keyless control module circuit. keyless receive circuit. POSSIBLE Malfunction in transmitter battery, transmitter, keyless receive bracket, keyless •...
Page 332 INSPECT KEYLESS RECEIVE BRACKET Install bracket securely, then go INSTALLATION back to Step 6 of KEYLESS ENTRY SYSTEM Is the keyless receive bracket installed securely? • PRELIMINARY inspection. INSPECT GROUND SCREW INSTALLATION Yes Go to the next step. BETWEEN KEYLESS RECEIVE AND KEYLESS RECEIVE BRACKET Install the screw securely, then go back to Step 6 of KEYLESS...
Page 333 INSPECT IF MALFUNCTION IS IN WIRING Yes Go to the next step. HARNESS (NO CONTINUITY BETWEEN KEYLESS RECEIVER AND KEYLESS CONTROL MODULE) OR ELSEWHERE Repair the wiring harness between Disconnect the keyless receiver connector and keyless • the keyless receiver and keyless control module.
Page 334 TRANSMITTER TRANSMITTER ID CODE CHANGE NOTE: When programming the ID code into a keyless control module, verify that other transmitters are not • being operated in the vicinity. After ID code programming, remove the key from the steering lock and verify that all doors lock/unlock •...
Page 335 TRANSMITTER BATTERY REPLACEMENT 1. Insert a small screwdriver into the slot and gently pry open the transmitter. 2. Press the portion of the battery indicated by A and remove the battery. 3. Install a new battery (CR2025) into the front portion of the holder with the positive pole (+) facing up. Press on the B portion of the battery to set the battery.
Page 336 TRANSMITTER BATTERY INSPECTION CAUTION: Since the battery voltage does not drop fully if the button is pushed for only 4 seconds or less, it can not • be properly examined to see whether it is good or bad. Always push the button for 5 seconds. NOTE: A correct measurement cannot be obtained if the battery temperature is low.
Page 337 5. Verify that the minimum voltage is the standard voltage or more for 10 seconds after starting measurement. If the voltage is under the standard voltage, replace the battery. • Standard voltage 2.7 V Notes: RX-8 Body Page 337...
Page 338 IMMOBILIZER SYSTEM COIL REMOVAL/INSTALLATION NOTE: The coil should not be removed unless it is being replaced. • 1. Disconnect the negative battery cable. 2. Remove the column cover. (See COLUMN COVER REMOVAL/INSTALLATION .) 3. Disconnect the coil connector. 4. Detach the steering lock tab from hole on the coil. 5.
Page 339 IMMOBILIZER SYSTEM COMPONENT REPLACEMENT/KEY ADDITION AND CLEARING Foreword When performing the following procedures, the immobilizer resetting using the WDS or equivalent must • also always be performed: "Keyless control module replacement", "PCM replacement", "Keyless control module and PCM joint replacement", "Key ID number clearing". The engine will not start unless all work is performed using the WDS or equivalent.
Page 340 before beginning the procedure do not have to be new keys. Any key that is capable of starting the engine before beginning the procedure can be used. Since the steering lock is replaced, keys • used before replacement become Replacing all keys. (When New keys (two or •...
Page 341 equivalent Unless keys are re-registered after • replacement, the engine cannot be started. Before beginning the procedure, New PCM • verify that the customer has turned in all New keyless • of the keys for the vehicle. control module Replacing the PCM and Unless two or more keys are registered •...
Page 342 NOTE: Within the following procedures, the term a "valid key" means a "key that can start the engine". • After adding/registering keys, clearing ID numbers or replacing any component part of the immobilizer • unit, verify that all keys can start the engine within 5 s . When verifying that the keys can start the engine, wait at least 5 s or more between inserting them.
Page 343 3. Verify that the security light illuminates for approx. 3 s and then goes out. 4. Using key 1, turn the ignition switch to the LOCK position within approx. 4 s after the security light goes out. 5. Remove key 1 6.
Page 344 NOTE: Although the security light flashes and DTC 15 is displayed, this does not indicate an improper • procedure. Continue to perform the procedure as indicated. 3. Connect the WDS or equivalent to the DLC-2. 4. Select "Body/Security/PATS function" from the screen menu of the WDS or equivalent. 5.
Page 345 No.3 Key Replacement Procedure (Clearing Previously Registered Key ID Numbers, Key Re- registration) Conditions Customer has two or more keys for registration after clearing the key ID numbers. • Procedure 1. Have two or more keys (key 1, key 2) ready for registration after the clearing the key ID numbers. 2.
