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Roland udk20 Manual

Double sheet detector
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RO L A N D
Double Sheet Detector
R1000 series UDK20
Electro magnetic and eddy current principles
integrated in one sensor -
microcontroller based
Only one linearized sensor for ferrous and non-ferrous materials
FE materials for sheet thickness up to max. 4 mm (.16 in.)
NF materials for sheet thickness up to max. 4 mm (.16 in.) depending on electrical conductivity
•
Direct connection of up to 2 sensors to a unit possible (version 2 PW)
•
Programmable for 255 different sheet thicknesses and materials
•
Calibration with a teach-in procedure
•
Digital display of sheet thickness and operational parameters
•
Monitoring of over-gauge and under-gauge limits
•
Monitoring of operating voltage and sensor
•
Galvanically insulated 9-bit PLC input interface
•
Galvanically insulated 4-bit PLC output interface
•
Selectable equipment interfaces:
- Data communication and data backup via (optional) potential-free RS232 interface
- Relay outputs or opto-coupler outputs for under-gauge, nominal gauge, over-gauge and enabling
DOUBLE SHEET CONTROL UDK20
NOW AVAILABLE:
> Panel mount enclosure
> All common fieldbus standards

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  • Page 1 RO L A N D DOUBLE SHEET CONTROL UDK20 Double Sheet Detector NOW AVAILABLE: R1000 series UDK20 > Panel mount enclosure > All common fieldbus standards Electro magnetic and eddy current principles integrated in one sensor - microcontroller based Only one linearized sensor for ferrous and non-ferrous materials FE materials for sheet thickness up to max.
  • Page 2 © 2006 Roland Electronic GmbH. All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.

  • Page 3: Declaration Of Conformity According To Ec Directives

    The safety instructions and warnings must be observed. DIN EN ISO 9001 / Reg.-Nr. 5152 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 4 ROLAND OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 4 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 5: Table Of Contents

    5.2.5.3 Data inputs / outputs to PLC ................Page50 5.2.6 Connection of the PW42GS sensor and the sensor cable ......... Page54 5.2.7 Cable SVCPWS-SSBUDK10 ................Page55 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 6 Sensor Switch Box faults (faults no. 65 to 69) ............... Page99 9.10 Faults parallel PLC inputs (faults no. 70 to 79) ............. Page100 9.11 Other faults (80 to XX) ....................Page100 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 7 12.3 Sensors and accessories ..................... Page111 12.4 Cables .......................... Page111 12.5 Cable plugs and cable sockets ..................Page112 12.6 Other accessories ......................Page112 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 8 R O L A N D OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 8 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 9: Safety Instructions And Warnings For User

    The Double Sheet Detector R1000 UDK20 was specifically developed for this technical environment. Depending on the application (type of material, thickness, sensor gap) the UDK20 can be used with one or more sensors. The reliable function of the Double Sheet Detector depends therefore markedly on the selection of the correct sensors and the mounting of the sensors.
  • Page 10 ROLAND OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 10 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 11: Technical Data

    Picture: Sensor dimensions PW42AGS Ambient temperature: 0 - 60 °C (32 - 140 °F) Weight: 0.45 kg (1 lb) Protection category: IP65 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 12: Sensor Performance Data For Ferrous (Fe) Materials

    This aspect has to be considered when mounting the sensors and selecting the place of installation. The influence of air gaps can be read from the following diagrams. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 13 Max. air gap between sensor and 1st sheet (1st gap) PW42AGS 5,0 Sheet thickness [mm] Max. air gap between 1st and 2nd sheet (2nd gap) PW42AGS 5,0 Sheet thickness [mm] ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 14: Sensor Data For Non-Ferrous (Fe) Material

    Austenite 1,41 Bronze Zinc 16,3 AL-Alloy 18,2 AL-Alloy 25,2 34,2 CU-Alloy 43,0 57,5 Table: Max. sheet thickness for non-ferrous material (selection) ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 15: Versions Of The Control Unit Udk20

    From the code shown above the following versions of the control unit will result. All versions are available. h t i h t i a i r r o f a i r r o f ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 16: Technical Data Control Unit Udk20

    Attention: With inductive load please use unloading diodes. Otherwise the signal output can be damaged by voltage surges caused by switching off inductive loads. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 17: Technical Data Ssbudk10 (Sensor Switch Box)

    DIN color code • Tinned copper shield For more information please refer to specifications of Lütze Company representations in your country. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 18 ROLAND OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 18 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 19: System Description

    Use the same program to monitor materials of the same thickness and alloy ! • Adjust the switching threshold as tight as possible ! ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 20: Control Unit

    Page 20 B0048991 Furthermore it is necessary that the control checks all status signals of the UDK20. The 0-sheet signal also needs to be checked. While measuring, only the 1-sheet signal may occur. If 0-sheet or 2-sheet occurs, the measured sheet may not be transported on. In such cases, the sheet will usually be deposited, re-picked and measured again.

