Johnson Controls FRICK QUANTUM HD Manuals

Manuals and User Guides for Johnson Controls FRICK QUANTUM HD. We have 3 Johnson Controls FRICK QUANTUM HD manuals available for free PDF download: Operation, Setup, Maintenance Manual

Johnson Controls FRICK QUANTUM HD Operation (160 pages)

CONTROL PANEL

Brand: Johnson Controls | Category: Air Compressor | Size: 8.37 MB

Table of Contents
2
Operation
3
Introduction to the Frick Quantum™ Hd System
5
Using a Web Browser (Ethernet)
6
Operator Access and Data Entry
7
Operator Access
7
Data Entry
7
Keys and Keypad Functions
8
Entering and Changing Data
9
Pop-Up Keyboard
9
Pop-Up Numeric Keypad
9
Pop-Up Select Units Box
10
Pop-Up Out-Of-Range Box
10
Navigation Icons
11
Screen and Menu Navigation
12
Navigation Menu
12
Menu Navigation
13
Operating Display Screens
15
Home
15
User Defi Ned
19
Documentation
20
Contacts
21
Events
22
TRENDING Real Time Trending
23
History Trending
24
About
25
STATUS Vyper Info
26
Filter Info
27
Panel Analog
28
Digital
29
Comms 1-3
30
I/O Comms
31
Comms 1-3 Log
32
I/O Comms Log
33
Modbus TCP Log
34
DBS Starter Info
35
Remote Users
37
Alarms
38
Clean Screen Mode
39
CONTROL SETPOINTS Capacity Control
40
PI Control
42
Condenser Control
44
Sequencing Control Order
46
Control
50
Liquid Injection LIOC
51
CALIBRATION Pressure
53
Temperature
54
Capacity Volume
55
Motor Drive
57
Auxiliaries
58
Outputs
59
PHD Monitor
61
Misc
62
CONFIGURATION Package
64
Oil Pump / Lubrication
66
Liquid Injection
68
DX/Chiller Control
70
Discharge Butterfl y Valve
72
Separator Condensing
73
Separator Dewpoint
74
Compressor
75
Drive Motor
77
DBS Starter
79
Vfd
81
Vyper Control
82
Vyper Cooling
83
Engine/Turbine
85
Capacity Control
86
Capacity Modes
86
Mode Scheduling
87
Leaving Process Safeties
88
Discharge/Suction/Oil Discharge
89
Suction / Oil
90
Limits
92
Digital Auxiliaries Digital Aux Inputs
93
Digital Aux Outputs
95
Timed
97
Run Time Control
97
Scheduled Control
98
Analog Auxiliaries
99
Aux Analog A-J
99
Configuration
99
Panel
101
Communications Ethernet
103
Serial
104
Map File
106
Security
107
Sequencing Order
108
Control
110
Condenser
111
PHD Vibration / Temperature Motor Stator Temperature
113
Motor Bearing Temperature / Vibration
114
Compressor Bearing Vibration
116
Proportional / Integral Setup
117
Superheat
120
Retransmitting Outputs
122
Digital I/O
123
Analog I/O
125
PLC I/O Control
127
SERVICE Oil Pump
128
Maintenance Factory
129
User Defined
130
Communications
131
Diagnostics
132
Software
133
Operation Overview
135
Initial Setup Procedure
135
Compressor Start-Up Procedure
135
Compressor Stopping Procedure
135
Setup for Automatic Control
136
Remote Control of the Compressor
136
Remote Capacity Control Chart
136
Warnings/Shutdowns Messages
139
Appendix
153
Oil Safety Logic
153
Part 1: Missing Oil Pressure
153
Part 2: Insuffi Cient Main Oil Pressure During Low Differential
154
Part 3: Oil Circuit Pressure Drop
155
Part 4: Oil Pressure Filter Drop
156
Oil Pump Starting Logic
157
No Pump
157
Demand Pump
158
Oil Pump Running Logic
158
Oil Pump Starting Logic
159
Full Time Pump
159

