Siemens Milltronics BW500/L Manuals

Manuals and User Guides for Siemens Milltronics BW500/L. We have 2 Siemens Milltronics BW500/L manuals available for free PDF download: Operating Instructions Manual, Operating Lnstructions

Siemens Milltronics BW500/L Operating Instructions Manual

Siemens Milltronics BW500/L Operating Instructions Manual (220 pages)

Integrators

Brand: Siemens | Category: Control Unit | Size: 8.6 MB

Table of Contents

Table of Contents
5
Safety Notes
13
The Manual
15
Milltronics BW500 and BW500/L
17
Specifications
19
Installation
23
- Dimensions
  23
- Layout
  25
- Optional Plug-Ins
  27
- Smartlinx Module
  27
- Ma I/O Board
  27
- LVDT Conditioner Card
  28
- Optional Components and Their Locations
  29
- Interconnection
  29
- System Diagram
  30
- Scale - One Load Cell
  31
- Scale - Two Load Cells
  32
- Scale - Four Load Cells
  34
- Scale - Six Load Cells
  35
- Scale - LVDT
  36
- Speed
  37
- Constant Speed (no Sensor)
  37
- Main Speed Sensor
  38
- Auxiliary Speed Sensor
  39
- Auxiliary Inputs
  40
- Auto Zero
  40
- RS232 Port 1
  41
- Printers
  41
- Computers and Modems
  41
- Remote Totalizer
  42
- Ma Output 1
  42
- Relay Output
  42
- RS485 Port 2
  43
- Daisy Chain
  43
- Terminal Device
  43
- RS232 Port 3
  43
- Power Connections
  44
- Ma I/O Board Connections
  45
- Installing/Replacing the Back-Up Battery
  46
Start up
49
- Keypad
  49
- Program Mode
  50
- Program Mode Display
  50
- To Enter PROGRAM Mode
  51
- RUN Mode
  53
- Initial Start up
  53
- Power up
  54
- Programming
  54
- Load Cell Balancing
  59
- Typical Two Load Cell Belt Scale
  60
- Access P295
  60
- Balancing Six Load Cell Belt Scales
  64
- Balancing for a and B
  64
- Balancing for C and D
  64
- Zero Calibration
  65
- RUN Mode
  67
Recalibration
69
- Belt Speed Compensation
  69
- Access P018
  69
- Material Tests
  70
- Change
  71
- Access P019 and Enter EDIT Mode
  72
- Material Test
  72
- Design Changes
  74
- Recalibration
  74
- Routine Zero
  74
- Initial Zero
  76
- Direct Zero
  77
- Auto Zero
  78
- Routine Span
  79
- Initial Span
  80
- Direct Span
  82
- Multispan
  83
- Programming
  84
- Online Calibration
  87
- Online Calibration Feature
  88
- Activate Online Calibration
  90
- Factoring
  92
- Access P359 in VIEW Mode
  93
- Linearization
  94
Operation
99
- Load Sensing
  99
- Speed Sensing
  99
- Differential Speed Detection
  100
- Moisture Compensation
  100
- Incline Compensation
  101
- Modes of Operation
  102
- Damping
  102
- Ma I/O (0/4-20 Ma)
  103
- Relay Output
  104
- Totalization
  105
- Internal Totalizer
  105
- External Totalizer
  106
PID Control
109
- Hardware
  109
- Connections
  109
- Setpoint Controller - Rate Control
  110
- Setpoint Controller - Load Control
  111
- Setpoint Controller - Master/Slave Control
  112
- Setpoint Controller - Rate and Load Control
  113
- Setup and Tuning
  114
- Proportional Control (Gain), P
  114
- Integral Control (Automatic Reset), I
  114
- Derivative Control (Pre-Act or Rate), D
  115
- Feed Forward Control, F
  115
- PID Setup and Tuning
  116
- Initial Start-Up
  116
- Programming
  119
Batching
123
- Connections
  124
- Typical Ladder Logic
  124
- Programming
  125
- Operation
  125
- Pre-Act Function
  126
Communications
127
- BW500 and BW500/L and Smartlinx
  127
- Connections
  128
- Wiring Guidelines
  128
- Configuring Communication Ports
  129
- P770 Serial Protocols
  129
- P771 Protocol Address
  130
- P772 Baud Rate
  130
- P773 Parity
  130
- P774 Data Bits
  131
- P775 Stop Bits
  131
- P778 Modem Attached
  131
- P779 Modem Idle Time
  132
- P780 RS-232 Transmission Interval
  132
- P781 Data Message
  133
- P799 Communications Control
  133
- Dolphin Protocol
  134
- Modbus RTU/ASCII Protocol
  135
- How Modbus Works
  135
- Modbus RTU Vs. ASCII
  136
- Modbus Format
  136
- Modbus Register Map
  136
- Modbus Register Map (Cont'D)
  140
- Modems
  149
- Example Setup
  149
- Error Handling
  151
Parameters
155
- Start up (P001 to P017)
  155
- P001 Language
  155
- P002 Test Reference Selection
  155
- P003 Number of Load Cells
  156
- P004 Rate Measurement System
  156
- P005 Design Rate Units
  156
- P008 Date
  156
- P009 Time
  157
- P011 Design Rate
  157
- P014 Design Speed
  157
- P015 Speed Constant
  157
- P016 Belt Length
  158
- P017 Test Load
  158
