Johnson Controls FRICK QUANTUM HD Operation

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OPERATION

FRICK

QUANTUM™ HD

COMPRESSOR

CONTROL PANEL

Version 10.0x

Form 090.040-O (MARCH 2012)

OPERATION

File:

SERVICE MANUAL - Section 90

Replaces:

NOTHING (NEW MANUAL)

Dist:

3, 3a, 3b, 3c

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Page 1 Form 090.040-O (MARCH 2012) OPERATION File: SERVICE MANUAL - Section 90 Replaces: NOTHING (NEW MANUAL) Dist: 3, 3a, 3b, 3c OPERATION FRICK QUANTUM™ HD ® COMPRESSOR CONTROL PANEL Version 10.0x...
Page 2: Table Of Contents
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 2 OPERATION TABLE OF CONTENTS SECTION 1 INTRODUCTION TO THE FRICK QUANTUM™ HD SYSTEM..................5 USING A WEB BROWSER (ETHERNET).........................6 OPERATOR ACCESS AND DATA ENTRY........................7 Operator Access..............................7 Data Entry................................7 KEYS AND KEYPAD FUNCTIONS..........................8 Entering and Changing Data..........................9 Pop-up Keyboard..............................9 Pop-Up Numeric Keypad............................9...
Page 3: Operation
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 3 PHD Monitor..............................61 Misc...................................62 CONFIGURATION Package................................64 Oil Pump / Lubrication..........................65 Liquid Injection............................68 DX / Chiller Control............................70 Options Discharge Butterﬂ y Valve........................72 Separator Condensing..........................73 Separator Dewpoint..........................74 Compressor................................75 Drive Motor................................76 DBS Starter..............................79 VFD................................80 Vyper Control.............................82 Vyper Cooling............................83...
Page 4 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 4 OPERATION Software................................133 SECTION 4 OPERATION OVERVIEW............................135 INITIAL SETUP PROCEDURE.............................135 Compressor Start-Up Procedure..........................135 Compressor Stopping Procedure..........................135 Setup For Automatic Control............................136 Remote Control Of The Compressor........................136 Remote Capacity Control Chart..........................136 SECTION 5 WARNINGS/SHUTDOWNS MESSAGES.........................139 SECTION 6 APPENDIX.................................153...
Page 5: Introduction To The Frick Quantum™ Hd System
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM™ HD CONTROL SYSTEM COMPRESSOR WITH QUANTUM™ HD CONTROL PANEL The Quantum™ HD control panel user interface is used to INTRODUCTION TO THE FRICK QUANTUM™ HD display graphic screens, which represent various aspects of compressor operation.
Page 6: Using A Web Browser (Ethernet)
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 6 OPERATION USING A WEB BROWSER (ETHERNET) The Quantum™ HD Compressor interface may be ac- Press the [Enter] key on your computer keyboard, and cessed using the current versions of Google Chrome, if everything is connected and conﬁ...
Page 7: Operator Access And Data Entry
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 7 OPERATOR ACCESS AND DATA ENTRY OPERATOR ACCESS DATA ENTRY The primary reason for entering data into the Quantum™ The Quantum™ HD control panel contains the necessary HD is for the purpose of modifying setpoints and calibra- control hardware and software within one self contained tion data.
Page 8: Keys And Keypad Functions
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 8 OPERATION KEYS AND KEYPAD FUNCTIONS The Quantum™ HD keypad is divided into three major sections: Control Navigation Data Entry The following is a list of the labeled keypad buttons and the actions that occur when they are pressed: Function Function [STOP] - When the compressor is running in...
Page 9: Entering And Changing Data
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 9 ENTERING AND CHANGING DATA keyboard to appear are: Although the physical keypad (shown on the previous • Compressor Name page) is available for data entry, the easiest method is •...
Page 10: Pop-Up Select Units Box
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 10 OPERATION POP-UP SELECT UNITS BOX POP-UP OUT OF RANGE BOX If a pressure value has been entered via the numeric If any numeric value that is entered is outside of the keypad, which would cause confusion as to whether acceptable range for that setting, an Out Of Range the value should be in PSIG or Hg, a new pop-up box...
Page 11: Navigation Icons
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 11 SECTION 2 SCREEN AND MENU NAVIGATION NAVIGATION ICONS buttons will be replaced by the following three buttons: At the top right of each screen, you notice three buttons (or icons). When the panel is ﬁ rst powered up they will appear as follows: The names and functions of the ﬁ...
Page 12: Screen And Menu Navigation
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 12 OPERATION typically needed for day to day operation. The • Calibration factory default password is 1. The following menu icons are available in this level: Service - This level allows access to all Basic and Operator level icons.
Page 13: Menu Navigation
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 13 MENU NAVIGATION Real Historical Basic Analog Access Digital Comms 1-3 Vyper Info I/O Comms Filter Info Comm 1 - 3 Log Panel I/O Comms Log DBS Starter Info ModBus TCP Log Remote Users Capacity Control Capacity 1 - 4...
Page 14 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 14 OPERATION NOTES:...
Page 15: Operating Display Screens
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 15 SECTION 3 OPERATING DISPLAY SCREENS ACCESSING: DESCRIPTION: This is the default screen (also called the The deﬁ nitions for the two messages are: Home screen). Once the Quantum™ HD has booted, this Warning - A message appears when a screen will appear.
Page 16 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 16 OPERATION pressor Name is a setpoint box. By clicking on pressor outlet and the value is dis- this setpoint box, a keypad will appear allowing played along with the unit of measure. the name to be changed.
Page 17 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 17 motor is currently using: % (FLA x SF) • Mode 2 • Mode 3 Motor Run Hours – The total amount of • Mode 4 time in hours that the compressor motor has run.