Page 346 8. After Step 7, wait 10 s or more and turn the ignition switch to the LOCK position using key 1. 9. Using key 1, turn the ignition switch to the ON position. 10. After verifying that the security light illuminates for 3 s or more , turn the ignition switch to the LOCK position and remove key 1.
Page 347 to create an unauthorized spare key. This function is for use by rental car or other companies with vehicle fleets. Procedure 1. Using any key, turn the ignition switch to the ON position. (Either a valid or an unregistered key can be used.) NOTE: When using an unregistered key, although the security light flashes and DTC 15 is displayed,...
Page 348 7. After Step 6, wait 10 s or more and then turn the ignition switch to the LOCK position. No.5 Resetting Procedure for the Immobilizer System when Replacing the PCM or Keyless Control Module Conditions When only replacing the PCM: No conditions. •...
Page 349 4. Select "Body/Security/PATS function" from the screen menu of the WDS or equivalent. 5. Perform security access as indicated on the WDS or equivalent screen. (See No.6 Security Access Procedure .) 6. Select "Parameter Reset" from the screen menu of the WDS or equivalent. 7.
Page 350 When replacing only the PCM: After verifying that the security light goes out, turn the ignition • switch to the LOCK position. (Procedure completed) When replacing only the keyless control module: After verifying that the security light • illuminates for 3 s or more , turn the ignition switch to the LOCK position, remove key 1, and then go to the next step.
Page 351 After reading out the "Outcode", do not turn ignition switch from LOCK to ON position 5 times, • otherwise the "Outcode" value will be changed. 4. Input the corresponding "Incode" for the "Outcode" displayed on the WDS or equivalent screen. 5.
Page 352 SYMPTOM TROUBLESHOOTING [IMMOBILIZER SYSTEM] IMMOBILIZER SYSTEM TROUBLESHOOTING INDEX No. TROUBLESHOOTING ITEM DESCRIPTION The security light remains illuminated 2 min or more after the • ignition switch is turned to the ON position The security light does not illuminate when the ignition switch is •...
Page 353 Keyless control module malfunction • Instrument cluster malfunction • Open or short circuit in the wiring harness between the instrument cluster and keyless • control module NOTE: If the security light remains illuminated for approx. 1 min after the ignition switch is •...
Page 354 Disconnect the negative battery cable. • Disconnect the instrument cluster • connector (24-pin). No Go to the next step. Connect the negative battery cable. • Does the security light illuminate? • Yes Go to the next step. Disconnect the negative battery cable. •...
Page 355 ON-BOARD DIAGNOSTIC [IMMOBILIZER SYSTEM] IMMOBILIZER SYSTEM FOREWORD Malfunction diagnosis of the immobilizer system occurs automatically when the ignition switch is • turned from the LOCK (ACC) to the ON (START) position. Results of the malfunction diagnosis can be verified from the DTCs. There are two methods of DTC •...
Page 356 If two or more immobilizer system DTCs are verified, first repair the part indicated by the security light • displayed DTC. After completely repairing one location, turn the ignition switch from the LOCK to the ON position and perform immobilizer system malfunction diagnosis. DTC INSPECTION (IMMOBILIZER SYSTEM) Security Light 1.
Page 357 If any DTCs are displayed, carry out troubleshooting according to the corresponding DTC • inspection. 3. Disconnect the WDS or equivalent. DTC TABLE (IMMOBILIZER SYSTEM) WDS or equivalent display Detection condition Page Security light flashing pattern Keyless control module No detected communication with SECURITY LIGHT: B1681 P1260...
Page 358 Communication error between SECURITY LIGHT: B2141 P1260 the keyless control module and 22, DTC B2141/P1260 the PCM (data transfer error) ID number data in the PCM and SECURITY LIGHT: B2139 P1260 the keyless control module do not 23, DTC B2139/P1260 match.
Page 359 PID/DATA MONITOR TABLE PID name (definition) Detection condition CCNT_DD DTCs are detected: 1255 • (Number of continuous DTCs) No DTCs are detected: 0 • NUMKEYS Number of key ID numbers registered: (Number of key ID numbers registered in the keyless control 08 module) RX-8 Body...
Page 360 IMMOBILIZER SYSTEM SECURITY LIGHT: 11, DTC B1681/P1260 SECURITY LIGHT: 11 No detected communication with the coil DTC: B1681/P1260 DETECTION CONDITION No detected communication with the coil • Coil malfunction • POSSIBLE CAUSE Keyless control module malfunction • Malfunction in the related wiring harnesses •...
