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Roland Double Sheet Detector R1000 Series Manual

Inductive principles – microcontroller based
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DOUBLE SHEET CONTROL R1000 SERIES I20
Pos: 1 /Doppelblech/Geräte/I20/Deckblatt/Deckblatt @ 1\mod_1201872179421_501.doc @ 5733
Double Sheet Detector I20
R1000 series
Inductive principles –
microcontroller based
Double sided non contact double sheet control of ferrous and non ferrous material
4 exchangeable linearized pairs of sensors for double sheet control of 0.15 – 10 mm
(.004 - .255 inch) sheet thickness
4-channel version allows connection of up to four pairs of sensors
►
Suitable for magnetic feeder systems
►
Programmable for 255 different sheet thicknesses and materials
►
Calibration by Teach-In procedure
►
Digital display of sheet thickness and operational parameters
►
Monitoring of over-gauge and under-gauge limit
►
Monitoring of operating voltage sensor gap
►
Galvanically isolated 10-bit input interface and 5-bit output interface

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  • Page 1 DOUBLE SHEET CONTROL R1000 SERIES I20 Pos: 1 /Doppelblech/Geräte/I20/Deckblatt/Deckblatt @ 1\mod_1201872179421_501.doc @ 5733 Double Sheet Detector I20 R1000 series Inductive principles – microcontroller based Double sided non contact double sheet control of ferrous and non ferrous material 4 exchangeable linearized pairs of sensors for double sheet control of 0.15 – 10 mm (.004 - .255 inch) sheet thickness 4-channel version allows connection of up to four pairs of sensors ►...
  • Page 2 2015 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.

  • Page 3: Table Of Contents

    Configuration menu .......................... 71     General information regarding the configuration ................76     Changing, setting-up or checking the configuration ................. 76     ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 4 Other accessories (within scope of delivery) ................. 116         Appendix ............................117 13.1 System configuration form ......................117     ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 5: Declaration Of Conformity According To Ec Directives

    The safety instructions and warnings must be observed. ISO 9001 : 2008 Reg.-no. 5152 QM08 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 6: Safety Advices

    It has been written for technically qualified personnel. Unauthorized tampering with the unit, especially ignoring the warnings in this handbook, can cause malfunction and damage to the unit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 7: Declaration Of Icons

    The reliable function of the Double Sheet Detector depends therefore most importantly on the selection of the correct sensors and the mounting of the sensors. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 8 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Technical data Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 9: Technical Data

    In order to protect the outputs from damage by inductive spikes, the Attention outputs need to be protected by amply dimensioned flyback diodes. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 10: Versions Of The Control Unit I20

    Protection class: IP54 Weight: ca. 0.25 kg (0.55 lbs) Material of enclosure: Stainless steel / Brass, Nickel plated Sensor cable: Quick disconnect ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 11 Sensor cable: Quick disconnect The stated measurement ranges are only valid for systems in „Standard“ Note setting. For details refer to chapter 3.2. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 12 Ax (2 n) STAINLESS STEEL (Austenitic) Ax (n) Ax (½ n) Sheet thickness / mm Fig. 2: Sensor diagrams for sensors IS / IE20-30GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 13 Example: S1: 40 mm S2: 42 mm S3: 39 mm S4: 43 mm All values are within ±10%. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 14: Dimensions Of The Sensors

    Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Technical data Dimensions of the sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 15: Sensor Cables

    The cable length can be to up to 50 m. Following the rule "the shorter the better" generally leads to better measuring results. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 16: Scope Of Delivery (Accessories)

    The volume of accessories depends on the version of the control unit. It is shown in Chapter 5.2 “Configuration of connectors“. Fig. 6: Accessories, packaged ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 17: System Description

    The selections b) - f) are intended as substitution for the mode “Dimension %“ known from the I10K. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 18 • The measurement position of the part to be tested must be identical during Teach-In and measurement. • For this application glass turntables are very well suited, magnetic transportation systems are not recommended. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 19: General Hints For Process Reliability

    • the pre-magnetization of FE material in case of magnetic transport systems. • the smooth run of the material, with low vibrations ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 20: Control Unit

    System parameters are set only once during commissioning, and will then remain unchanged. Program parameters contain items which are material and job depending, and enable individual adaptation to the measuring task. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 21 Teach-In data will be deleted. Using this function only makes sense if a unit is to be newly used for another machine. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 22 The outputs (0-sheet, 1-sheet and 2-sheet) are activated according to the number of sheets between the sensors. The equipment does not block the operation if double sheet is encountered. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 23 Displays the versions of Software and Hardware as well as the bus information. Identification of the control unit. These information needs to be at hand for telephone support. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 24 Signal Signal range for 2-sheet Upper switching threshold Untere Schaltschwelle Lower switching threshold Lower switching threshold Fig. 9: Visualization of switching thresholds ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 25 The upper switching threshold TU can be set from 100...180%. If the measuring value is within both limits, the signal “1-sheet“ is generated. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 26 The calibration applies only to the currently selected program. “Teach-In Part B“ The unit calibrates part B to 200%. The calibration applies only to the currently selected program. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 27: Application Examples