  • Page 21: System Parameters

    If the measuring value is not within this range, the teach-in cannot be performed and will be aborted with an error message. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 22 Identification of unit. Needs to be at hand for telephone support. “Version“ Indication of the version of the unit. Factory setting, do not change ! ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 23: Program Parameters

    = Signal range for 1-sheet c = Signal range for 2-sheet TO = switching threshold for upper limit TU = switching threshold for lower limit ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 24 The value “ without “ indicates that a Teach-In is not necessarily required. This item appears only for “ Material“ setting “ FE “. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 25: Typical Application Examples

    3.4 Typical Application examples UDK20-X-X-S-XX with 1 sensor Connection of 1 sensor PW42AGS to the control unit. Picture: Application with 1 sensor PW42AGS ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 26 The optional Sensor Switch Box (SSB) permits connecting of max. four sensors PW42AGS to one UDK20-X-X-S-X. These sensors cannot be operated parallelly via SSB but only sequentially via pro- gram switchover. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 27 The switching of the sensors can be made as follows: a) with the so-called sequencer mode (automatic switching by the unit) b) by program switching ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 28 1-sheet 1-sheet 1- sheet 2-sheet 2-sheet 2-sheet 0-sheet 2-sheet 2-sheet 1-sheet 2-sheet 2-sheet 2-sheet 2-sheet Table: Truth table for summary output ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 29 In addition to the selection by sensor number (see system configuration "number of sensors"), the following sequences for the selection are available: Sensor 1 + Sensor 2 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 30 The selection of the program is then performed by the PLC. Disadvantage: A Long time is required for switching the program via the parallel interface. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 31: Mounting

    Attention: Exposing the control unit to strong vibrations and additional heat can damage the unit. For mounting the unit into switch panels or operator consoles, the front panel version should be used. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 32: Dimensions Of The Enclosure

    Fixing holes for screws M4 All dimensions are in mm. Tolerance: ±0.2 mm Picture: Dimensions of the wall mount enclosure - connection view ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 33 (not true to scale) All dimensions are in mm. Tolerance: ±0.2 mm Picture: Dimensions of the front panel version – front view ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 34 B0048991 Lateral view All dimensions are in mm. Tolerance: ±0.2 mm Picture: Dimension of the front panel version - lateral view ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 35: Sensor Mounting

    The UDK20 can detect unintentional air gaps. The lower limit (LL) should be used for this purpose. LL should be adjusted to more than 80 percent. An air gap causes a decrease of the measured value. As soon as the measured value falls below the under gauge threshold, then under gauge is signaled at the 0-sheet output.

  • Page 36: Spring Loaded Sensor Bracket Shs42G-Fb (With Bellow Suction Cup)

    6; outerØ 8 : unloaded 128±1 : unloaded 90±1 : Spring travel: appr. 37 Picture: Sensor holder SHS42G-FB ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 37: Spring Loaded Sensor Bracket Shs42Gs (With Flat Suction Cup)

    Teach-in and zero-adjust must be performed with built-in sensor. On retrofitting or removing a spring loaded sensor bracket the existing parameters can no longer be used. For each parameter set the teach-in must be newly performed. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 38 ø20,5 Rubber nipples Sensor edge Connection for hose 12mm inner diameter Picture: Spring loaded sensor bracket SHS42GS with flat suction cup ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 39: Spring Loaded Sensor Bracket Sh42Gs

    Assure enough spring pre-tensioning ! Ø 10 Ø 10 "A" "A" Sensor movable fixed View in direction "A" ø20,5 Picture: Spring loaded sensor bracket SH42GS ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 40: Clamping Device Shk

    4.3.4 Clamping device SHK The clamping device SHK can be used for mounting the sensor brackets SHS42GS or SH42GS. ø25 Picture: Clamping device SHK ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 41: Incorrect Installation Of The Pw Sensors

    The sensor cables should not be placed directly adjacent to cables with large interference potential, e.g. power supply cables. This applies especially to longer cable lengths. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 42: Mounting Of The Sensor Switch Box Ssbudk10