Page 361 Diagnostic Procedure STEP INSPECTION ACTION INSPECT COIL POWER SUPPLY Yes Go to the next step. SYSTEM Disconnect the coil connector. • Turn the ignition switch to the ON • position. No Repair the wiring harness. Measure the voltage at coil connector •...
Page 362 INSPECT COMMUNICATION Yes Go to the next step. CIRCUIT (INPUT) FOR CONTINUITY Turn the ignition switch to the LOCK • position. Is there continuity between coil • No Repair the wiring harness. connector terminal B and keyless control module connector terminal INSPECT COIL INPUT SIGNAL Replace the coil.
Page 363 INSPECT COMMUNICATION CIRCUIT (OUTPUT) FOR CONTINUITY Turn the ignition switch to the LOCK • position. Disconnect the keyless control No Go to the next step. • module connector. Is there continuity between coil • connector terminal A and keyless control module connector terminal Replace the keyless control module and perform procedures for when replacing the keyless control INSPECT COIL OUTPUT SIGNAL...
Page 364 SECURITY LIGHT: 12, DTC B2103/P1260 SECURITY LIGHT: 12 Coil malfunction DTC: B2103/P1260 DETECTION CONDITION Coil malfunction • POSSIBLE CAUSE Coil malfunction • Poor connection of the coil connector • Diagnostic Procedure STEP INSPECTION ACTION Replace the coil. INSPECT CONNECTOR CONNECTION (See COIL Are the coil connector and the keyless control •...
Page 365 SECURITY LIGHT: 13, DTC B1600/P1260 SECURITY LIGHT: 13 The key ID number data cannot be read. DTC: B1600/P1260 DETECTION CONDITION The key ID number data cannot be read. • No transponder in the key • Transponder malfunction (Key ID number is not output) •...
Page 366 Diagnostic Procedure STEP INSPECTION ACTION VERIFY DTC USING WDS OR Yes Go to Step 3. EQUIVALENT No Go to the next step. Is B1600/P1260 displayed? • SECURITY LIGHT: 13, WDS or equivalent: VERIFY DTC USING WDS OR B2431/P1260. EQUIVALENT (See SECURITY LIGHT: 13, DTC B2431/P1260 Is B2431/P1260 displayed? •...
Page 367 Using another valid key, turn the • ignition switch to the ON position. Dispose of the malfunctioning key. • Verify the DTC using the WDS or Register a new key if necessary. • • equivalent. Is B1600/P1260 displayed (See IMMOBILIZER SYSTEM again? COMPONENT REPLACEMENT/KEY ADDITION AND CLEARING .)
Page 368 SECURITY LIGHT: 13, DTC B2431/P1260 SECURITY LIGHT: 13 Key ID number registration error DTC: B2431/P1260 DETECTION CONDITION Key ID number registration error • Errors during key ID number registration procedure • Any of the following items are touching or near the key head. •...
Page 369 Diagnostic Procedure STEP INSPECTION ACTION VERIFY DTC USING WDS OR Yes Go to Step 3. EQUIVALENT No Go to the next step. Is B2431/P1260 displayed? • SECURITY LIGHT: 13, WDS or equivalent: VERIFY DTC USING WDS OR B1600/P1260. EQUIVALENT (See SECURITY LIGHT: 13, DTC B1600/P1260 Is B1600/P1260 displayed? •...
Page 370 SECURITY LIGHT: 14, DTC B1602/P1260 SECURITY LIGHT: 14 The keyless control module cannot read key ID number data normally. DTC: B1602/P1260 DETECTION CONDITION The keyless control module cannot read key ID number data normally. • Transponder (key) malfunction • Coil malfunction •...
Page 371 Diagnostic Procedure STEP INSPECTION ACTION VERIFY WHETHER KEY IS VALID OR Replace the coil, then go to the next step. (See COIL REMOVAL/INSTALLATION .) Using another registered key, turn the • ignition switch to the ON position. If there is not another registered key, register •...
Page 372 SECURITY LIGHT: 15, DTC B1601/P1260 SECURITY LIGHT: 15 The keyless control module has detected unregistered key ID number. DTC: B1601/P1260 DETECTION CONDITION The keyless control module has detected unregistered key ID number. • No keys have been registered after replacing the keyless control •...
Page 373 Diagnostic Procedure STEP INSPECTION ACTION VERIFY NUMBER OF REGISTERED Yes Go to the next step. KEYS Using the WDS or equivalent, perform • the PID/data monitor inspection and confirm the number of registered keys. No Go to Step 3. (See PID/DATA MONITOR TABLE .) Are one or more keys registered? •...
