Ford 2002 Bantam Workshop Manual page 982

308-03-92
ASSEMBLY (CONTINUED)
E4462 EN
Manual Transaxle
17. NOTE: Carry out steps and three times and
calculate the average measurement.
Measure the differential end float.
1. Lift the differential assembly using the
special tool.
2. Read off the measurement.
• Example:
• 1st measurement: 0,73 mm
• 2nd measurement: 0,74 mm
• 3rd measurement: 0,72 mm
• Average = 0,73 mm + 0,74 mm + 0,72
mm / 3 = 0,73 mm.
• The shim thickness should be rounded
down up to 0.05 mm and rounded up from
0.06 mm.
• The shims are available in thicknesses
from 0,1 mm to 1,1 mm in increments of
0,1 mm.
• Continue with step 18
18. Establish the required adjustment shim
(example).
• Thickness of the adjustment shim =
• measuring shim (3,80 mm) +
• average value (0,73 mm) +
• bearing preload (0,40 mm) -
• thickness of the Belleville washers
(4,42 mm) =
• 3,80 mm + 0,73 mm + 0,40 mm - 4,42
mm = 0,51 mm.
• The resulting adjustment shim thickness
is 0,51 mm, which is rounded down to 0,5
mm.
19. Separate the transmission housing halves
• Insert the upper assembly plug.
• Turn the transmission through 180
degrees.
• Detach the dial gauge, magnetic fixture
and special tool.
308-03-92
07/2001