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Thermo Scientific 5028i Manuals
Manuals and User Guides for Thermo Scientific 5028i. We have
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Thermo Scientific 5028i manual available for free PDF download: Instruction Manual
Thermo Scientific 5028i Instruction Manual (330 pages)
Continuous Particulate Monitor
Brand:
Thermo Scientific
| Category:
Monitor
| Size: 28.27 MB
Table of Contents
Table of Contents
13
Service Menu/Average Pm/Pm
17
Figures
23
Chapter 1 Introduction
27
Principle of Operation
29
Figure 1-1. Model 5028I Flow Schematic
30
Specifications
33
Table 1-1. Model 5028I Specifications
33
Chapter 2 Installation
37
Packaging and Transport
37
Lifting
38
Unpacking and Inspection
38
Acceptance Testing and Startup Procedures
38
Acceptance Test
39
Figure 2-1. Model 5028I Sampling Room Air under Stable Conditions
41
One-Point Temperature Verification
41
Table 2-1. Pressure Units Conversion
41
One-Point Barometric Pressure Verification
42
One-Point RH Sensor Verification
42
One-Point Volumetric Flow Rate Verification
42
Setup
43
Inlet System
43
Figure 2-2. Model 5028I Side View-Inches [Millimeters]
44
Figure 2-3. Model 5028I Top View-Inches [Millimeters]
44
Heater
44
Figure 2-4. Model 5028I Vertical View
45
Sample Tube Extension Lengths
45
Figure 2-5. Heater Assembly
46
Monitor Installation
46
Rack Mounting Option
46
Figure 2-6. Rear Panel Plumbing Schematic
47
Connecting External Devices
48
I/O Terminal Board
48
Terminal Board PCB Assemblies
48
Figure 2-7. I/O Terminal Board Views
49
Table 2-2. I/O Terminal Board Pin Descriptions
49
D/O Terminal Board
50
Figure 2-8. Pin-Out of Rear Panel Connector
50
Table 2-3. Default Analog Outputs
50
25-Pin Terminal Board
51
Figure 2-9. D/O Terminal Board Views
51
Table 2-4. D/O Terminal Board Pin Descriptions
51
Figure 2-10. 25-Pin Terminal Board Views
52
Table 2-5. 25-Pin Terminal Board Pin Descriptions
52
Power Connections
53
Startup
53
Data Content
54
Shutdown
54
Important Tips
54
Chapter 3 Operation
55
Display
55
Pushbuttons
56
Figure 3-1. Front Panel Display
56
Figure 3-2. Front Panel Pushbuttons
56
Soft Keys
57
Table 3-1. Front Panel Pushbuttons
57
Alphanumeric Entry Screen
58
Firmware Overview
58
Figure 3-3. Flowchart of Menu-Driven Firmware
59
Power-Up Screen
60
Run Screens
60
Ambient Conditions Run Screen
61
Main Menu
62
Mass Sensor Data Run Screen
62
Sample Conditions Run Screen
62
Range Menu
63
Concentration Units
63
Range
64
Table 3-2. Standard Ranges
64
Figure 3-4. Pin-Out of Rear Panel Connector
65
Set Custom Ranges
65
Table 3-3. Default Analog Outputs
65
Custom Ranges
66
Integration Time
66
24-Hour Average
66
Calibration Factors Menu
67
PM/PM B
67
PM/PM B
68
PM/PM Coefficient
68
Instrument Controls Menu
68
Flow
69
Measurement Mode
69
Set Flow/Pump
69
Heaters
70
Pump Value
70
Set Heater
70
Filter Tape Control
71
RH Threshold
71
Temperature Threshold
71
Manual
72
Mass Limit
72
Next Time
72
Period
73
Counter
74
Detectors
74
Volumetric Conditions
74
Pressure Compensation
75
Standard
75
Temperature Compensation
75
Datalogging Settings
76
Select Srec/Lrec
76
View Logged Data
76
Number of Records
77
Date and Time
78
Erase Log
78
Select Content
78
Choose Field Data
79
Concentrations
79
Other Measurements
79
Analog Inputs
82
Commit Content
82
Figure 3-6. Detector a Flag
82
Configure Datalogging
83
Reset to Default Content
83
Table 3-4. Analog Output Zero to Full-Scale
99
Table 3-5. Signal Type Group Choices
100
Figure 3-5. Common Flags
101
Flow
109
Min and Max Flow Limits
121
Flow Alarms
121
Flow
122
Min and Max Flow Limits
122
Concentration Alarms
122
Average PM/PM
123
Instant Pm/Instant PM
123
Min and Max Average PM/PM Concentration Limits
123
Min and Max Instant PM Concentration Limits
124
Service Menu
124
Rh/Temperature Calibration
125
Ambient Temperature
125
Flow/Flow B Temperature
125
Ambient Relative Humidity
126
Pressure/Vacuum Calibration
126
Barometer Pressure Calibration
126
Calibrate Barometer Pressure Span
127
Restore Default Calibration
127
Calibrate Flow Pressure Span
128
Calibrate Vacuum Pressure Span