Page 374 SECURITY LIGHT: 16, DTC U2510/P1260, U1147/P1260 DTC: Communication error between the keyless control module and the SECURITY U2510/P1260 PCM (no response) LIGHT: 16 DTC: Communication error between the keyless control module and the U1147/P1260 PCM (mismatched conditions) Keyless control module DTC: U2510 Communication error between the keyless control module and •...
Page 375 Diagnostic Procedure STEP INSPECTION ACTION Perform troubleshooting according to the corresponding DTC inspection. (See DTC U0073, U1900, U2516 .) Replace the keyless control module and perform VERIFY DTC USING WDS OR procedures for when replacing the keyless control EQUIVALENT module only. Are either U1900 or U0073, or both, •...
Page 376 SECURITY LIGHT: 21, DTC B1213/P1260 SECURITY LIGHT: 21 Only one key ID number is registered. DTC: B1213/P1260 DETECTION CONDITION Only one key is registered. • POSSIBLE CAUSE Only one registered key • Diagnostic Procedure STEP INSPECTION ACTION Replace the keyless control module and perform procedures for when replacing the keyless control module only.
Page 377 Replace the keyless control module and perform VERIFY DTC procedures for when replacing the keyless control module only. Using the registered key, turn the • ignition switch to the ON position. (See KEYLESS CONTROL MODULE Is the DTC displayed again? REMOVAL/INSTALLATION .) •...
Page 378 SECURITY LIGHT: 22, DTC B2141/P1260 SECURITY LIGHT: 22 Communication error between the keyless control module and the PCM (data transfer error) DTC: B1241/P1260 DETECTION Communication error between the keyless control module and the PCM • CONDITION (data transfer error) Malfunction in the wiring harness (CAN line) between the keyless control •...
Page 379 Diagnostic Procedure STEP INSPECTION ACTION VERIFY DTC USING WDS OR Perform troubleshooting according to the EQUIVALENT corresponding DTC inspection. Are either U1900 or U0073, or both (See DTC U0073, U1900, U2516 .) • displayed, by either the keyless control module or the PCM, or both? No Go to the next step.
Page 380 SECURITY LIGHT: 23, DTC B2139/P1260 SECURITY LIGHT: 23 ID number data in the PCM and the keyless control module do not match. DTC: B2139/P1260 DETECTION CONDITION ID number data in the keyless control module and the PCM are different. • Necessary procedures were not performed using the WDS or equivalent •...
Page 381 Replace the PCM and perform procedures for when replacing the PCM only. Are any or all of the following DTCs • (See PCM REMOVAL/INSTALLATION .) displayed again? SECURITY LIGHT: 23 (See IMMOBILIZER SYSTEM COMPONENT WDS or equivalent: REPLACEMENT/KEY ADDITION AND B2139/P1260 CLEARING .) No DTC troubleshooting completed.
Page 382 DTC B1342 (KEYLESS CONTROL MODULE) DTC: B1342 (KEYLESS CONTROL MODULE) Keyless control module malfunction DETECTION CONDITION Keyless control module malfunction • POSSIBLE CAUSE Keyless control module malfunction • DETECTION CONDITION Keyless control module malfunction • POSSIBLE CAUSE Keyless control module malfunction •...
Page 383 POWER SYSTEMS POWER SUPPLY SYSTEM POWER SYSTEM LOCATION INDEX Main fuse block (See MAIN FUSE REMOVAL/INSTALLATION ) (See RELAY LOCATION ) (See RELAY INSPECTION ) Key reminder switch (See KEY REMINDER SWITCH REMOVAL/INSTALLATION ) (See KEY REMINDER SWITCH INSPECTION ) Ignition switch (See IGNITION SWITCH REMOVAL/INSTALLATION ) (See IGNITION SWITCH INSPECTION )
Page 384 FUSE FUSE SERVICE CAUTIONS CAUTION: Determine and correct the cause of the burnt fuse before replacing it with the specified type. If the fuse • is replaced before doing this, it may burn again. MAIN FUSE MAIN FUSE REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2.
Page 385 IGNITION SWITCH IGNITION SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 3. Remove in the order indicated in the table. 1 Connector 2 Screw 3 Ignition switch 4. Install in the reverse order of removal. IGNITION SWITCH INSPECTION 1.
Page 386 KEY REMINDER SWITCH KEY REMINDER SWITCH REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the column cover.(See COLUMN COVER REMOVAL/INSTALLATION .) 3. Disconnect the key reminder switch connector. 4. Remove the key reminder switch. 5. Install in the reverse order of removal. KEY REMINDER SWITCH INSPECTION 1.
