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Double Sheet Detector A100
R100 Series
Pos: 1 /Doppelblech/Geräte/R100/Deckblatt/Deckblatt für Handbuch A100 @ 0\mod_1185791926062_501.doc @ 4402
for single probe sensors
►
Single probe sensors, permanent-magnetic
►
Measurement of FE material 0.04 - 4 mm thickness
►
Easy setup by key operation or via control input
►
LCD display for visualization of nominal / current values,
operational / error messages, key allocation
►
Compact enclosure for DIN-rail mounting, protection class IP00
or
control unit in protective enclosure, for machine mounting, protection class IP65
Double Sheet Detector A100 R100 Series
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Table of Contents
Related Manuals for Roland R100 Series
Summary of Contents for Roland R100 Series
- Page 1 Double Sheet Detector A100 R100 Series Double Sheet Detector A100 R100 Series Pos: 1 /Doppelblech/Geräte/R100/Deckblatt/Deckblatt für Handbuch A100 @ 0\mod_1185791926062_501.doc @ 4402 for single probe sensors ► Single probe sensors, permanent-magnetic ► Measurement of FE material 0.04 - 4 mm thickness ►...
- Page 2 2007 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.
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Page 3: Table Of Contents
Switching on and Powering up...................... 24 Operational conditions ........................25 6.4.1 Undisturbed operation ......................25 6.4.2 Detection of 0-sheet, 1-sheet or 2-sheet .................. 25 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 4 Changing the switching thresholds ....................28 Teach-In with changed threshold values..................30 External Teach-In.......................... 31 Fault messages, causes and remedies .....................33 Maintenance ............................35 Order data ............................37 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 5: Declaration Of Conformity According To Ec Directives
The safety instructions and warnings must be observed. DIN EN ISO 9001 Reg.-no. 5152 Pos: 3 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 6 Double Sheet Detector R100-Serie A100 for single sided sensors Safety advices B0003306 / Rev. 1.0 Blank page Pos: 4 /Kapitelübersicht/01. Sicherheitshinweise @ 0\mod_1121421059859_501.doc @ 505 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 7: Safety Advices
The strong magnetic / electromagnetic forces of the sensors can cause malfunction of cardiac pacemakers and other such apparatus! Pos: 7 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 8 Double Sheet Detector R100-Serie A100 for single sided sensors Safety advices B0003306 / Rev. 1.0 Blank page Pos: 8 /Kapitelübersicht/02. Systembeschreibung @ 0\mod_1121421150062_501.doc @ 507 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 9: System Description
Caution! The system is not suited for applications of personal protection! Pos: 11 /Doppelblech/Geräte/A100 / I100/2 Systembeschreibung/A100/Steuerungsablauf @ 0\mod_1184844904750_501.doc @ 4090 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 10: Functional Sequence
/ or machines cannot automatically restart and thus create hazardous situations. Pos: 12 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 11: Technical Data
125,4 × 103 × 38 mm (H × W × D) fault 2 sheet power 1 sheet 0 sheet Fig. 1: Dimensions of A100 (for mounting on DIN-rail) A100 abmessungen.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 12 Fig. 2: Dimensions of A100-IP65 (in protective enclosure IP65) A100 in multibox IP65.wmf Pos: 15 /Doppelblech/Sensoren/T-Sensoren/T-Sensoren Technische Daten @ 0\mod_1139330480765_501.doc @ 1421 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 13: T Sensors
Min. adhesive force on axial tear-off 55 kg (122 lbs.) Weight: 2,3 kg (5.1 lbs.) Pos: 16 /Doppelblech/Sensoren/T-Sensoren/T-Sensoren Technische Zeichnung @ 0\mod_1139331231671_501.doc @ 1424 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 14: Technical Drawing T Sensors
(blau / blue) [3] sw (schwarz / black) [4] Fig. 5: Allocation of sensor cable KTGS-G Kabel_KTGS-G.wmf Pos: 20 /Kapitelübersicht/04. Montage @ 0\mod_1121421173015_501.doc @ 508 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 15: Monunting
The sensor can be mounted in any direction, either over or under the sheet metal. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 16 The diameter of the sensor should correspond to the minimum measuring area of the sheet. Pos: 23 /Doppelblech/Geräte/R100/4 Montage/Kabel @ 0\mod_1184847699046_501.doc @ 4110 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 17: Cables
This cable shield must be grounded at the machine side, not at the control unit side. Pos: 24 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 18 Double Sheet Detector R100-Serie A100 for single sided sensors Monunting B0003306 / Rev. 1.0 Blank page Pos: 25 /Kapitelübersicht/05. Elektrische Installation @ 0\mod_1121421905234_501.doc @ 509 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 19: Electrical Installation