- P018 Speed Adjust
  159
- P019 Manual Span Adjust
  159
- P022 Minimum Speed Frequency
  159
- P080 Display Damping
  159
- P081 Display Scroll Mode
  160
- Relay/Alarm Function (P100 - P117)
  160
- P100 Relay Function
  160
- P101 High Alarm / Deviation Alarm
  161
- P102 Low Alarm
  161
- P107 Relay Alarms
  161
- P117 Relay Dead Band
  162
- P118 Relay Logic
  162
- P119 Override
  162
- Ma I/O Parameters (P200 - P220)
  163
- P200 Ma Output Range
  163
- P201 Ma Output Function
  163
- P204 Ma Output Average
  163
- P212 Ma Output Minimum
  164
- P213 Ma Output Maximum
  164
- P214 4 Ma Output Trim
  164
- P215 20 Ma Output Trim
  164
- P220 Ma Output Damping
  164
- P250 Ma Input Range
  165
- P255 Ma Input Function
  165
- P261 4 Ma Input Trim
  165
- P262 20 Ma Input Trim
  166
- P270 Auxiliary Input Function
  167
- Calibration Parameters (P295 - P360)
  169
- P295 Load Cell Balancing
  169
- P341 Days of Service
  169
- P350 Calibration Security
  170
- Online Calibration Options (P355 - P358)
  170
- P355 Online Calibration Feature
  170
- P356 Online Calibration Reference Weight
  170
- P357 Online Calibration Limits
  171
- P358 Online Calibration Activation
  171
- P359 Factoring
  171
- P360 Calibration Duration
  171
- P365 Multispan
  172
- P367 Direct Zero Entry
  172
- P368 Direct Span Entry
  172
- P370 Zero Limit Deviation
  173
- P371 Auto Zero Initiation Upper Limit
  173
- P377 Initial Zero
  173
- P388 Initial Span
  173
- Linearization Parameters (P390 - P392)
  174
- P390 Linearizer
  174
- P391 Linearizer Load Points
  174
- P392 Linearizer Compensation
  174
- P398-01 Moisture Content
  174
- P398-02 Moisture Content
  174
- P399 Incline Sensing
  175
- Proportional Integral Derivative (PID) Control
  175
- P400 PID System
  175
- P401 PID Update Time
  175
- P402 PID Process Value Source
  176
- P405 Proportional Term
  176
- P406 Integral Term
  176
- P407 Derivative Term
  176
- P408 Feed Forward Term
  176
- P410 Manual Mode Output
  177
- P414 Setpoint Configuration
  177
- P415 Local Set Point Value
  177
- P416 External Setpoint
  178
- P418 Remote Setpoint Ratio
  178
- P419 PID Freeze Option
  178
Batch Control (P560 - P568)
178
P560 Batch Mode Control
178
P564 Batch Setpoint
179
P566 Batch Pre-Warn
179
P567 Batch Pre-Warn Setpoint
179
P568 Batch Pre-Act
179
P569 Manual Batch Pre-Act Amount
180
P598 Span Adjust Percentage
180
Totalization (P619 - P648)
180
P619 Totaling Dropout
180
P620 Display Zero Dropout
180
P621 Ma Zero Dropout
181
P631 Totalizer Resolution
181
P634 Communication Totalizer Resolution
182
P635 Verification Totalizer
182
P638 External Totalizer Resolution
183
P643 External Contact Closure
184
P647 Totalizer Display
184
P648 Totalizer Reset, Internal
184
P680 Test Load: Weight (Options)
185
P681 Total Mass of Test Weights
185
P682 Average Idler Spacing
185
P690 Speed Constant Entry
185
P691 Drive Pulley Diameter
186
P692 Pulses Per Sensor Revolution
186
Ecal Parameters (P693 - P698)
186
P693 Load Cell Capacity Units
186
P694 Ecal Load Cell Capacity
186
P695 Ecal Load Cell Sensitivity
187
P696 Ecal Load Cell Excitation
187
P697 Ecal Idler Spacing
187
P698 Ecal Conveyor Inclination
187
P699 Ecal MV Span
188
P735 Back Light
188
P739 Time Zone
188
Communication (P740 - P799)
189
P742 Word Order Parameter
189
P750 - P769 Smartlinx Module Specific Parameters
189
P770 - P789 Local Port Parameters
189
Smartlinx Hardware Testing
189
P790 Hardware Error
190
P791 Hardware Error Code
190
P792 Hardware Error Count
190
P794 Smartlinx Module Type
190
P795 Smartlinx Protocol
191
P799 Communications Control
191
Test and Diagnostic (P900 - P951)
191
P900 Software Revision
191
P901 Memory Test
191
- P911 Ma Output Test
  192
- P914 Ma Input Value
  192
- P918 Speed Input Frequency
  192
- P931 Running Totalizer
  192
- P940 Load Cell MV Signal Test
  193
- P943 Load Cell A/D Reference
  193
- P948 Error Log
  193
- P950 Zero Register
  193
- P951 Span Register
  193
- P952 Design Load
  194
- P999 Master Reset
  194
Troubleshooting
195
- Generally
  195
- Specifically
  195
Certification
199
- Parameters Unlocked When Certification Switch Is Set
  199
- Certification Printing
  200
Appendix
201
- Memory Backup
  201
- Software Updates
  201
- Calibration Criteria
  201
- Appendix II
  202
- Technical Support
  207
- Glossary
  209
- Index
  213