Page 387 RELAY RELAY LOCATION Trunk lid opener relay AIR pump relay ACC relay Horn relay Front fog light relay Drive-by-wire relay Main relay Headlight relay Starter relay 10 Ignition relay 11 TNS relay 12 Cooling fan relay No.3 13 A/C relay 14 Rear window defroster relay 15 Cooling fan relay No.1 16 Seat warmer relay...
Page 388 19 Blower relay 20 Fuel pump speed control relay RELAY INSPECTION Relay type Terminal type Part name Main relay • TNS relay • ACC relay • Front fog light relay • Drive-by-wire relay • Cooling fan relay No.1 • Type A Cooling fan relay No.2 •...
Page 389 Type B 1. Verify the continuity between the relay terminals. If not as indicated in the table, replace the relay. • Type C 1. Verify the continuity between the relay terminals. If not as indicated in the table, replace the relay. •...
Page 390 INSTRUMENTATION/DRIVER INFO INSTRUMENTATION/DRIVER INFO. LOCATION INDEX Instrument cluster (See INSTRUMENT CLUSTER REMOVAL/INSTALLATION ) (See INSTRUMENT CLUSTER DISASSEMBLY/ASSEMBLY ) (See INSTRUMENT CLUSTER INSPECTION ) (See INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE ) Information display (See INFORMATION DISPLAY REMOVAL/INSTALLATION ) Horn (See HORN REMOVAL/INSTALLATION ) Coolant level switch (See COOLANT LEVEL SWITCH INSPECTION ) Oil pressure switch...
Page 391 (See OIL LEVEL SWITCH INSPECTION ) Fuel gauge sender unit (See FUEL GAUGE SENDER UNIT INSPECTION ) INSTRUMENT CLUSTER INSTRUMENT CLUSTER REMOVAL/INSTALLATION CAUTION: When replacing the instrument cluster, the configuration procedure must be performed before removing • the instrument cluster.Replacing the instrument cluster without performing the configuration procedure will result in system malfunction.
Page 392 INSTRUMENT CLUSTER CONFIGURATION 1. Connect the WDS or equivalent to the DLC-2 (16-pin). 2. Input vehicle information following the directions on the screen. 3. Select "Module programming" from the menu. 4. Select "Programmable Module Installation". 5. Select the item below, and follow the directions on the screen. Item "IC"...
Page 393 1 Instrument cluster unit 2 Lens 3 Cover 4 Clip 5 Meter hood 2. Assemble in the reverse order of disassembly. INSTRUMENT CLUSTER INSPECTION Speedometer Using the input/output check mode 1. Inspect the speedometer by setting it to check code 12 of the input/output check mode.(See INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE .) Using a speedometer tester 1.
Page 394 911 1921 2931 3941 4951 6971 7882 4. Verify that the speedometer reading is within the range indicated in the table. If the speedometer does not move or the indication is not within the allowable range, inspect the • ABS HU/CM (vehicles with ABS), DSC HU/CM (vehicles with DSC) and related wiring harnesses.
Page 395 1. Inspect the fuel gauge by setting it to check code 23 of the input/output check mode.(See INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE .) Water temperature gauge 1. Inspect the water temperature gauge by setting it to check code 25 of the input/output check mode.(See INSTRUMENT CLUSTER INPUT/OUTPUT CHECK MODE .) Oil pressure gauge 1.
Page 396 Warning and indicator light Warning and indicator light • • Oil pressure gauge Oil pressure gauge Key reminder switch Key reminder warning alarm Dimmer switch (panel light control switch) Panel light control NOTE: Check codes which are not listed may be indicated, but they cannot be inspected. •...
Page 397 RX-8 Body Page 397...
Page 398 Checking Order NOTE: When inspecting more than two check codes, begin with the code with the highest ranking. • Priority order of inspection Ignition switch position Check code 01, 04, 08, 12, 13, 14, 16, 18, 23, 25, 26, 28, 55 LOCK Check Code Inspection Check code 01...
Page 399 Check code 04 Check code 04 Door switch ON/OFF signal STEP INSPECTION CONDITION DISPLAY ACTION Close the front driver-side door, then go to the next step. Verify that the voltage of the instrument cluster terminal 2E is 1.0 V or less . Open the front driver-side If the voltage is as specified, replace the •...
Page 400 Check code 08 Check code 08 TNS relay ON/OFF signal STEP INSPECTION CONDITION DISPLAY ACTION Go to the next step. Verify that the voltage of instrument cluster terminal 1B is B+ . Turn the headlight switch to the TNS If the voltage is as specified, replace the •...