    2:1 (sequencer). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 28 0-sheet 0-sheet / 1-sheet 0-sheet / 1-sheet 0-sheet 0-sheet / 1-sheet 0-sheet / 1-sheet 0-sheet 0-sheet / 1-sheet 0-sheet / 1-sheet 0-sheet ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 29 6. evaluate result Pr.2 7. select Prog.3 8. measure Pr.3 9. evaluate result Pr.3 10. select Prog.4 11. measure Pr.4 12. evaluate result Pr.4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 30 - for Teach-In it must be used at each sensor pair a sheet which later corresponds to the sheet thickness to be measured. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 31 Sensor 1 + Sensor 3 + Sensor 4 Sensor 2 + Sensor 3 + Sensor 4 Sensor 1 + Sensor 2 + Sensor 3 + Sensor 4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 32 3. evaluate result Pr.1 4. select Prog.2 5. measure Pr.2 1,5 mm 1,5 mm 1,8 mm 1,8 m 6. evaluate result Pr.2 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 33: Tailor Welded Blanks

    Higher threshold 120% Design information regarding transporting velocity 3.8.1 Sensor coverage / Measurement target For details refer to chapter 4.3.2 “Measurement target” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 34 Note measurement results, due to the averaging effect. The setting of the settling time influences the max. transport velocity of sheets. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 35: Secondary Magnetic Flux

    For details refer to chapter 4.4. By using the “dynamic Teach-In” function, the system considers this influence. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 36 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 37: Mounting

    Strong vibrations and additional heat can damage the control unit. Attention In case of panels or operator consoles the front panel version may be used. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 38: Dimensions Of The System

    Fig. 13: Dimensions of the 2-channel / 4-channel unit in wall mount enclosure A minimum depth of 120 mm is required for connecting the plugs. Note ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 39 Philips head screw M4 DIN 74 All dimensions are in mm. Tolerance: ±0.4 mm Fig. 14: Dimensions of the front panel enclosure -front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 40: Mounting Of Sensors

    Fig. 15: Dimensions of the front panel enclosure - side view A minimum depth of 120 mm is required for connecting the plugs Note: (see figure on next page). Mounting of sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 41 Teach-In of all parameter sets can be avoided. 4.3.1 Possible combinations of transmitter and receiver It is possible to use following types of transmitter and receiver together: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 42 If the coverage is smaller, then the sheets should be transferred with reduced speed through the sensor gap or measured statically. Precondition is however a constant distance to the sheet edge. Fig. 18: Measurement target ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 43 The sensor cables should not be placed directly adjacent to cables with large interference potential, e.g. power supply cable. This applies especially to longer cable lengths. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 44: Sensor Mounting In Magnetic Conveyors

    In order to reduce the disturbing effect of the magnets in dynamic measuring mode, we suggest to mount the receiver at the largest possible distance. As a minimum distance for sensor type IE42-30GS we require 40 mm. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 45 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 46 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Electrical installation Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 47: Electrical Installation

    Fig. 21: Connections on 2-channel unit / 4-channel unit In case of I20-2-O-S the connections S3, E3, S4 and E4 are omitted. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 48 0 VDC power supply 0 VDC min. 1.5 mm Central machine grounding Fig. 23: Diagram of wiring between PLC and I20 control unit ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 49 (copper) of at least 1.5 mm² cross section must be connected to the earth ground of the machine. The connection is obligatory! The positive supply voltage +24 VDC should not be Attention connected to machine ground. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 50: Connecting Diagram - Examples

    When using the SCI20S cable the transmitting sensor and the receiving sensor will automatically be connected to the appropriate sockets of the control unit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 51 Kabel SCI20S-GG-TE (Verlängerung / Trennstelle) zwischen Gerät und Sensorkabel Cable SCI20S-GG-TE (extension / quick disconnect) between control unit and sensor cable Fig. 25: Cable extension SCI20S-GG-TE ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 52 Cable socket 2276032 Transmitter Receiver IE...GS IS...GS Sender Empfänger ISQ...S Transmitter Receiver IEQ...S Fig. 26: I20 with one sensor pair and cable extension SCI20S-GG-TE ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 53 Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Electrical installation 5.3.2 Connecting diagram I20-4 with four sensor pairs Fig. 27: I20-4 with four sensor pairs ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 54 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 55: Communication With The Plc