Page 18 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 18 OPERATION ferential - The Compressor is not able to cycling control setpoints of the active start. The Suction/Discharge differential capacity control are used. pressure is above the “Start Differential” setpoint. A Start command is required •...
Page 19: User Defi Ned
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 19 HOME User Deﬁ ned User Deﬁ ned ACCESSING: DESCRIPTION: The purpose of this screen is to allow • Balance Piston Pressure the user to assign additional analog channels to be more •...
Page 20: Documentation
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 20 OPERATION HOME Documentation Documentation ACCESSING: lows the user to access the listed manuals in a PDF for- DESCRIPTION: This screen provides the user with links to mat. The manuals are stored internally on the program allow the user to view the manuals shown.
Page 21: Contacts
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 21 HOME Contacts Contacts ACCESSING: DESCRIPTION: This screen allows the user to create four Name - Enter a person or companies name contacts for various purposes, such as service, parts, etc. here.
Page 22: Events
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 22 OPERATION NOTE: The screens that follow throughout the remainder of this manual are accessed from the Navigation Menu, and availability may be restricted by assigned privilege level, or installed options. EVENTS ACCESSING: DESCRIPTION: This screen is used to log certain mes-...
Page 23: Trending Real Time Trending
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 23 TRENDING Real Time Trending ACCESSING: Real Time DESCRIPTION: This is the Real Time Trending screen. Up • Compressor Oil Pressure to eight analog channels can be monitored in real time Compressor Oil Temperature fashion in a graphical chart format (as the values are •...
Page 24: History Trending
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 24 OPERATION TRENDING Historical Trending ACCESSING: Historical DESCRIPTION: This is the History Trending screen. It • Capacity Slide Position is accessible from the Main Menu by pressing [Trend- • Compressor Oil Pressure ing], then Historical.
Page 25: About
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 25 ABOUT ACCESSING: DESCRIPTION: This screen shows all I/O boards that have Sales Order Number - A six digit numerical val- been detected by the Quantum™ HD, as well other related ue that has been assigned to a speciﬁ...
Page 26: Status Vyper Info
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 26 OPERATION STATUS Vyper Info Vyper Info ACCESSING: DESCRIPTION: This screen is used to view speciﬁ c op- received via communications directly from the Vyper™ erating values of the Vyper™ drive. These values are drive, and populated here.
Page 27: Filter Info
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 27 STATUS Filter Info ACCESSING: Filter Info DESCRIPTION: This screen is used to view speciﬁ c op- values are received via communications directly from the erating values of the Vyper™ drive harmonic ﬁ lter. These Vyper™...
Page 28: Panel Analog
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 28 OPERATION STATUS Panel - Analog ACCESSING: Panel Analog DESCRIPTION: This screen allows the technician to view present as an input. The lower half of the screen shows the status of all installed analog board inputs and outputs. the analog outputs.
Page 29: Digital
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 29 STATUS Panel - Digital ACCESSING: Panel Digital DESCRIPTION: This screen allows the technician to view put is not energized. An ON status indicates that the as- the status of all installed digital board inputs and outputs. sociated input or output is energized.
Page 30: Comms 1-3
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 30 OPERATION STATUS Panel - Comms 1-3 ACCESSING: Panel Comms 1-3 DESCRIPTION: This screen shows the current communi- Comm3 cations status of the three serial communications ports. The Panel ID number is shown at the right side of the •...
Page 31: I/O Comms
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 31 STATUS Panel - I/O Comms ACCESSING: Panel IO Comms DESCRIPTION: This screen shows the currently active I/O Digital Boards boards that have been detected, as well as the software version of the board, and it’s current communication sta- Shows all digital boards that were detected tus:...
Page 32: Comms 1-3 Log
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 32 OPERATION STATUS Panel - Comms 1-3 Log ACCESSING: Panel Comm 1 Log DESCRIPTION: These screens allow the technician to view Each time a new command is sent or received, all of the serial communications information via these logs the screen will refresh automatically.
Page 33: I/O Comms Log
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 33 STATUS Panel - I/O Comms Log ACCESSING: Panel IO Comms Log DESCRIPTION: This screen allows the technician to view the data is IN or OUT (Receive or Send), and the all of the serial communications that the Quantum™...
Page 34: Modbus Tcp Log
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 34 OPERATION STATUS Panel - ModBus TCP Log ACCESSING: Panel ModBus TCP Log DESCRIPTION: This screen allows the technician to view Refer to the Communications manual for detailed infor- the status of all ModBus TCP communications. mation on this screen (090.040-CS).
Page 35: Dbs Starter Info
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 35 STATUS DBS Starter Info ACCESSING: DBS Starter Info DESCRIPTION – The information shown on this screen is within the DBS, and will show the size of the received directly from the DBS via communications, and starter that is being used to control the motor.
Page 36 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 36 OPERATION • DBS Recycle Delay Timeout – The motor has smooth acceleration. When the controller is set exceeded its Thermal Capacity and will not be for Constant Current, this switch sets the maxi- allowed to start until enough time has elapsed to mum current limit for the motor in this mode of allow the motor to cool.
Page 37: Remote Users
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 37 STATUS Remote Users ACCESSING: Remote Users DESCRIPTION – This screen provides a list of all users currently viewing the panel remotely, along with the IP address of the computer or service that they are using.
Page 38: Alarms
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 38 OPERATION ALARMS ACCESSING: DESCRIPTION – This screen shows the Warnings and Previous - If there are more than one page of alarms, Shutdowns that have recently occurred. When a warn- this button will appear at the bottom left side of each ing or shutdown is triggered, a blue descriptive message page that has a page before it.