Page 401 Check code 13 Tachometer operation signal INSPECTION CONDITION DISPLAY ACTION The tachometer needle moves full scale The tachometer is then returns to approx. 3,000 rpm . normal. Except above After selecting check code 13, wait for approx. 2 s . Replace the instrument cluster.
Page 402 Verify that the voltage of the instrument cluster terminal 1K is B+ . If the voltage is as specified, replace • the instrument cluster. If the voltage is not as specified, • replace the following parts:' Except above Ignition key illumination Wiring harness (Batteryignition key illuminationinstrument...
Page 403 Using the SST (Fuel and thermometer checker) or resistor, input Go to the next step. 80 ohms between instrument cluster terminals 2T and 2R, and 2T and 2P. Except Replace the above instrument cluster. Go to the next step. Using the SST (Fuel and thermometer checker) or resistor, input 160 ohms between instrument cluster terminals 2T and 2R, and 2T and 2P.
Page 404 Check code 25 Check code 25 Water temperature gauge operation signal INSPECTION DISPLAY ACTION CONDITION The water temperature gauge indicates status in the following order approx. every 2 s . The water temperature gauge is H→Center→C→H (fixed) normal. • After selecting check code Replace the 25, wait approx.
Page 405 Check code 28 Check code 28 Oil pressure gauge operation signal INSPECTION CONDITION DISPLAY ACTION Oil pressure gauge needle is fixed a little The oil pressure above the center of the scale. gauge is normal. Replace the Except above After selecting check code 28, instrument cluster.
Page 406 Verify that the voltage of the instrument cluster terminal 2W is 1.0V or less . If the voltage is as specified, • replace the instrument cluster. If the voltage is not as • specified, inspect the following parts: Remove the key from the steering lock.(The key Key reminder switch reminder switch is off.) Wiring harness (Key...
Page 407 Verify that the voltage of the instrument cluster terminal 2U is 1.0V or less . If the voltage is as specified, • replace the instrument cluster. If the voltage is not as specified, • inspect the following parts: Panel light control switch Turn the panel light control switch toward dark Wiring harness until a click is heard.(Dimmer switch ON)
Page 408 FUEL GAUGE SENDER UNIT FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION Fuel Gauge Sender Unit (Main) 1. Remove the rear seat.(See REAR SEAT REMOVAL/INSTALLATION .) 2. Drain the fuel from the fuel tank. (See FUEL PUMP UNIT REMOVAL/INSTALLATION .) 3. Disconnect the negative battery cable. 4.
Page 409 Fuel Gauge Sender Unit (Sub) Removal WARNING: Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause • serious injury or death and facility breakage.Fuel can also irritate skin and eyes.To prevent this, always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE PRECAUTIONS".
Page 410 CAUTION: Shorting the wrong terminal of the check connector may cause malfunctions. Make sure • to short only the specified terminal. f. Turn the ignition switch to the ON position and operate the fuel pump for approx. 20 min . CAUTION: The fuel pump may malfunction if it is operated without any fuel in the fuel tank (fuel •...
Page 411 CAUTION: The cap could be damaged if the SST is used with any play between the cap and the SST. • Securely attach the SST so that there is no gap between the SST tabs and the side of the cap.
Page 412 3. Align the fuel suction pipe bracket alignment marks and the retainer notch as shown in the figure. 4. Install the packing. 5. Align the positions of the cap and retainer as shown in the figure, and tighten them one full rotation by hand.
Page 413 The cap could be damaged if the SST is used with any play between the cap and the SST. • Securely attach the SST so that there is no gap between the SST tabs and the side of the cap. Rotation angle 50140°...
Page 414 FUEL GAUGE SENDER UNIT INSPECTION Fuel Gauge Sender Unit (Main) 1. Move the float to the topmost and bottommost positions, and verify that the resistance between terminals A and B of the fuel gauge sender unit (main) and the position of the float are as shown in the figure. If they are not as shown in the figure, replace the fuel gauge sender unit (main).
Page 415 OIL LEVEL SWITCH OIL LEVEL SWITCH INSPECTION 1. Disconnect the oil level switch connector. 2. Verify the continuity between the oil level switch terminals. If the continuity is not as indicated in the tables, replace the oil level switch. (See OIL PAN •...
Page 416 COOLANT RESERVER TANK COOLANT LEVEL SWITCH INSPECTION 1. Disconnect the coolant level switch. 2. Verify the continuity between the coolant level switch terminals. If the continuity is not as indicated in the tables, replace the coolant reserve tank. • RX-8 Body Page 416...