Johnson Controls FRICK QUANTUM HD Maintenance Manual (112 pages)

COMPRESSOR CONTROL PANEL

Brand: Johnson Controls | Category: Control Panel | Size: 6.59 MB

Table of Contents
2
Maintenance
3
Introduction to the Quantum™ Hd Control System
5
Introduction
6
Q5 Controller
6
Power Supply
6
Digital Input / Output Boards
6
Analog Input / Output Boards
6
Operator Interface
6
The Control Panel Enclosure
6
General Information
7
What to Do before Calling the Factory
7
Quantum™ Hd Operator Interface
9
Operator Interface
10
Description
10
Display Assembly
10
Identifying the Type of Display
10
Display Replacement
10
Q5 Motherboard Display Jumpers
10
Touchscreen Description
11
Touchscreen Calibration
11
Keypad
11
Keypad Troubleshooting
11
Keypad Replacement
12
Q5 Controller and Interface Board
13
Introduction
14
Features
14
What Should Occur When Applying Power
14
What if the Operating Status Screen Is Not Shown
14
Battery Function and Replacement
15
Interface Board Description
15
Q5 Board Pictorial
16
Q5 Board Settings
17
Jumper Table
17
LED Defi Nition Table
17
Connector Pinout Table
17
Interface Board Pictorial
18
Comm 1 Jumper Settings
18
Comm 2 Jumper Settings
18
Q5 Interconnections
19
Q5 and Interface Board Mounting
20
Power Supply
21
Description
22
Power Distribution
22
Measuring Voltages
22
Adjustment
23
5Vdc
23
Power Supply Replacement
23
Digital Board
25
Digital Board Description
25
Information
26
Communications Led's
26
Connections to the Quantum
26
Logic Voltage (Power) Led
26
Active Led
27
Digital Inputs
27
Digital Outputs
27
Checking the Digital Inputs and Outputs
27
Fuse Testing and Replacement
28
Input and Output Module Testing and Replacement
28
Troubleshooting an Output
28
Troubleshooting an Input
28
Replacing a Defective Digital Board
28
Digital I/O Board #1 Pictorial
29
Digital I/O Board #2 Pictorial
30
Digital Board Settings
31
Communications Settings
31
Dipswitch Settings
31
Analog Board
33
Overview
34
Analog Board Description
34
Communications Led's
34
Connections to the Quantum
34
Logic Voltage (Power) Led's
34
Active Led
35
Analog Inputs
35
Analog Board Input Configuration Table
35
Analog Outputs
36
Troubleshooting the Analog Inputs and Outputs
36
Replacing a Defective Analog Board
36
Phd Vibration Analysis
37
Current Transformer (Motor Amps)
38
Analog Board #1 Pictorial
39
Analog Board #2 Pictorial
40
Analog Board Settings
41
Communications
41
Current Transformer (CT)
41
Vibration
41
Voltage
41
Dipswitch Settings (Used to Set the Board Address)
41
Analog Board Comparison Chart
41
Service Screens
43
Overview
44
SERVICE Oil Pump
44
Maintenance (Factory)
45
Maintenance User Defi Ned
46
Communications
47
Diagnostics
48
Software
48
STATUS Vyper Info
50
Filter Info
50
Analog
50
Digital
50
Comms 1-3
51
Panel
53
I/O Comms
53
Comm 1-3 Log
53
I/O Comms Log
53
Modbus TCP Log
54
DBS Starter
54
CONFIGURATION Drive Motor
55
About
55
Troubleshooting
57
Troubleshooting a Problem that Appears Unexplainable
57
Troubleshooting Chart for Frick® Quantum™ Hd Control Panel
58
Quantum™ Hd Drawings
63
Hd Panel Center Assembly
64
RXF with Capacity Slide Transmitter
68
RWFII with Capacity Slide Transmitter
76
RXF / RXB with Capacity Slide Potentiometer
82
RWBII with Capacity Slide Potentiometer
88
Rdb
92
Phd
98
Digital I/O Board 2
99
Analog I/O Board 2
101
OTHER DRAWINGS DC Power & Communications Harness
103
AC Power Harness for Digital Board 2
104
Isolater Repeater Module
105
Communications Wiring Diagram
106
Point-To_Point Field Wiring Diagram
107
Pressure Transducer Conversion Data
109
Compressor Volume Ratio and Capacity Information
110
Hd Compressor Control Replacement Parts List
111