Page 39: Clean Screen Mode
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 39 CLEAN SCREEN MODE ACCESSING: DESCRIPTION: Accessing this screen allows the user to propyl alcohol to provide rapid drying and excellent ﬁ lm- clean the screen. When accessed, the screen touch fea- free characteristics.
Page 40: Control Setpoints Capacity Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 40 OPERATION CONTROL SETPOINTS Capacity Control ACCESSING: Capacity Control Capacity 1 Proportional Band Low - A band, mea- DESCRIPTION: The Capacity 1 -4 screens are identical sured in the units of the Capacity Control in appearance.
Page 41 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 41 Dead Band Low - A band, measured in the Control Setpoint over time. units of the Capacity Control setpoint, below AUTOCYCLE - The following setpoint boxes are pro- the setpoint at which the compressor will vided: neither load nor unload.
Page 42: Pi Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 42 OPERATION CONTROL SETPOINTS PI Control ACCESSING: PI Control PI Control 2 DESCRIPTION: This screen allows for certain speciﬁ c set- • Process/Brine Temperature Leaving points to be adjusted. The following information is shown •...
Page 43 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 43 PI CONFIGURATION output can be is shown. [Action] - One of the following actions will be [Low Limit] - The lowest value that the shown here: output can be is shown. •...
Page 44: Condenser Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 44 OPERATION CONTROL SETPOINTS Condenser Control ACCESSING: Condenser Control FAN SPEED CONTROL DESCRIPTION: If Condenser is enabled, this screen al- lows the end user to enter and view the basic operating The following setpoint boxes are provided: parameters related to condenser digital operation.
Page 45 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 45 [Step Down Deadband] and [Step Down Delay] sure setpoint speciﬁ es the lowest permissible – When the System Discharge Pressure stays condenser control pressure. below the difference of the values for Condenser Control Setpoint minus the Step Down Deadband The following selections are provided: for the amount of time as set in the Step Up De-...
Page 46: Sequencing Control Order
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 46 OPERATION CONTROL SETPOINTS Sequencing Control - Order ACCESSING: Sequencing Control Order DESCRIPTION: This screen is used to set Sequencing or- There are eight rows of setpoint boxes shown at the der, and will be available if Sequencing is enabled in Com- bottom of this screen.
Page 47 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 47 Capacity Mode - ﬁnds a compressor that is available to run. To be deemed available, a compressor must have good • Manual sequencing communications and its Compressor • Automatic Mode and Capacity Mode must be set as Remote •...
Page 48 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 48 OPERATION Quantum™ 1-4 or a Plus panel, the capacity sure rises above the Stop setpoint. increase is interpreted as the time period for a load pulse and is sent to the compressor as After a compressor has been sent a stop com- a load command.
Page 49 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 49 After the ﬁrst High Stage compressor begins to High Stage/Booster run, compressors in both systems will cycle on The High Stage System Link setpoint is provided and off as their Control Inputs move up and to tie a system of Booster compressors to a sys- down.
Page 50: Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 50 OPERATION CONTROL SETPOINTS Sequencing Control - Control ACCESSING: Sequencing Control Control DESCRIPTION: This screen is used to set Sequencing • Minimum Capacity Dead Band - This is the control, and will be available if Sequencing is enabled in dead band above and below the Minimum Ca- Compressor conﬁ...
Page 51: Liquid Injection Lioc
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 51 CONTROL SETPOINTS Liquid Injection LIOC Liquid Injection LIOC ACCESSING: the Control Input and the Control Setpoint over DESCRIPTION: This screen allows the user to enter and view the basic operating parameters related to EZ Cool time.
Page 52 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 52 OPERATION [On When Above] - When the Discharge STATUS Temperature is above this setpoint, the Liq- uid Injection solenoid output will energize, Discharge Temperature - The actual Discharge until the Discharge Temperature drops be- temperature is shown here.
Page 53: Calibration Pressure
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 53 CALIBRATION Pressure ACCESSING: Pressure DESCRIPTION: This screen is used to view and set the Balance Piston pressure calibration values. System Discharge Main Oil Injection This screen should be used anytime a pressure sensor is Manifold found to be out of calibration.
Page 54: Temperature
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 54 OPERATION CALIBRATION Temperature ACCESSING: Temperature DESCRIPTION: This screen is used to view and set the • Process Leaving temperature calibration values. • Process Entering • Outside Ambient This screen should be used anytime a temperature sensor •...
Page 55: Capacity Volume
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 55 CALIBRATION Capacity Volume ACCESSING: Capacity Volume DESCRIPTION: This screen is used to view and set the • Remote IO capacity and volume calibration values. • Remote 4-20 Input • Remote Seq The following information is provided: Status - One of the following Mode statuses will...
Page 56 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 56 OPERATION be shown: ue. Once the voltage stops decreasing and holds steady for 10-15 seconds. Press the • Manual [Set Low Capacity] button. • Automatic • Press the [Increase Volume] button. Moni- Status - One of the following Statuses will be tor the voltage relative to the Current Vol- shown:...
Page 57: Motor Drive
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 57 CALIBRATION Motor Drive ACCESSING: Motor Drive DESCRIPTION: This screen is used to view and set mo- • tor related calibration values that are not shown on other screens. [Current Value] - This box will initially show the actual value being read by a sensor.
Page 58: Auxiliaries
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 58 OPERATION CALIBRATION Auxiliaries ACCESSING: Auxiliaries Aux Inputs A - J DESCRIPTION: This (Aux Inputs A-j) screen and the Aux Kilowatts Inputs K-T screen is used to view and set Auxiliary Ana- log Input calibration values that are not shown on other screens.
Page 59: Outputs