    Alle Maße sind in mm. Maßtoleranz: 0,2 mm. All dimensions are in mm. Tolerance: ±0,2 mm. Picture: Dimensions of sensor switch box SSBUDK10 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 43: Electrical Installation

    Attention: Damaged cable installations can result in additional (unwanted) electrical connections. This can distort the measured values. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 44: Allocation Of Connections

    Central connector (front plate mount: terminal strips for direct connection) Connection for RS232 interface Connection for sensor cable Connection for sensor switch box ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 45 Central connector (front plate mount: terminal strips for direct connection) Connection for RS232 interface Connection for sensor 1 Connection for sensor 2 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 46: Sensor Connection - 1St Sensor

    5.2.1 Sensor connection - 1st sensor Connection of the 1st sensor to the control unit via the enclosed cable. Picture: Sensor connection 1 – ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 47: Sensor Connection - 2Nd Sensor

    The connection for the 2nd sensor is only present at unit versions UDK20-2PW-X-X-S-XX, but not at unit versions UDK20-X-X-S-XX. Connection of the sensor to the control unit via the enclosed cable. Picture: Sensor connection 2 – ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 48: Connection Of Sensor Switch Box (Ssb)

    Page 48 B0048991 5.2.3 Connection of Sensor Switch Box (SSB) The connection for the sensor switch box is only present at unit versions UDK20-X-X-S-XX, but not at unit versions UDK20-2PW-X-X-S-XX. Type of cable: SVCPWS-SSBUDK10 Picture: Connection of sensor switch box 5.2.4 Connection of RS232...

  • Page 49: Central Connection (Central Plug)

    For power consumption of the unit please see section „Technical data“. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 50: Data Inputs / Outputs To Plc

    Version R (relay outputs) 2-sheet 1-sheet 0-sheet min. 1 min. 1 Picture: Allocation of central plug UDK20 Version R (relay outputs) ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 51 – c i f – Table: Allocation of central plug UDK20 Version R (relay outputs) ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 52 Page 52 B0048991 Version O (Opto-coupler outputs) min. 1 min. 1 Picture: Allocation of central plug UDK20 Version O (opto-coupler outputs) ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 53 – – – – – – y l l – – Table: Allocation of central plug UDK20 Version R (relay outputs) ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 54: Connection Of The Pw42Gs Sensor And The Sensor Cable

    The sensor cables also serve as extension cables, without requiring separate “in-line quick disconnects“. Note: Cables should not be laid-out close to other cables showing interference radiation (e.g. power cables), especially longer cables. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 55: Cable Svcpws-Ssbudk10

    Picture: Connections and dimensions of the SVCPWS-SSBUDK10 cable Note: For the connection of the SSBUDK10 to the sensor PW42AGS the SCPWS- GG or SCPWS-GW are used. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 56: Connection Diagrams

    This section covers the connection scheme for three typical applications of the R1000 UDK20 system. 5.3.1 UDK20-XX-S-XX with one PW42AGS sensor Picture: Connection diagram with one PW42GS sensor ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 57: Udk20Xx-S-Xx With Ssbudk10 And Four Pw42Ags Sensors

    Rev. 1.0 Page 57 5.3.2 UDK20XX-S-XX with SSBUDK10 and four PW42AGS sensors Picture: Connection diagram with SSBUDK10 and four PW42AGS sensors ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 58: Udk20-2Pw-Xx-S-Xx With Two Pw42Ags Sensors

    DOUBLE SHEET DETECTOR R1000 UDK20 Page 58 B0048991 5.3.3 UDK20-2PW-XX-S-XX with two PW42AGS sensors Picture: Connection diagram with SSBUDK10 and four PW42GS sensors ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 59: Internal Wiring Of The Sensor Switch Box Ssbudk10

    Control signal brown PIN 4 0 VDC yellow PIN 5 +24 VDC grey Picture: Internal wiring of the Sensor Switch Box SSBUDK10 ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 60 R O L A N D OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 60 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 61: Communication With The Plc

    HIGH Level at the outputs means „relay contacts closed“ respectively „opto coupler low resistive“. LOW Level at the outputs means „relay contacts open“ respectively „opto coupler high resistive“. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 62: System Test

    After 30 milliseconds check whether all outputs have switched to LOW 4. Now switch input IN5 to LOW 5. After 100 milliseconds check whether all outputs have switched to HIGH 6. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 63: Measurement Menue Selection

