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ZBX-540E Safety Cover
Assembly Instructions
This document provides instructions for service personnel. These procedures should not be
performed by the end user.
————————— Important Notes on Assembly Operations —————————
WARNING
Before attempting these operations, unplug the power cord for the modeling ma-
chine. Failure to do so may result in danger of electrical shock, electrocution, or en-
tanglement.
WARNING
After completing the operations, be sure to verify the operation of the interlock switch,
and never use the machine if the switch does not operate correctly.
➢ Before attempting these operations, read through this manual and familiarize yourself with the installation loca-
tion and orientation of each part.
➢ Assembly operations are to be performed by two or more persons.
➢ To prevent injury, wear gloves when performing these operations.
➢ Be sure to use some means to secure the emplacement base and safety cover.
Supported model
MODELA Pro II MDX-540
External dimensions
W x D x H: 1,042 x 1,030 x 978 mm (41 x 40.6 x 38.5 in.)
Weight
68 kg (150 lb.)
1
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Summary of Contents for Roland ZBX-540E
- Page 1 ZBX-540E Safety Cover Assembly Instructions This document provides instructions for service personnel. These procedures should not be performed by the end user. ————————— Important Notes on Assembly Operations ————————— WARNING Before attempting these operations, unplug the power cord for the modeling ma- chine.
- Page 2 Part List Top panel A x 1 Top panel B x 1 Left side frame x 1 Right side frame x 1 Left side panel A x 1 Left side panel B x 1 Right side panel A x 1 Right side panel B x 1 Back panel A x 1 Back panel B x 1...
- Page 3 Bottom stay A x 1 Bottom stay B x 1 Front cover x 1 Wiring covers A x 2 Wiring cover B x 1 Wiring cover C x 1 Handy-panel bracket x 1 Handy-panel hanger x 1 Handles x 2 Rubber caps x 3 Screws (M5 x 8 mm) x 4 Screws (silver, M4 x 8 mm) x 52...
- Page 4 Screws, with flange Tapping screws (M3 x 8 mm) x 2 Nuts, with flange (M4 mm) x 2 (M4 x 14 mm) x 4 Cable retainer x 1...
- Page 5 Assembly – ➀ Place the modeling machine at the installation loca- tion. ➁ Remove the switch box from the modeling machine (4 screws). Pull out the wiring from the switch box. Note: Place the removed switch box on the modeling machine's table or base cover.
- Page 6 ™ Screws M5 x 8 mm Handle Screws Hatch panel M5 x 8 mm Handle ➀ Attach the handles to the hatch panel. š T op panel A T op flame B T op panel B Hatch panel T op panel Rail T op flame A Roller...
- Page 7 › Interlock switch Wiring cover C Screws silver, M4 x 8 mm Screws, with washer M4 x 6 mm Wiring cover B The interlock wiring is along in the frame. ➀ Attach the wiring covers B and C. Note: When installing the wiring covers B and C and the switch box, be especially careful to keep the inter- lock wiring from being pinched.
- Page 8 Cable retainer Interlock wiring Front cover Screws black, M4 x 8 mm Screws black, M4 x 8 mm ➀ Pass the interlock wiring through the cable retainer and the hole in the front cover. ➁ Attach the front cover. ž...
- Page 9 ➓ Hatch panel Magnet Front cover Hole Switch Push plate Screws The screws are loosened. Hatch panel Push plate the hatch panel is closed. If the switch is not pressed, Adjusting the Interlock Switch Make sure the push plate is positioned at the center of the loosen the screws for the push plate and adjust the posi- hole for the interlock switch when the hatch panel is tioning.
- Page 10 Handy-panel bracket Screws, with washer M4 x 8 mm Nuts, Handy-panel with flange hanger T apping screws M3 x 8 mm Handy panel ➀ Attach the handy-panel bracket. ➁ Mount the handy-panel hanger on the handy panel. ➀ Remove the ventilation-duct filter. Note: Perform attachment and detachment of the ven- tilation-duct filter while turning it clockwise.
- Page 11 Back flame B Back panel B Back panel B Screws silver, M4 x 8 mm ➀ Attach the back panel B. Screws, with flange M4 x 14 mm Back panel B Hose Ventilation-duct filter ➀ Connect the ventilation-duct filter to the hose and at- Note: Perform attachment and detachment of the ven- tach it to the back panel B.
- Page 12 4K>>AH ?=F 4K>>AH ?=F ➀ Attach the rubber caps. Note: Use a cutter to make a cross-shaped cut in the ➁ Pass the power cord and other necessary cables through centers of the rubber caps to match the thickness of the rubber caps and connect them to the modeling the cables.