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 59 CALIBRATION Outputs ACCESSING: Outputs DESCRIPTION: This screen is used to calibrate individual • Analog Board 2 analog outputs. NOTE: All analog outputs are calibrated at the factory. The following can be used to conﬁ rm or verify Select Analog Output to Calibrate - Select the this calibration.
Page 60 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 60 OPERATION • 1 - The Low End value will increase by 1% each time this button is selected. • -1 - The High End value will decrease • 0.1 - The Low End value will increase by by 1% each time this button is selected.
Page 61: Phd Monitor
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 61 CALIBRATION PHD Monitor ACCESSING: PHD Monitor DESCRIPTION: This screen is used to view and set the • Motor Bearing Temp. - ODE pressure calibration values. • Motor Stator #1 •...
Page 62: Misc
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 62 OPERATION CALIBRATION Misc ACCESSING: Misc DESCRIPTION: This screen is used to view and set sensors [Current Value] - This box will initially show the that are not included on the other calibration screens. actual value being read by a sensor.
Page 63 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 63 CONFIGURATION ACCESSING: Simply select the button with the title of the conﬁ guration DESCRIPTION: This is the main Conﬁ guration screen. that you wish to view, and that screen will appear. From here, all other conﬁ...
Page 64: Configuration Package
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 64 OPERATION CONFIGURATION Package ACCESSING: Package DESCRIPTION: Use this screen to set the basic opera- NOTE: Refer to the following chart for Package tional characteristics of the compressor package. Type equivalencies: The following areas appear on this screen: For Compressor Type Use Compressor Type...
Page 65 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 65 [Refrigerant] elapse before the Low Oil Level Shutdown can be initiated. • • R218 • R507 [Start Differential Pressure Below] – The com- • R113 • • R508 pressor will be inhibited from starting if the dif- •...
Page 66: Oil Pump / Lubrication
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 66 OPERATION CONFIGURATION Package - Oil Pump / Lubrication ACCESSING: Package Oil Pump / Lubrication DESCRIPTION: This is Oil Pump / Lubrication setup screen. unloading the slide valve when a Full Time or Use this screen to set the basic operational characteristics Demand pump is selected.
Page 67 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 67 [Dual Pump Transition Time] - If enabled. The If while the compressor is running the second lead pump is the pump selected to be the ﬁ rst pump has an auxiliary failure or Low Oil Pressure pump to run.
Page 68: Liquid Injection
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 68 OPERATION CONFIGURATION Package - Liquid Injection ACCESSING: Package Liquid Injection DESCRIPTION: This screen allows the user to enter and gize, until the Discharge Temperature raises view the operating parameters related to EZ Cool LIOC PI above this setpoint.
Page 69 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 69 above the Control Setpoint. If the PID’s Action I/O Board - Select from one of the following: is Reverse, the Proportional Band extends below the Control Setpoint. • None [Integration Time] - This setpoint controls the •...
Page 70: Dx/Chiller Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 70 OPERATION CONFIGURATION Package - Dx / Chiller Control ACCESSING: Package DX/Chiller Control DESCRIPTION: Use this screen to set the operational Circuit B is on if the compressor is on, characteristics of the Dx / Chiiller system. or it is off if the compressor is off.
Page 71 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 71 off. To force a compressor that is in Pump Down sending the compressor stop com- to stop, press the compressor stop screen com- mand, if the Suction Pressure reading is mand key again.
Page 72: Discharge Butterfl Y Valve
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 72 OPERATION CONFIGURATION Package - Options - Discharge Butterﬂ y Valve Control Package ACCESSING: Options Discharge Butterﬂ y Valve DESCRIPTION: Use this screen to set the operational is currently at. characteristics of the Discharge Butterﬂ y Valve. Suction Pressure - The actual Suction DISCHARGE BUTTERFLY VALVE CONTROL Pressure is shown here.
Page 73: Separator Condensing
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 73 CONFIGURATION Package - Options - Separator Condensing Package ACCESSING: Options Separator Condensing DESCRIPTION: Use this screen to set the operational Running characteristics of the Separator Condenser. • Warning Offset SEPARATOR CONDENSING •...
Page 74: Separator Dewpoint
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 74 OPERATION CONFIGURATION Package - Options - Separator Dewpoint Package ACCESSING: Options Separator Dewpoint DESCRIPTION: Use this screen to set the operational characteristics of the Separator Dewpoint. • Disabled SEPARATOR DEWPOINT •...
Page 75: Compressor
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 75 CONFIGURATION Compressor ACCESSING: Compressor DESCRIPTION: Use this screen to set the operational crease if necessary. characteristics of the compressor. If the position reached 88% (2% predeﬁ ned COMPRESSOR INFO value) the Unload signal would be propor- tionally pulsed in an attempt to lower the [Compressor Name] - An alpha-numeric name...
Page 76 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 76 OPERATION creasing if necessary. Warning setpoint occurring in a ﬁ ve (5) second period of time. That is, if the Discharge Temper- If the position reached 32% (2% predeﬁ ned ature is 130 degrees F, and the Liquid Slugging value) the Load signal would be proportion- Warning setpoint is 10 degrees F, then a sudden...
Page 77: Drive Motor
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 77 CONFIGURATION Drive - Motor ACCESSING: Drive Motor DESCRIPTION: Use this screen to set the speciﬁ c Drive properly, use the following equation: safeties information for a constant speed electric drive motor.
Page 78 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 78 OPERATION WARNING!!! This may cause damage to the • [Shutdown Delay] - The minimum compressor motor. time in seconds that the Motor Amps is greater than or equal to POWER OUTAGE RESTART the High Motor Amps Shutdown setpoint before the compressor Restart Delay - Will stagger the starting of...
Page 79: Dbs Starter
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 79 CONFIGURATION Drive - DBS Starter ACCESSING: Drive DBS Starter DESCRIPTION: Use this screen to set the speciﬁ c Drive to read the Motor Amps from: safeties information for a DBS motor starter. The purpose of a DBS motor starter is to accelerate the motor in a •...