The required supply voltage is 24 V DC and should be supplied from the associated machine controls. Pos: 27 /Doppelblech/Geräte/A100 / I100/5 Elektrische Installation/A100/Anschlussschema A100 @ 0\mod_1185174742796_501.doc @ 4265 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 20: Connecting Diagram
Internal circuit of the PLC connection (terminals 4 to 8) Fig. 7: Connecting diagram for A100 A100 anschlußschema.wmf A100 anschlussleiste.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 21: Connecting Diagram For Sensors T
Fig. 8: Connecting diagram for A100 for sensors T…GS and cable KTGS-G A100 anschlussleiste kabel KTGS-G.wmf Pos: 28 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 22 Double Sheet Detector R100-Serie A100 for single sided sensors Electrical installation B0003306 / Rev. 1.0 Blank page Pos: 29 /Kapitelübersicht/07. Inbetriebnahme @ 0\mod_1121421999890_501.doc @ 511 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 23: Start-Up
0 sheet Fig. 9: Controls and indications Dummy I100-2.jpg Pos: 31 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Belegung und Funktion der Tasten @ 0\mod_1184849242203_501.doc @ 4130 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 24: Allocation And Function Of Keys
The unit changes automatically to the measuring mode and will work with the last taught values. Pos: 33 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Betriebszustände @ 0\mod_1185181216687_501.doc @ 4289 Depending on software version ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 25: Operational Conditions
For doing so, refer to section “changing the thresholds”. Pos: 34 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Messmodus @ 0\mod_1184848938296_501.doc @ 4125 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 26: Measurement Mode
1-sheet, but will be significantly exceeded in case of 0-sheet so that 0-sheet will be securely detected. Pos: 35 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Teach-In @ 0\mod_1184849560375_501.doc @ 4135 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 27: Teach-In
− If the double sheet will not be safely detected, restrict the switching thresholds (see section „Changing the switching thresholds“). Pos: 36 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Ändern der Schaltschwellen @ 0\mod_1184849829328_501.doc @ 4140 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 28: Changing The Switching Thresholds
Press the key ”setup“. Fig. 15: Calling up the setup mode R100structure.bmp Step 2 Press the key ”change“. Fig. 16: Calling up a change R100TChHandChange.bmp ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 29 With the key „exit“ the values are stored. The system changes over to the measurement mode. The changed thresholds will be used from now on. Pos: 37 /Doppelblech/Geräte/R100/6 Inbetriebnahme / Bedienung/Teach-In mit geänderten Schwellwerten @ 0\mod_1184850230968_501.doc @ 4145 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 30: Teach-In With Changed Threshold Values
Has the function been executed, the system automatically changes to the measurement mode and shows the new thresholds. If the function could not be executed, a fault message appears in the LCD display. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 31: External Teach-In
Note! The external Teach-In will always be performed with the last valid thresholds. Pos: 39 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 32 Double Sheet Detector R100-Serie A100 for single sided sensors Start-up B0003306 / Rev. 1.0 Blank page Pos: 40 /Kapitelübersicht/09. Fehlermeldungen @ 0\mod_1121422043093_501.doc @ 513 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 33: Fault Messages, Causes And Remedies
(system is still in factory-set condition) overwritten – perform Teach-In via operating keys once. Pos: 42 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 34 Fault messages, causes and remedies B0003306 / Rev. 1.0 Blank page Pos: 43 /Kapitelübersicht/10. Wartung @ 0\mod_1121422080015_501.doc @ 514 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 35: Maintenance
When ordering spare parts, always state the serial number, the order information and the part number (if available). Pos: 45 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 36 Double Sheet Detector R100-Serie A100 for single sided sensors Maintenance B0003306 / Rev. 1.0 Blank page Pos: 46 /Kapitelübersicht/12. Bestelldaten @ 0\mod_1121422152468_501.doc @ 516 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 37: Order Data
Standard cable length is 2 meters, lengths up to 20 meters made to order. Pos: 48 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 38 Double Sheet Detector R100-Serie A100 for single sided sensors Order data B0003306 / Rev. 1.0 Blank page ===== Ende der Stückliste ===== ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...