128
Calibrate Vacuum/Flow Offset
128
Restore Default Calibration
129
Flow Calibration
129
Auto Flow Calibration
129
Manual Flow Calibration
130
Mass Calibration
130
Barometer Mass Coefficient
131
Mass Coefficient
131
Thermal Mass Coefficient
131
Vacuum Mass Coefficient
131
Alpha Efficiency Coefficient
132
Auto Mass Coefficient
132
Manual Mass Coefficient
132
Detector Calibration
133
Auto Detector Calibration
133
Manual Detector Calibration
133
Beta Ref Threshold
134
Beta/Ref/Alpha Counts
134
High Voltage
134
Alpha Threshold
135
Figure 4-1. Differential Pressure and Vacuum Calibration Ports
147
Figure 5-2. European PM
158
Figure 5-4. Inspecting and Cleaning the Fan
160
Figure 5-5. Replacing the Filter Tape
162
Table 6-1. Troubleshooting - General Guide
164
Table 6-2. Troubleshooting - Alarm Messages
166
Figure 6-1. Board-Level Connection Diagram - Common Electronics
168
Figure 6-2. Board-Level Connection Diagram - Measurement System
169
Table 6-3. Motherboard Connector Pin Descriptions
170
Table 6-4. Measurement Interface Board Connector Pin Descriptions
175
Table 6-5. Front Panel Board Connector Pin Diagram
179
Table 6-6. I/O Expansion Board (Optional) Connector Pin Descriptions
181
Table 6-7. Digital Output Board Connector Pin Descriptions
182
Figure 7-1. Properly Grounded Antistatic Wrist Strap
188
Table 7-1. Model 5028I Replacement Parts
189
Table 7-2. Model 5028I Cables
190
Table 7-3. External Device Connection Components
191
Figure 7-2. Model 5028I Component Layout
192
Figure 7-3. Removing the Measurement Case Assembly and Rear Panel
193
Figure 7-4. Replacing the Fan
195
Figure 7-5. Replacing the Detector Amplifier Assembly
196
Figure 7-6. Replacing the Pump
198
Figure 7-7. Replacing the Pressure Board Assembly
199
Figure 7-8. Replacing the Pressure Board Assembly Plumbing Connection
200
Figure 7-9. Rear Panel Analog Input and Output Pins
203
Table 7-4. Analog Output Channels and Rear Panel Pin Connections
203
Table 7-5. Analog Input Channels and Rear Panel Pin Connections
203
Analog Output Calibration
204
Analog Input Calibration
205
Figure 7-10. Replacing the Thermistor
206
Figure 7-11. Replacing the I/O Expansion Board (Optional)
207
Figure 7-12. Rear Panel Board Connectors
208
Figure 7-13. Replacing the Measurement Interface Board
210
Figure 7-14. Replacing the Photo Interrupt Board
211
Figure 7-15. Replacing the Proportional Valve
212
Figure 7-16. Replacing the Detector Assembly
213
Figure 7-17. Replacing the RTD
214
Figure 7-18. Replacing the Transformer
215
Figure 7-19. Replacing the Radius Tube
216
Figure 7-20. Replacing the Ambient Rh/Temperature Assembly
217
Figure 7-21. Replacing the Front Panel Board and the LCD Module
218
Figure 8-1. Hardware Components
222
Table 8-1. RS-232 DB9 Connector Pin Configuration
231
Table 8-2. RS-485 DB9 Connector Pin Configuration
231
Table 9-1. Cable Options
234
Table 9-2. Color Codes for 25-Pin and 37-Pin Cables
234
Table 9-3. Mounting Options
235
Figure 9-1. Bench Mounting
236
Figure 9-2. Rack Mounting
236
Figure 9-3. Rack Mount Option Assembly
237
Figure 9-4. Roof Flange Assembly
238
Figure 9-5. Securing the Roof Flange
238
Table B-1. Error Response Messages
243
Table B-2. C-Link Protocol Commands
243
Figure B-1. Flags Field
251
Table B-3. Record Output Formats
266
Table B-4. Stream Time Values
269
Table B-5. Standard Ranges
284
Table B-6. Contrast Levels
286
Table B-7. Allow Mode Command Values
291
Table B-8. Reply Termination Formats
292
Table B-9. Set Layout Ack Values
294
Table B-10. Power up Mode Values
294
Table B-11. Analog Current Output Range Values
295
Table B-12. Analog Voltage Output Range Values
296
Table B-13. Default Analog Output Channel Assignments
298
Table C-1. Read Coils for 5028I
312
Table C-2. Read Registers for 5028I
314
Table C-3. Write Coils for 5028I
315
Table D-1. Operating Status for Model 5028I
323
Table D-2. Error Status for Model 5028I
324
Table E-1. Read Commands for 5028I
325
Table E-2. Write Commands for 5028I
326
Table E-3. Control Commands for 5028I
327
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