Page 417 HORN HORN REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Slightly bend back the mudguard. 3. Remove in the order indicated in the table. 1 Connector 2 Bolt 3 Horn 4. Install in the reverse order of removal. RX-8 Body Page 417...
Page 418 INFORMATION DISPLAY INFORMATION DISPLAY REMOVAL/INSTALLATION 1. Disconnect the negative battery cable. 2. Remove the lower panel.(See LOWER PANEL REMOVAL/INSTALLATION .) 3. Remove the console.(See CONSOLE REMOVAL/INSTALLATION .) 4. Remove the center panel module.(See CENTER PANEL MODULE REMOVAL/INSTALLATION .) 5. Remove the LCD unit.(See LCD UNIT REMOVAL/INSTALLATION .) 6.
Page 419 ON-BOARD DIAGNOSTIC [INSTRUMENTATION/DRIVER INFO.] INSTRUMENT CLUSTER DTC INSPECTION WDS or Equivalent 1. Connect the WDS or equivalent to the DLC-2. 2. Verify if any DTCs are displayed. If any DTCs are displayed, perform the troubleshooting according to the corresponding DTC •...
Page 420 DTC TABLE [INSTRUMENT CLUSTER] Description Page B1342 Instrument cluster malfunction (See DTC B1342 [INSTRUMENT CLUSTER] ) B2477 Configuration error (See DTC B2477 ) DTC B1342 [INSTRUMENT CLUSTER] DTC B1342 Instrument cluster malfunction • DETECTION CONDITION Malfunction in the Instrument cluster internal circuit •...
Page 421 DTC B2477 DTC B2477 Configuration error • DETECTION CONDITION Configuration error • Malfunction in the instrument cluster internal circuit • POSSIBLE CAUSE Instrument cluster malfunction • Diagnostic procedure STEP INSPECTION ACTION PERFORM INSTRUMENT CLUSTER Replace the instrument cluster. (See INSTRUMENT CONFIGURATION CLUSTER REMOVAL/INSTALLATION .) Perform instrument cluster...
Page 422 ON-BOARD DIAGNOSTIC [MULTIPLEX COMMUNICATION SYSTEM] CAN SYSTEM MULTIPLEX COMMUNICATION SYSTEM Outline If the controller area network (CAN) system is malfunctioning, read the DTCs of the following modules, • using the WDS or equivalent to determine the malfunctioning system. EPS control module TCM (AT) ABS HU/CM (with ABS) DSC HU/CM (with DSC)
Page 423 RX-8 Body Page 423...
Page 424 RX-8 Body Page 424...
Page 425 DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM] Malfunction location DTC output module Page • • CAN system communication U0073 EPS control (See DTC U0073, U1900, U2516 ) • error module Keyless control • module Communication error to U0100 Communication error to U0101 Communication error to ABS U0121 HU/CM...
Page 426 PID/DATA MONITOR TABLE [MULTIPLEX COMMUNICATION SYSTEM] PID monitor PID name (definition) Condition Specification Terminal module Circuit in the ABS (DSC) Present HU/CM is normal. ABS HU/CM: O, • ABS_MSG DSC HU/CM: H, • (Missing message from the Circuit in the ABS (DSC) ABS (DSC) HU/CM) Present HU/CM is disable.
Page 427 PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION System Wiring Diagram Wiring harness 1 Wiring harness 2 Front harness Wiring harness 3 Wiring harness 4 Wiring harness 5 Wiring harness 6 Rear harness Wiring harness 7 Wiring harness 8 Wiring harness 9 Instrument panel harness 10 Wiring harness 10 11 Wiring harness 11...
Page 428 1. Check the display of DTC U0121 and/or U0155, using the SST (WDS or equivalent). (See DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM] .) 2. Referring to the following table, determine the malfunctioning part of the CAN system. Communication status Module ABS HU/CM Malfunction location TCM Keyless control module Instrument cluster DSC HU/CM...
Page 429 EPS Control Module 1. Check the display of DTC U1900, using the SST (WDS or equivalent). (See DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM] .) Malfunction location Wiring harness 1 • Wiring harness 2 • Wiring harness 3 • Wiring harness 5 •...
Page 430 Malfunction location Wiring harness 1 • Wiring harness 3 • Wiring harness 6 • Wiring harness 7 • • Keyless control module • Steering Angle Sensor 1. Check the display of DTC U1900, using the SST (WDS or equivalent). (See DTC TABLE [MULTIPLEX COMMUNICATION SYSTEM] .) Malfunction location Wiring harness 11...