    „Demo mode“ was selected, measurement will start automatically again (provided a valid program has been selected). If the configuration „Measurement external“ was selected, the operation of the unit it is performed via the PLC. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 64 Note: Program no. Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Not used ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 65: Measurement Start / Stop

    Example: 10 measurements within 1 second, then 2 seconds of recovering time. If the recovery time is less than twice the measuring time, the sensor will warm up and the measuring value will drift. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 66 After more than 30 milliseconds switch input IN1 „Measurement Start“ to LOW. Continue to interrogate the outputs OUT1-3, until (after system reaction time t ) the measurement result is available. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 67: Continuous Measurement

    Note: High Level at the outputs means relay closed respectively opto coupler low resistant. Low Level at the outputs means relay open respectively opto coupler high resistant. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 68 Then switch input IN1 to LOW. The measurement is aborted, the last measurement result is now available at the outputs OUT1-3. The measurement result is frozen until a new cycle is initiated. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 69: External Zero Adjust (Via Plc Inputs)

    After 30 milliseconds check whether outputs 1-3 have switched to LOW. Now switch input IN3 to LOW. After >15 seconds check whether the outputs 1-3 have switched to HIGH. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 70: External Teach-In (Via Plc Inputs)

    Switch input IN2 to HIGH. 4 After 30 milliseconds check whether outputs 1-3 have switched to LOW. Switch input IN2 „Teach-In“ to LOW. After >7 seconds check whether the outputs OUT1-3 have switched to HIGH. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 71: Typical Measuring Cycle When Using The Unit For Destacking

    11. Before de-stacking a new sheet perform item 1 “Selection of the desired measuring program“ or item 2 “System test“, without a sheet being in front of the sensor. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 72 R O L A N D OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 72 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 73: Start-Up

    7. Start-up 7.1 Initial Start-up The R1000 UDK20 is designed for an operating voltage of 24 VDC (+6V / –2V). This voltage should be checked before applying power. The control unit is automatically switched on by the application of power.

  • Page 74: Operation

    - blinks, if a fault occurred - ON, if the equipment is in the measurement mode - OFF, during parameter programming with the keyboard ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 75: Configuration Menu

    Conductivity range / thickness range / thickness with AD value / frequency + gain UDK20-PR-S-(X) SV:xx HV:xx 14 Version (factory setting, do not change !) Picture: Structure of the configuration menu ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 76: General Information Regarding Configuration

    Note: A fault is generated if PLC commands are executed while entering the password or changing parameters. Configuration program param. Picture: Adjusting the configuration mode ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 77: System Parameters

    System param.: 2 sensor type:PW42 Picture: Specifying the type of sensor Note: Currently only the type of sensor PW42A is selectable. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 78 The system executes measurements continuously. For FE material the repetition time of the measurement is 1 second; for NF and LM it is less than 0.085 seconds. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 79 System parameter 8: deleting all measuring programs. Attention: This action cannot be undone. System param.: 8 CLR param.: no Picture: Deleting the measuring programs ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 80 System parameter 12: equipment diagnostics (Teach-in factors). These parameters should not be changed by the user. System param.:12 diagnos. factors Picture: Fixed systems parameter diagnostics ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 81 The UP key leads to the following menu item: System param.:12 EXIT Picture: Exiting the factor diagnosis section The ENTER key will exit the factor diagnostics. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 82 The UP key leads to the following menu item: System param.:13 F=250Hz V=157 Picture: Indicating the frequency and gain Here the used frequency and gain is shown. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 83 System parameter 14: indicating the system version. System param.:14 VERSION: BO Picture: Indicating the system version Note: This factory setting must not be changed ! ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 84: Program Parameters

    NF (non-ferrous): Non magnetic material, e.g. aluminium, autenitic stainless steel • FE (ferrous): Magnetic material • mag. NF (LM): low magnetic material ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 85 Picture: Setting the lower limit Possible values: • 0% to 99%. At the same time the absolute limit value is displayed. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 86: Program Parameter 7: Zero Adjust

    When the zero adjust is completed, the following message appears: Program Par.: System Param.:12 P12 LW:24-32mS/m zero adjust:done Picture: Zero adjust successfully completed The zero adjust is now completed. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 87: Program Parameter 8: Teach-In