Page 80 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 80 OPERATION CONFIGURATION Drive - VSD ACCESSING: Drive DESCRIPTION: Use this screen to set the speciﬁ c Drive Drive Output setpoint. In this conﬁ guration the mo- safeties information for a VSD (Variable Speed Drive) mo- tor speed will remain at its minimum speed until the tor starter.
Page 81: Vfd
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 81 DRIVE CONTROL REMOTE SPEED CONTROL [Maximum Drive Output] - This setpoint Provided For backward compatibility to old- represents the maximum signal to the drive er control systems if necessary. Preferred from the Quantum™...
Page 82: Vyper Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 82 OPERATION CONFIGURATION Drive - Vyper Control ACCESSING: Drive Vyper Control DESCRIPTION: Use this screen to set the speciﬁ c Drive Self Clearing Vyper Faults - Many Vyper faults safeties information for a Vyper motor starter. These are self-clearing.
Page 83: Vyper Cooling
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 83 CONFIGURATION Drive - Vyper Cooling ACCESSING: Drive Vyper Cooling DESCRIPTION: Use this screen to set the speciﬁ c Drive Vyper Coolant Temperature - The actual read- safeties information for a Vyper motor starter. These ing of the Vyper Coolant Temperature.
Page 84 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 84 OPERATION Low Shutdown Setpoint - If the Vyper Coolant High Shutdown Setpoint - If the Vyper Coolant temperature is less than or equal to this setpoint temperature is greater than or equal to this set- for the amount of time as set for the Low Shut- point for the amount of time as set for the High down Delay, then a Warning is issued.
Page 85: Engine/Turbine
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 85 CONFIGURATION Drive - Engine / Turbine ACCESSING: Drive Engine/Turbine DESCRIPTION: Use this screen to set the speciﬁ c Drive High RPM safeties information for an Engine/Turbine motor starter. Warning - If the RPM’s are greater than or These safeties are important for the safe operation of the equal to this setpoint, for the warning time compressor and motor.
Page 86: Capacity Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 86 OPERATION CONFIGURATION Capacity Control - Capacity Modes ACCESSING: Capacity Control Capacity Modes the compressor. DESCRIPTION: Use this screen to set the Capacity Control Modes. • Reverse - As the Capacity Control value CAPACITY CONTROL MODES rises above the capacity control set- point, these setpoints will protect the...
Page 87: Mode Scheduling
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 87 CONFIGURATION Capacity Control - Mode Scheduling ACCESSING: Capacity Control Mode Schedules DESCRIPTION: Scheduling allows the user to program up (Mode 1 -4) mode. This mode will then be the to four different operating schedules for each day of the active running mode, and will continue to be the week.
Page 88: Leaving Process Safeties
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 88 OPERATION CONFIGURATION Capacity Control - Leaving Process Safeties ACCESSING: Capacity Control Leaving Process Safeties DESCRIPTION: Use this screen to set the Leaving Process time delay, a warning occurs. Safeties. • Delay - This is the delay period for LEAVING PROCESS SAFETIES the Load Inhibit Warning.
Page 89: Discharge/Suction/Oil Discharge
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 89 CONFIGURATION Discharge / Suction / Oil - Discharge ACCESSING: Discharge/Suction/Oil Discharge DESCRIPTION: Use this screen to set the Discharge pres- will be prevented from loading until the Dis- sure and temperature Safeties. charge Temperature is less than this set- point.
Page 90: Suction / Oil
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 90 OPERATION CONFIGURATION Discharge / Suction / Oil - Suction / Oil ACCESSING: Discharge/Suction/Oil Suction / Oil • [Warning] - If the Filter Pressure DESCRIPTION: Use this screen to set the pressure and is greater than or equal to this temperature Safeties.
Page 91 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 91 lay, the compressor will shut down. pressor Oil Pressure is enabled and the Oil Pressure is greater than or • [Shutdown Delay] - The min- equal to this setpoint for the shut- imum time in seconds that the down delay, the compressor will Oil Temperature is less than or...
Page 92: Limits
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 92 OPERATION CONFIGURATION Discharge / Suction / Oil - Limits ACCESSING: Discharge/Suction/Oil Limits DESCRIPTION: Use this screen to set the pressure and its. temperature limits. Maximum Discharge / Suction Pressure - DISCHARGE, SUCTION AND OIL Enter the value here to set the maximum Discharge and Suction Pressure limits.
Page 93: Digital Auxiliaries Digital Aux Inputs
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 93 CONFIGURATION Digital Auxiliaries - Digital Aux Inputs ACCESSING: Digital Auxiliaries Digital A - E DESCRIPTION: These screens are used to view and set compressor is transitioning from the the Auxiliary Digital Input values. It is also used to custom starting state to the running state.
Page 94 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 94 OPERATION • Digital Board 2 - The Output to be I/O Board - Three selections are provided: controlled is located on Digital Board 2. • None - No board selected. I/O Channel - Enter the channel of the selected Digital Board to control (1 - 24).
Page 95: Digital Aux Outputs
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 95 CONFIGURATION Digital Auxiliaries - Digital Aux Outputs ACCESSING: Digital Auxiliaries Digital Aux Outputs DESCRIPTION: Use these screens (Digital Aux. Output A DIGITAL AUX. OUTPUT A - (Off or On status shown) - J) to setup and control an Auxiliary Digital Output using the signal from an Analog Input.
Page 96 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 96 OPERATION • Motor Temperature – Shaft Side • Digital Board 1 - The Output to be • Motor Temperature – Opposite Shaft controlled is located on Digital Board 1. Side •...
Page 97: Timed
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 97 CONFIGURATION Digital Auxiliaries - Timed - Run Time Control Timed ACCESSING: Run Time Control Digital Auxiliaries DESCRIPTION: This screen may be used to assign a digital • Digital Board 1 - The Output to output to run based on the Compressor Run time.