    • in case of system fault • during a system test The signal is HIGH (24V) • when the system is operational ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 56 The signal will also be activated if measurements without a sheet Note (measurement value below 80%) are performed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 57: Timing Diagrams

    After point 4 or 4 ms after point 3 switch the input IN0 “Measurement Start” to LOW. In case of fault the signal “Enable” will be switched to LOW. Note ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 58 In the “extern special” measurement mode the highest measured Note value will be displayed and held at the outputs until a new measurement is started. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 59 If “Measurement: Demo mode” is configured it is not possible to interrogate the outputs OUT1…OUT4, because the measurement restarts automatically after finishing the test. Therefore the unit must be configured to “Measurement: external”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 60 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 … … … … … … … … … Not used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 61 After a minimum time of 10ms switch the input IN5 “Clear 2-Sheet” to LOW. Within 10ms the unit can be operated via the inputs. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 62 After point 4 or 10ms after point 3 switch the input IN4 “zero adjust” to LOW. The outputs OUT1…OUT4 switch to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 63 Note: If “FE” (ferromagnetic material) or operating mode “Frequency” is set, then the material detection for NF will also be performed, but will be without any effect. There will also no fault message be displayed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 64 After point 4 or 10ms after point 3 switch the input IN2 “Teach-In 1-sheet” to LOW. The outputs OUT1…OUT4 switch to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 65 Now switch the input IN2 “Teach-In 1-sheet” to LOW. The Teach-In is completed within 0,5s and the outputs OUT1…OUT4 switch to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 66 After point 4 or 10ms after point 3 switch the input IN7 “Tech-In 2-Sheet” to LOW. The outputs OUT1…OUT4 switch to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 67 Now switch the input IN7 “Tech-In 2-sheet” to LOW. The Teach-In is completed within 0,5s and the outputs OUT1…OUT4 switch to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 68: Internal Control (Demo Mode)

    In general, this operating mode is suitable for demonstration purposes only. Prerequisites: • Supply voltage applied • System parameter “Measurement mode” set to “demo” • Teach-In has been executed ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 69: Start-Up

    It shows the type of system and the software version. After the control unit is fully operational, the Start screen is replaced by the operations screen. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 70: Operation

    Selects a parameter for changing and confirming the change Enter Activates the menu level, for deleting a fault message and exiting the menu level. Menu ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 71: Configuration Menu

    Data backup via virtual RS232 (USB) 7.11 Updating the firmware of the system Firmware update Fig. 30: Main structure of configuration menu ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 72 – static all / single – no Teach-in 2-sheet – dynamic all / single – static all / single Fig. 31: Sub structure „program parameters“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 73 Teach-in part B – dynamic all / single – static all / single Fig. 32: Sub structure „program parameters“ of the operating mode Frequency ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 74 Deviation distance Indication Sensors distance mm – mm – inch – no Control sensors – yes Fig. 33: Sub structure „system adjustment“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 75 Diagnostic factor / thickness range Compensation factor scheduled System info versions of Software, Hardware-Proc.-board, Hardware-Analog-board Fig. 34: Sub structure configuration ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 76: General Information Regarding The Configuration

    Configuration change: All program / adjust / system parameters can be changed after entering the password. The following menu option is shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 77 The input of the password can be aborted by pressing the MENU button. A fault is generated if PLC commands are executed while entering the Note password or changing parameters. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 78: Program Parameters

    Teach-In. A change of the nominal thickness deletes the values Attention determined during Teach-In. A new Teach-In is required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 79 Fig. 43: Adjusting the lower limit Value range: between 100% and 180% of the nominal value, with simultaneously displaying the absolute limit value. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 80 The position of the sheet for Teach-In for 1-sheet must match with Note the position in measurement operation. Otherwise the measurement result can become faulty. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 81 The system will perform a punctual Teach-In for 2-sheet. • Dynamic: The double sheet with nominal thickness is moved through the sensor gap while performing the Teach-In for 2-sheet. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 82 After the Teach-In for 2-sheet the following message is shown: Program Parameter: 9 Teach-In 2-sheet finished push ENTER Fig. 52: Teach-In finished ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 83 A change deletes the values determined during the Teach-In and Note therefore requires a new Teach-In. Program parameter 4: not available ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 84 • static: A static Teach-In for Part A will be performed • dynamic: A dynamic Teach-In for Part A will be performed ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 85 Teach-In for Part A the following message is shown: Program Parameter: 8 Teach-In part A finished push ENTER Fig. 62: Teach-In finished ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 86 Teach-In for Part B the following message is shown: Program Parameter: 9 Teach-In part B finished push ENTER Fig. 66: Teach-In finished ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 87: Adjustment Parameters