    P12 LW:24-32mS/m please wait Picture: Display during the teach-in for one sheet Note: Fault messages are described in chapter 9.4 “Teach-in faults". ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 88 For sequence 1+2 the teach-in is separately performed for sensor 1 and 2. Entering the information for the selected measuring program is now completed. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 89 For operation with „sequence 1+2“ the values for sensor 1 and 2 may not deviate from each other for more than ± 20 %. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 90: Data Backup Via Serial Rs232-Interface (Only For C-Versions)

    The procedure can be selected in the menu configuration. The following menu is displayed during the data backup. Parameter backup System Param.:12 P12 LW:24-32mS/m active Picture: Back-up of the data via RS232 interface ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 91: Operation

    - blinks, if a fault occurred - ON, if the equipment is in the measurement mode - OFF, during parameter programming with the keyboard ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 92 Note: With non-ferrous materials (e.g. aluminum) changes in the electrical conductivity can occur requiring a teach-in. Note: Do not adjust the upper threshold above 120 %. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 93: Entering A New Measurement Program

    The micrometer measures actual value to be: 1.92 mm. The teach-In shows a value of: 1.89 mm. The display value must now be corrected to 1.92 mm. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 94 ROLAND OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 94 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 95: Fault Messages, Causes And Remedies

    Measuring operating faults • Keyboard faults • Operating voltage faults • Faults in the Sensor Switch Box • PLC inputs • Other faults ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 96: Fault Messages Of The Sensor Switch Box

    Attention: The deletion of the programs parameter cannot be undone. The arrow keys allow the change between “yes“ and “no“. Confirm the selection with the ENTER key. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 97: Memory Faults (Faults No. 1 To 24)

    Several programs have been deleted. Switch unit off and on. If error re-appears, change EEPROM. Table: Memory faults ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 98: Zero Adjust Faults (Fault No. 25 To 29)

    Wait until the serial function is completed, serial function was still active. then start the function. Unknown command. Check command. Table: RS232 Transmission faults ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 99: Faults Due To Measuring Operation (Faults No. 50 To 54)

    If a Sensor Switch Box is connected, check box and cables. Otherwise read the notes in chapter 9.1. Table: Sensor Switch Box faults ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 100: Faults Parallel Plc Inputs (Faults No. 70 To 79)

    An error has occurred, which cannot be Contact Roland Electronic Service Department. unequivocally assigned to one of the above error classes. Table: Other faults ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 101: Maintenance

    Control unit shows “remove sheet“, Confirm with ENTER key Control unit shows “zero adjust: active“, then “zero adjust: off“ Leave programming with MENU key ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 102: Exchange Of A Control Unit

    If this form is not available or filled out, the information on the system configuration must be retrieved from the equipment documentation. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 103: Exchange Of The Fuses

    PC via the serial RS232 interface (not for B-version units). In addition, stored or modified data can be written back again into the control unit. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 104: Rpp-Xp Software (Winxp Version)

    The unit signals „Parameter Back-up active“. Starting the software After successful installation the software can be executed as follows: Windows button „Start“ > „Programs“ > „RPP_XP“ ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 105 R O L A N D OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Rev. 1.0 Page 105 Screen layout ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 106 The menu point „Help > Help (english)“ shows this instruction. Help > FAQ (english) shows how to register the ActiveX Component. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 107: Spare Parts

    • One sensor cable Whether a spare control unit should be kept in provision has to be decided on individual basis. ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...
  • Page 108 R O L A N D OPERATING INSTRUCTIONS DOUBLE SHEET DETECTOR R1000 UDK20 Page 108 B0048991 Blank page ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 109: Technical Information

    11.1 Exchange of a R1000 UDK10 control unit against a R1000 UDK20 control unit A R1000 UDK10 can be fully replaced by a R1000 UDK20. However, it is necessary that the control unit has the same suffixes, e.g.: UDK10-B-R by UDK20-B-R .

  • Page 110: Order Data

    Description SSBUDK10 Sensor Switch Box, for connecting of up to 4 sensors (not for UDK20-2PW versions) Table: Order data system accessories ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 111: Sensors And Accessories

    Cable for connecting UDK20 to SSBUDK10, both cable ends with quick disconnect plug, straight cable plugs on both sides Table: Order data cables ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

  • Page 112: Cable Plugs And Cable Sockets

    Order data Description Software for data backup SM8KRS232D9S Cable for RS232 connection to PC, 3m length Table: Order data other accessories ROLAND ELECTRONIC GMBH · Otto-Maurer-Str. 17 · D-75210 Keltern · Telefon (0049) (07236) 9392-0 · Telefax (0049) (07236) 9392-33...

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