Troubleshooting Chart For Frick® Quantum™ Hd Control Panel - Johnson Controls FRICK QUANTUM HD Maintenance Manual

090.040-M (MAR 12)
Page 58
Upgrade Software -
TROUBLESHOOTING CHART FOR FRICK
SYMPTOM
DISPLAY IS INOPERATIVE
OIL PUMP DOES NOT START
OIL PUMP IS RUNNING BUT THE
COMPRESSOR DOES NOT START
QUANTUM™ HD COMPRESSOR CONTROL PANEL
MAINTENANCE
(REFER TO WIRING DIAGRAMS)
PROBABLE CAUSES and CORRECTIONS
Check for power at the panel. See if any of the LED's on the Q5 board are blinking
or any lights are blinking on the other boards. If no lights are blinking, make sure the
control power switch is switched on. If there are still no lights, then check the circuit
breaker (2CB). If the breaker is not tripped, check for power into 2CB. If there is no
power, check the external power being supplied. If power from 2CB, check power sup-
ply for input AC and output DC level.
Shut off power to the panel and fi rst confi rm that the display connector is fi rmly seated.
Care needs to be taken when checking and reconnecting or reseatting this connec-
tion. Confi rm that the connectors at both ends of the backlight inverter are properly
connected. Confi rm that the display harness is connected properly on the main board.
Refer to Section 3 of this manual for more information.
Check the display with a fl ashlight. If characters are visible, the display is good, but the
LED backlight stick is not on and may need replaced.
The LED (D3) for Output 3 (MOD 3) of Digital I/O Board #1 should be on when pump is
called on to run. If the pump does not start when the LED is on, check for the proper
panel voltage between position 4 and 5 on the P1 DIO connector on Digital I/O board #1.
If the proper voltage is not found, check the fuse (F3) and if the fuse is OK, check the
output module (MOD 3). If the voltage was OK, check for the proper voltage between
position 5 on the P1 DIO connector and position 8 on the terminal strip. If voltage is
OK, check for the proper voltage between position 8 and 2 on the terminal strip. If the
voltage is OK, check at the oil pump starter. If all of this is OK, then check the Digital
Status screen to see if channel 3 is ON.
The Oil Pump #1 Auxiliary Contact switches voltage to Input 4 (MOD 4) of Digital I/O
Board #1 when the auxiliary contacts are closed. If the input does not turn on, check
if the LED (D4) is lit when it should be. If it isn't, check the fuse (F4) and if the fuse is
OK, check the input module (MOD 4). Check the voltage between positions 4 and 6 of
the P1 DIO connector. If the LED is ON, check channel 4 on the DIO of Digital Board 1,
at the Digital Status screen.
For compressor models with a slide valve: Verify that the Slide Valve has unloaded to or
below the Highest Slide Valve Position to allow starting the compressor setpoint. If the
slide valve has not unloaded, troubleshoot the hydraulic system. Compressor will not
start until the Slide Valve is unloaded. Output 1 (MOD 1) of Digital I/O Board #1 controls
the motor starter. If the motor does not start when the LED (D1) is on, check for the
proper panel voltage between position 4 and 1 on the P1 DIO connector on Digital I/O
board #1. If the proper voltage is not found, check the fuse (F1) and if the fuse is OK,
check the output module (MOD 1). If the voltage was OK, check for the proper voltage
between position 1 on the P1 DIO connector and position 18 on the terminal strip. If
voltage is OK, check for the proper voltage between position 18 and 2 on the terminal
strip. If the voltage is OK, check the interposing relay (By others).
QUANTUM™ HD CONTROL PANEL
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