Johnson Controls FRICK QUANTUM HD Setup (125 pages)

COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP

Brand: Johnson Controls | Category: Control Panel | Size: 5.55 MB

Table of Contents
2
Introduction to the Quantum™ Hd
5
Quantum™ HD Description
6
How to Use this Manual
6
Ethernet and Networking
7
Description
7
Cabling
7
Rj-45 Connectors
8
The Hub
8
The Switch
8
Ethernet Setup
10
Serial Communications
11
RS-422/RS-485 Description
11
Serial Communications Setup
12
Creating and Using the Map File
14
Serial Communication Setup Table
16
Serial Protocol
17
Description
17
Quantum™ HD Communications Protocol List
17
Checklist for Setting up Communication
17
Frick ® Protocol
18
Description
18
Frick® # Protocol Specifications
18
Quantum™ $ Protocol Specifications
25
Data Packet
25
Quantum™ Hd Allen-Bradley Communication
33
Overview of Half and Full Duplex Theory
33
SLC-500 - Suggested Setup
34
Channel Configuration
34
Read Message Setup Example
34
Write Message Setup Example
34
Allen-Bradley Programming Overview
35
Channel Configuration
35
General Configuration
35
System Configuration
36
Message Sequence Logic
36
Message Read Logic
37
Message Read Setup Screen
38
Message Write Logic
39
Message Write Setup Screen
41
Allen-Bradley Data Access
41
Ethernet/Ip
41
Modbus® Protocol
43
General Description
43
Modbus® TCP/IP (Ethernet)
43
Modbus® ASCII (Serial Communications)
45
Modbus® RTU (Serial Communications)
45
Serial Port Configuration of the Leader
45
Data Packet
45
The Query
45
The Response
45
Data Field
45
Error Checking
46
Ascii
46
Rtu
46
Framing
46
Ascii
47
Rtu
47
ASCII Query (Read) Example
48
ASCII Write Example
49
ASCII Response Example
51
RTU Query (Read) Example
52
RTU Response Example
52
Modbus® Notes
52
Modbus® Data Access
52
Hyperterminal
53
Description
53
Setting up Hyperterminal
53
Testing Communications
55
General Notes
55
Conversion Chart for Decimal / Hexadecimal / ASCII
57
Quantum™ Hd Data Tables
59
Digital Board Values
60
Analog Board Values
62
Calculated Values
64
Mode Values
65
Timer Values
73
Setpoint Values
74
Commands
95
DBS Setpoint Values
96
General Setpoint Values
97
VSD (Vyper) Setpoint Values
97
Warning/Shutdown Message Codes
101
Q5 Controller
107
Main Board History and Identification
108
Communications Connector Locations
108
Serial Communications Hardware
109
General Description
109
Com-1 and Com-2 Description
109
Com-3 Description
109
Serial Communications Port Wiring
110
General Note
110
Rs-232 Wiring and Jumpers
110
RS-422/485 Wiring and Jumpers
110
RS-422 Signal Wiring
110
Q5 Interconnections
111
Serial Communications Troubleshooting
112
Troubleshooting RS-232
112
Troubleshooting RS-422
112
Troubleshooting RS-484
112
Communications Setup
115
Frick ® Serial Communications Converter Module
115
Description
115
Setting the Dipswitch
115
Mounting the Module
116
Wiring the Module
116
Rs-422 Connections
117
Quantum™ HD Ethernet Communications Wiring
119
Quantum™ HD Local Ethernet Configurations
120
Quantum™ HD Serial Communications Wiring
121
Serial Connections Pictorial
122
Serial Communications Wiring Diagrams
122
Communications
122
To Customer Remote Computer/Dcs
123

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