    When the zero adjust is completed, the following message appears: Adjust Parameter: Zero adjust Fig. 69: Zero adjust successfully completed The zero adjust is now completed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 88 • yes: The sensors are checked for correct wiring / allocation. In case of fault-free test result „Sensor control OK“ will be shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 89: System Parameters

    The measurement range can be determined in the sensor diagram for the Note respective sensor (see chapter 2.3 “Sensors”). For explanation of “System type” see chapter 3.2. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 90 System Parameter: clear prog. param. Fig. 79: Deleting of measuring programs Possible choices: • yes • no The deletion cannot be undone. Attention ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 91 This means that for all types of sheets the nominal thickness values must be re-entered and the Teach-In must be performed again. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 92 This also applies for the outputs 0-1-2-Warning. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 93 The outputs 0-sheet, 1-sheet, 2-sheet and warning are inverted, i.e. the respective signals in the timing diagrams and wiring diagrams must be seen inverted. The output “Enable“ is not affected thereby. Note ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 94 Here the external adjust, which is possible via fieldbus with the signals “Teach-In“ and “zero adjust“, can be deactivated / activated. Possible choices: • yes • no ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 95 Indication of the versions of Software (SV) and Hardware (Processor board und Analog board). This info field can also be displayed during the regular operation by pressing the ENTER key. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 96: Data Backup

    PC, using the supplied cable. Then select “Firmware Update” in the configuration mode. FIRMWARE UPDATE connect USB(FLASH) Fig. 97: Indication for activating firmware update ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 97 The update will then be executed via the RPP7 software. For operating the RPP7 software please refer to chapter 10, “Maintenance”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 98 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Start-up Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 99: Operation

    Selects a parameter for changing and confirming the change Enter Activates the menu level, for deleting a fault message and exiting the menu level. Menu ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 100: Entering A Measurement Program

    Adjust lower limit (“low“) to 80% (default setting) Adjust upper limit (“up“) to 120% (default setting) Perform a Teach-In Return into the measurement mode with the MENU key ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 101: Zero Adjust (After Sensor Exchange)

    Return to the measurement mode with the MENU key The exact Teach-In procedure is described in the chapter “Program parameters” – “Teach-In". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 102 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Fault messages, causes and remedies Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 103: Fault Messages, Causes And Remedies

    Parallel IO inputs • Sensor test • Teach-In / Zero adjust • Sensors / sensor cables • Hardware • Operating voltage • Other faults ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 104: Faults Concerning Memory

    Several System parameters are not realistic. Check all system parameters and store anyone of them. By this action all parameters will then be saved. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 105: Faults Concerning Usb Data Transmission (Virtual Rs232)

    (with configuration keyboard. ”double sheet hold”). The program number activated in the menu program Select valid program number. selection is > 255. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 106: Faults Concerning Sensor Test

    4 operating keys and thus call up the configuration menu directly, and set the correct values there. Only then the fault conditions are redressed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 107: Faults Concerning Hardware

    Unknown error or error description is included in a newer • Contact Roland Electronic Service Department. manual. • Request for newer manual. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 108 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Maintenance Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 109: Maintenance

    “System configuration“ in the chapter 13 “Appendix“, should be used during the new start-up. If this form is not available, the information must be retrieved from the equipment documentation. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 110: Replacement Of Fuses

    Connect only one Roland device to a PC. • The drivers are included on the CD. • Switch the device to backup mode (For details refer to chapter 7.10). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 111: Firmware Update Via Usb Interface

    1 pair of sensors, if the sensors are exposed to excessive stress. Sensors: Whether a spare control unit should be kept in inventory has to be decided on individual basis. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 112 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Technical records Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 113: Technical Records

    The sensor cables of the I10 and I10K systems can no longer be used. 9. Configuration The I20 offers new configuration features (For details refer to chapter 7.9). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 114: Order Data

    Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Order data Blank page 12 Order data ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 115: Versions Of Control Unit I20

    SCI20S-GG-TE 4 x 2 x 0,25 mm² as well as for sensors ISQ/IEQ42FS, to be inserted between control unit and sensor cable. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 116: Cable Plugs And Cable Sockets

    Replacement cable for USB connection to the PC, 1.8 m length, for data backup 2279066 Software for data backup and firmware update RPP7 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 117: Appendix

    24V PLC monitoring: ( ) yes External adjust: ( ) yes ( ) no Compensation level: ( ) 0 System version: ( ) __________________ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 118 Manual Double Sheet Detector-series I20 B0069991 / Rev. 1.7 Appendix ---------- End of Document ---------- ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

This manual is also suitable for:

I20-4-o-sI20-2-o-s-fpI20-4-o-s-fpDouble sheet detector i20 seriesI20-2-o-s

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