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Siemens Milltronics BW500/L Operating Lnstructions

Siemens Milltronics BW500/L Operating Lnstructions (170 pages)

Brand: Siemens | Category: Measuring Instruments | Size: 1.62 MB

Table of Contents

Table of Contents
3
Safety Notes
7
The Manual
7
Technical Support
8
Milltronics BW500 and BW500/L

9
Specifications

11
Installation

15
- Dimensions
  15
- Layout
  17
- Optional Plug-Ins
  18
  - Smartlinx7 Module
    18
  - Ma I/O Board
    18
- Interconnection
  20
  - System Diagram
    20
  - Scale - One Load Cell
    21
  - Scale - Two Load Cells
    22
  - Scale - Four Load Cells
    23
  - Scale - Six Load Cells
    24
  - Scale - LVDT
    25
- Speed
  26
  - Constant Speed (no Sensor)
    26
  - Main Speed Sensor
    26
  - Auxiliary Speed Sensor
    27
- Auxiliary Inputs
  28
- Auto Zero
  28
- Port 1
  28
  - Printers
    28
  - Computers and Modems
    29
- Remote Totalizer
  29
- Ma Output 1
  29
- Relay Output
  30
- Port 2
  31
  - Daisy Chain
    31
  - Terminal Device
    31
- Port 3
  31
- Power Connections
  32
  - Ma I/O Board Connections
    33
- Installing/Replacing the Back-Up Battery
  33
Start up

34
- Keypad
  34
- PROGRAM Mode
  35
  - PROGRAM Mode Display
    35
  - To Enter PROGRAM Mode
    35
  - RUN Mode
    37
- Initial Start up
  37
  - Power up
    37
  - Programming
    37
  - Press
    38
- Load Cell Balancing
  41
  - Typical Two Load Cell Belt Scale
    41
  - Zero Calibration
    44
  - RUN Mode
    46
Recalibration

47
- Belt Speed Compensation
  47
- Material Tests
  48
  - Change
    48
  - Material Test
    50
- Design Changes
  51
- Recalibration
  51
  - Routine Zero
    51
  - Initial Zero
    52
  - Direct Zero
    53
  - Auto Zero
    53
  - Routine Span
    54
  - Initial Span
    55
  - Direct Span
    56
  - Multispan
    56
- Online Calibration
  59
- Factoring
  64
- Linearization
  65
Operation

69
- Load Sensing
  69
- Speed Sensing
  69
- Differential Speed Detection
  69
- Moisture Compensation
  70
- Incline Compensation
  71
- Modes of Operation
  71
- Damping
  72
- Ma I/O (0/4-20 Ma)
  72
- Relay Output
  73
- Totalization
  74
PID Control

77
- Hardware
  77
- Connections
  77
- Setup and Tuning
  80
- PID Setup and Tuning
  83
  - Initial Start-Up
    83
- Programming
  86
Batching

89
- Connections
  90
  - Typical Ladder Logic
    90
- Programming
  90
- Operation
  91
  - Pre-Act Function
    91
Communications

92
- BW500 and BW500/L and Smartlinx
  93
- Connection
  93
  - Wiring Guidelines
    93
- Configuring Communication Ports
  94
  - P770 Serial Protocols
    94
  - P771 Protocol Address
    95
  - P772 Baud Rate
    95
  - P773 Parity
    95
  - P774 Data Bits
    96
  - P775 Stop Bits
    96
  - P778 Modem Attached
    96
  - P779 Modem Idle Time
    97
  - P780 RS-232 Transmission Interval
    97
  - P781 Data Message
    98
  - P799 Communications Control
    98
- Dolphin Protocol
  99
  - Dolphin Plus Screen Shot
    99
- Modbus RTU/ASCII Protocol
  100
  - How Modbus Works
    100
  - Modbus RTU Vs. ASCII
    101
  - Modbus Format
    101
  - Modbus Register Map
    101
  - Modbus Register Map (Cont' D )
    104
  - Text Messages
    112
  - Modems
    113
  - Error Handling
    115
Parameters

117
Troubleshooting

154
- Generally
  154
- Specifically
  154
- Error Codes
  155
Certification

156
- Parameters Unlocked When Certification Switch Is Set
  156
- Certification Printing
  157
Glossary

158
- Memory Backup
  161
- Software Updates
  161
- Calibration Criteria
  161
  - Zero
    161
  - Span
    161
  - PID Systems
    161
Appendix I

161
Appendix II: Software Revision History

162
Index

166

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