Page 98: Scheduled Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 98 OPERATION CONFIGURATION Digital Auxiliaries - Timed - Scheduled Control Timed ACCESSING: Scheduled Control Digital Auxiliaries DESCRIPTION: This screen may be used to custom as- I/O Board - Three selections are provided: sign up to two available digital outputs (A &...
Page 99: Analog Auxiliaries
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 99 CONFIGURATION Analog Auxiliaries ACCESSING: Auxiliary Analogs Aux Analog A DESCRIPTION: These screens are used to allow the user • 0-10V to set the operating safeties of Auxiliary Analog inputs A •...
Page 100 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 100 OPERATION an Auxiliary Low Shutdown will be issued, SETTINGS CONFIGURATION and the compressor will stop. Settings Conﬁ guration - A pop-up box is pro- [Low Shutdown Delay] – This setpoint vided to select between the following: speciﬁ...
Page 101: Panel
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 101 CONFIGURATION Panel ACCESSING: Panel DESCRIPTION: This screen is used to view and set basic Date Format - You may choose from the control panel functions. following list: DATE AND TIME •...
Page 102 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 102 OPERATION vided: PANEL HEATER Language - You may choose from the fol- The Q5 processor board is equipped with a tem- lowing list: perature sensor. The panel has an operational temperature range that should be maintained, •...
Page 103: Communications Ethernet
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 103 CONFIGURATION Communications - Ethernet ACCESSING: Communications Ethernet DESCRIPTION: This screen is used to view and set basic ed network address and a host address. For Ethernet operational values. NOTE: A valid internet ac- a subnet mask to be valid, its leftmost bits count and connection must be available for this feature must be set to ‘1’.
Page 104: Serial
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 104 OPERATION CONFIGURATION Communications - Serial ACCESSING: Communications Serial DESCRIPTION: This screen is used to set the Serial com- nications. A pop-up menu is provided to select munications parameters for Comm1, Comm2 and Comm 3. from the following: The following setpoints are provided (these settings are •...
Page 105 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 105 • ModBus ASCII so that all bytes have either an odd number or • ModBus RTU an even number of set bits. Parity checking is the • AB DF1 Full Duplex most basic form of error detection in communi- •...
Page 106: Map File
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 106 OPERATION CONFIGURATION Communications - Map File ACCESSING: Communications Map File DESCRIPTION: This screen allows the user to upload a Two keys are located on the right side of the previously created serial communications application that screen.
Page 107: Security
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 107 CONFIGURATION Security ACCESSING: Security DESCRIPTION: This screen allows the user to set various NEW USER levels of password protection for multiple users. Use this area to assign new users to the system. EXISTING USERS If you wish to only change the access level or PIN number of an existing user, you must ﬁ...
Page 108: Sequencing Order
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 108 OPERATION CONFIGURATION Sequencing - Order ACCESSING: Order Sequencing System 1 Setup DESCRIPTION: This screen will be available if Sequencing this System to maintain. is enabled in Compressor conﬁ guration. The screen shown represents System 1.
Page 109 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 109 • Remote Comm sequencing ID will be ignored. The lowest IP address will identify which compressor is • Remote IO • Remote Seq. to be the Leader. For example, assume that there are two compressors sequence...
Page 110: Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 110 OPERATION CONFIGURATION Sequencing - Control ACCESSING: Control Sequencing System 1 Setup DESCRIPTION: This screen will be available if Sequenc- Average Capacity Slide Position to Start ing is enabled in Compressor conﬁ guration. The screen Next Compressor - If more than one com- shown represents System 1.
Page 111: Condenser
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 111 CONFIGURATION Condenser ACCESSING: Condenser DESCRIPTION: If Condenser is enabled, this screen allows Web Bulb temperature and will be determined the end user to enter and view the basic operating pa- by the condenser and system design.
Page 112 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 112 OPERATION are enabled by putting a number (1-4) into the Control Setpoint minus the Step Down Dead- Step Order setpoint boxes. These determine the band for the amount of time as set in the Step order that the modules are turned on or off.
Page 113: Phd Vibration / Temperature Motor Stator Temperature
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 113 CONFIGURATION PHD Vibration / Temperature - Compressor Bearing Vibration ACCESSING: Compressor Bearing PHD Vibration / Temperature DESCRIPTION: Use this screen to conﬁ gure the Compres- here will begin to time down if the Compressor sor Bearing Vibration.
Page 114: Motor Bearing Temperature / Vibration
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 114 OPERATION CONFIGURATION PHD Vibration / Temperature - Motor Bearing Temperature / Vibration ACCESSING: Motor Bearing PHD Vibration / Temperature DESCRIPTION: Use this screen to conﬁ gure the Motor and remains above. When this delay times out, Bearing for either temperature or vibration.
Page 115 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 115 MOTOR BEARING VIBRATION and remains above. When this delay times out, a Shutdown will occur, and the compressor is Motor Bearing Vibration stopped. • Disabled [Sensor Output] - The following selections are provided: •...
Page 116: Compressor Bearing Vibration
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 116 OPERATION CONFIGURATION PHD Vibration / Temperature - Motor Stator Temperature ACCESSING: Motor Starter PHD Vibration / Temperature DESCRIPTION: Use this screen to conﬁ gure the Motor a Shutdown will occur, and the compressor is Stator temperature(s).
Page 117: Proportional / Integral Setup
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 117 CONFIGURATION Proportional / Integral Control Setup ACCESSING: PI Control 1 Proportional/Integral Control DESCRIPTION: Use this screen to conﬁ gure the PI Control • Auxiliary Analog #1 - #20 channels. There are eight total screens associated with PI •...
Page 118 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 118 OPERATION [Setpoint] - A setpoint box is provided to the Note: Each device that is utilized for PI control must value that you wish to control to. also be properly calibrated. [Proportional Band] –...