Page 431 Wiring harness 5 • Error Wiring harness 6 • ABS HU/CM • DSC HU/CM • Wiring harness 2 • Error Wiring harness 3 • EPS control • module Wiring harness 9 • Error Wiring harness 10 • TPMS control • module Error Wiring harness 1...
Page 432 DTC U0073, U1900, U2516 U0073 CAN system communication error U1900 U2516 CAN system wiring harness open or short circuit WARNING: Detection conditions are for understanding DTC outline before performing • DETECTION inspection. Performing inspection with only detection conditions may cause injury CONDITION due to operating error or damage the system.
Page 433 Diagnostic procedure STEP INSPECTION ACTION DETERMINING LOCATION OF A MALFUNCTION Yes Go to Step 13. Determine malfunctioning part of CAN system. • (See PROCEDURES FOR DETERMINING THE LOCATION OF A MALFUNCTION ) No Go to the next step. Is malfunctioning part wiring harness 12 (instrument panel •...
Page 434 Is malfunctioning part wiring harness 3 (front harness)? No Go to the next step. • DETERMINING LOCATION OF A MALFUNCTION Yes Go to Step 38. Is malfunctioning part wiring harness 4 (front harness) or • No Go to the next step. the TCM? DETERMINING LOCATION OF A MALFUNCTION Yes Go to Step 40.
Page 435 INSPECT WIRING HARNESS BETWEEN ABS (DSC) HU/CM AND INSTRUMENT CLUSTER Disconnect ABS (DSC) HU/CM connector. • Inspect following wiring harness between ABS (DSC) • HU/CM and instrument cluster terminals for short to ground, short power supply, and open circuit: No Replace wiring harness. R1L (CAN_L) O1J (CAN_H) I1L (CAN_L)
Page 436 INSPECT WIRING HARNESS BETWEEN TPMS CONTROL MODULE AND INSTRUMENT CLUSTER Disconnect TPMS control module connector. • Inspect following wiring harness between TPMS control • module and instrument cluster terminals for short to ground, No Replace wiring harness. short power supply, and open circuit: G1L (CAN_L) E1J (CAN_H) Is wiring harness normal?
Page 437 Disconnect instrument cluster connector. • Inspect following wiring harness between ABS (DSC) • HU/CM and instrument cluster terminals for short to ground, short power supply, and open circuit: R1L (CAN_L) No Replace wiring harness. O1J (CAN_H) I1L (CAN_L) H1J (CAN_H) Is wiring harness normal? •...
Page 438 Disconnect instrument cluster connector. • Inspect following wiring harness between TPMS control • module and instrument cluster terminals for short to ground, short power supply, and open circuit: No Replace wiring harness. G1L (CAN_L) E1J (CAN_H) Is wiring harness normal? •...
Page 439 INSPECT WIRING HARNESS BETWEEN TPMS CONTROL MODULE AND INSTRUMENT CLUSTER Disconnect negative battery cable. • Disconnect TPMS control module connector. • Disconnect instrument cluster connector. • Inspect following wiring harness between TPMS control • No Replace wiring harness. module and instrument cluster terminals for short to ground, short power supply, and open circuit: G1L (CAN_L) E1J (CAN_H)
Page 440 INSPECT WIRING HARNESS BETWEEN ABS (DSC) HU/CM AND KEYLESS CONTROL MODULE Disconnect negative battery cable. • Disconnect ABS (DSC) HU/CM connector. • Disconnect keyless control module connector. • Inspect following wiring harness between ABS (DSC) • HU/CM and keyless control module terminals for short to ground, short power supply, and open circuit: No Replace wiring harness.
Page 441 INSPECT WIRING HARNESS BETWEEN EPS CONTROL MODULE AND ABS (DSC) HU/CM Disconnect negative battery cable. • Disconnect EPS control module connector. • Disconnect ABS (DSC) HU/CM connector. • Inspect following wiring harness between EPS control • module and ABS (DSC) HU/CM terminals for short to ground, short power supply, and open circuit: No Replace wiring harness.
Page 442 INSPECT WIRING HARNESS BETWEEN TCM AND Replace TCM, then go to INSTRUMENT CLUSTER Step 44. Disconnect instrument cluster connector. • Inspect following wiring harness between TCM and • instrument cluster terminals for short to ground, short power supply, and open circuit: No Replace wiring harness.
Page 443 Connect PCM connector. • Connect EPS control module connector. • Connect TCM connector. • Connect ABS (DSC) HU/CM connector. • Connect keyless control module connector. • Connect TPMS control module connector. • No Troubleshooting completed. Connect steering angle sensor connector. •...

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