Page 119 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 119 PI output to move the Control Input toward the reacts. If the PI output shows too much oscilla- Control Setpoint. Eventually, the Integral com- tion, increasing the Proportional Band will cause ponent of the PI output will equal the average PI the control to react slower, which will dampen output value as Control Input gets to the Control...
Page 120: Superheat
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 120 OPERATION CONFIGURATION Superheat ACCESSING: Superheat 1 Superheat Control DESCRIPTION: The Superheat screens are used to view • Always - Superheat control always ac- and set the operational characteristics of the Superheat tive.
Page 121 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 121 [Proportional Band] – This setpoint determines STATUS the size of a region either above or below the Control Setpoint. Within this region, the Propor- Output Value - The value of the Output signal tional component of the Superheat Output value as controlled by the Superheat.
Page 122: Retransmitting Outputs
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 122 OPERATION CONFIGURATION Retransmitting Outputs ACCESSING: A - H Retransmitting Outputs DESCRIPTION: The Retransmit Output screens (A-H and • Remote Capacity Position I-P) are used to view and set the analog input assign- •...
Page 123: Digital I/O
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 123 CONFIGURATION Digital I/O ACCESSING: Page 1 Digital I/O DESCRIPTION: The Digital I/O screens are used to view Capacity Slide Unload and set the Digital Input and Output assignments, and Volume Slide Increase should be used anytime a Digital I/O point needs to be Volume Slide Decrease...
Page 124 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 124 OPERATION Capacity Mode Select Module B Condenser Control Step 4 DX Circuit A Chiller Pump Start Run DX Circuit B Panel Heater Main Oil Injection PAGE 4 Liquid Level Increase Liquid Level Decrease Condenser Control Step 1 PLC Interlock...
Page 125: Analog I/O
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 125 CONFIGURATION Analog I/O ACCESSING: Analog 1 Analog I/O DESCRIPTION: The Analog I/O screens are used to view • Analog Bd 1 and set the Analog Input and Output sensor ranges, sen- •...
Page 126 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 126 OPERATION EZ Cool LIOC Feedback ANALOG 3 Remote Slide Valve Position Remote Control Setpoint Outside Ambient Air Temperature Engine Manifold Pressure Vyper Coolant Temperature Balance Piston Pressure Evaporator Liquid Level Main Oil Injection KW Monitoring Relative Humidity...
Page 127: Plc I/O Control
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 127 CONFIGURATION PLC I/O Control ACCESSING: PLC I/O Control DESCRIPTION: Use this screen to setup the PLC I/O Con- • Compressor Mode: Remote I/O trol features that can optionally be used. •...
Page 128: Service Oil Pump
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 128 OPERATION SERVICE Oil Pump ACCESSING: Oil Pump DESCRIPTION: Using this screen, the user can set the op- not, then press the [On/Off] toggle button. eration of the Oil Pump, if installed. The blue text indicator will change from Off to On.
Page 129: Maintenance Factory
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 129 SERVICE Maintenance (Factory) ACCESSING: Maintenance Factory DESCRIPTION: Using this screen, the user can view up an internal programmed maintenance schedule, to nine (9) pre-programmed maintenance schedules. This based upon the type of compressor. The values screen is based upon the Maintenance Schedule that is for the Next Service column are based upon the provided in the IOM manual for the speciﬁ...
Page 130: User Defined
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 130 OPERATION SERVICE Maintenance (User Deﬁ ned) ACCESSING: Maintenance User Deﬁ ned DESCRIPTION: Using this screen, the user can view up to ed, you may enter the new value using the eight (8) user deﬁ...
Page 131: Communications
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 131 SERVICE Communications ACCESSING: Communications DESCRIPTION: This screen allows the technician to per- stop communicating with the Quantum™, form system checks on serial communications. Please re- and would require that you Redetect I/O fer to Section 2 of Frick publications 090.040-CS (Com- Comms: munications Setup) for additional information.
Page 132: Diagnostics
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 132 OPERATION SERVICE Diagnostics Diagnostics ACCESSING: DESCRIPTION: This screen allows the technician to per- box located below this button. Select this box to form system checks on Ethernet communications. Refer call up a numeric keypad. Enter the IP address to the Communications Manual (090.040-CS) for speciﬁ...
Page 133: Software
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 133 SERVICE Software ACCESSING: Software DESCRIPTION: The Software Maintenance screen has Save Location - Selecting this button will been provided as a way for the user to upload new oper- cause the following options to be shown: ating software to their system, save setpoints or restore •...
Page 134 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 134 OPERATION Restore Setpoints Restore Setpoints - Selecting this button will allow for a previously saved setpoints ﬁ le, to restore (overwrite) the setpoint ﬁ le that is currently contained within the Quan- tum™...
Page 135: Operation Overview
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 135 SECTION 4 OPERATION OVERVIEW INITIAL SETUP PROCEDURE compressor to start. Other compres- sor manufacture’s Oil Pumps needs a 30 lb. Oil Pressure differential to allow Compressor Conﬁ guration should be per- the compressor to start.
Page 136: Setup For Automatic Control
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 136 OPERATION SETUP FOR AUTOMATIC CONTROL venting loading. In order to operate a compressor at peak efﬁ - • Remote C.C step 1 for step units ciency, under full load and part load conditions - If the Capacity Mode is in Remote complex control sequences must be used.
Page 137 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 137 command keys on the Operating Status screen. #1) corresponds to the present (%) value displayed on the Operating Status screen. The Remote Slide Valve Position option can be used. This option which is enabled in Panel Setup is not ASCII communication to the Com-2 port can be used available for all compressor models (Reference Com-...
Page 138 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 138 OPERATION NOTES:...
Page 139: Warnings/Shutdowns Messages
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 139 SECTION 5 WARNINGS/SHUTDOWNS MESSAGES When a Shutdown occurs, the display backlight will ﬂ ash Coalescer Filter Differential Shutdown – (For RCSI on and off to alert an operator of the shutdown. This vi- only) A Shutdown will be occur when the differential sual warning will help get the attention of the operator in of Discharge Pressure to System Discharge Pressure...
Page 140 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 140 OPERATION > Motor, and check the DBS Software Version. This shutdown message is issued if while the compres- version should read the actual version of the soft- sor is off the compressor auxiliary is energized. While ware, but a communications loss will return a value this condition is present, the Oil Pump (if available) of 0.00.
Page 141 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 141 unit’s three phases of instantaneous output current seconds after the precharge signal has been asserted are compared to a prescribed limit, which is con- on the 60 Hz VSD and at least 414 VDC within 20 tained in the hardware.
Page 142 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 142 OPERATION upper or maximum range (out of range) for its sensor. Dual Mode is enabled, then the Mode 1 safeties are active for Modes 1 & 3, and the Mode 2 safe- High Comp.
Page 143 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 143 delay. as set for the Motor Stator #1 Temp. Shutdown Delay, a Shutdown will be generated. The default values for High Limit Disch Temp Shutdown - The Discharge these setpoints are 311° F, and 5 seconds. Temperature was greater than or equal to the active High Discharge Temperature Shutdown setpoint for High Motor Stator #2 Temp Warning –...
Page 144 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 144 OPERATION High Motor Temp Warning - Shaft Side – The mo- cur. This shutdown is only active when the compres- tor has temperature sensors that monitor the Shaft sor is running and is also not checked for the ﬁ rst 90 Side bearing.
Page 145 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 145 High RPM Shutdown - This shutdown applies if En- low Auxiliary Analog #1-20 shutdown setpoint for its gine or Turbine Drive was enabled. If the RPM’s of the time delay. motor exceeds this setpoint, a shutdown will occur.
Page 146 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 146 OPERATION pump conﬁ gurations: shutdown message is issued if the Discharge Tem- perature reading was to the lower or minimum range • No Pump – A warning will occur if the Dis- (out of range) out of range for its sensor.
Page 147 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 147 Low RPM Sensor Warning - This warning message shutdown is only active when the compressor is run- is issued if the RPM reading was to the lower or mini- ning and is also not checked for the ﬁ...
Page 148 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 148 OPERATION Low Suction Warning –- Mode 2 - When running in control input for Mode 4 has exceeded its shutdown Mode 2, if the Suction Pressure was less than or equal setpoint for the delay period, a Shutdown occurs.
Page 149 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 149 be generated if either the False Running Failure shut- Therefore, it is NOT checked during STANDBY, which downs (Motor Amps or Conﬁ rmed Running) occurs, prevents this fault from occurring during STANDBY. and the Shunt Trip digital output is conﬁ...
Page 150 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 150 OPERATION the unit’s internal ambient temperature. The magni- after the shutdown, until the thermistor temperature tude of the unit’s internal temperature is compared to has dropped to below 165°F (74°C). This shutdown a limit of 145°F.
Page 151 QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 151 phase bank assembly heatsink temperature and the VSD Phase C Gate Driver Fault – The unit’s phase inverter module base plate temperature are com- bank assembly shall contain one IGBT gate driver pared to a lower limit of 37°F.
Page 152 090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 152 OPERATION receive timeout, or checksum fault is detected on Vyper™ Coolant Low Temperature Warning - The the Vyper™ communications, for twenty continuous temperature reading for the Vyper Coolant tempera- seconds. While this fault is active, the Frick Interface ture was less than or equal to this setpoint for its Board will send Initialize data requests in order to time delay.
Page 153: Appendix
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 153 SECTION 6 APPENDIX OIL SAFETY LOGIC Part 1: Missing Oil Pressure No Pump or Demand Pump (All pressure calculations are in PSIA)
Page 154: Part 2: Insuffi Cient Main Oil Pressure During Low Differential
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 154 OPERATION OIL SAFETY LOGIC Part 2: Insufﬁ cient Main Oil Pressure During Low Differential No Pump or Demand Pump (All pressure calculations are in PSIA)
Page 155: Part 3: Oil Circuit Pressure Drop
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 155 OIL SAFETY LOGIC Part 3: Oil Circuit Pressure Drop No Pump or Demand Pump (All pressure calculations are in PSIA) Full Time Pump (Frick Compressor Only) (All pressure calculations are in PSIA)
Page 156: Part 4: Oil Pressure Filter Drop
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 156 OPERATION OIL SAFETY LOGIC Part 4: Oil Pressure Filter Drop Filter Selection: Filter – Oil (All pressure calculations are in PSIA) Note: Only when ﬁ lter pressure transducer is available...
Page 157: Oil Pump Starting Logic
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 157 OIL PUMP STARTING LOGIC No Pump...
Page 158: Demand Pump
090.040-O (MAR 12) QUANTUM™ HD COMPRESSOR CONTROL PANEL Page 158 OPERATION OIL PUMP STARTING LOGIC Demand Pump (All pressure calculations are in PSIA OIL PUMP RUNNING LOGIC Demand Pump (All pressure calculations are in PSIA)
Page 159: Oil Pump Starting Logic
QUANTUM™ HD COMPRESSOR CONTROL PANEL 090.040-O (MAR 12) OPERATION Page 159 OIL PUMP STARTING LOGIC Full Time Pump (Frick compressor only) (All pressure calculations are in PSIA) NOTE: If one of the Other Manufacturer Compressor types, then the Oil Pump must raise the Oil Pressure per the following calculation before the compressor can start: Poil-Pdisch >...
Page 160 Replaces: NOTHING (New Manual) 100 CV Avenue • P.O. Box 997 Subject to change without notice Waynesboro, PA 17268-0997 USA Published in USA • GUI 1M .20 Phone: 717-762-2121 • FAX: 717-762-8624 www.johnsoncontrols.com/frick © 2012 Johnson Controls Inc. - ALL RIGHTS RESERVED...

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