Fayat Group DYNAPAC CA1300 D Equipment Manuals

Manuals and User Guides for Fayat Group DYNAPAC CA1300 D Equipment. We have 1 Fayat Group DYNAPAC CA1300 D Equipment manual available for free PDF download: Instruction Manual

Fayat Group DYNAPAC CA1300 D Instruction Manual (284 pages)

Vibratory Roller

Brand: Fayat Group | Category: Construction Equipment | Size: 21 MB

Table of Contents
3
Introduction
19
The Machine
19
Intended Use
19
Training
19
Signal Symbols and Meaning
19
Safety Information
19
General
20
CE Marking and Declaration of Conformity
21
Safety - General Instructions
23
Safety - When Operating
25
Driving Near Edges
25
Work Driving
26
Safety (Optional)
27
Strike-Off Blade
27
Special Instructions
29
Standard Lubricants and Other Recommended Oils and Fluids
29
Higher Ambient Temperatures, above +40°C (104°F)
29
Temperatures
29
High Pressure Cleaning
30
Fire Fighting
30
Fire Extinguisher
31
Roll over Protective Structure (ROPS)
31
Battery Handling
31
Jump Starting
32
Technical Specifications
33
Noise Level
33
Vibrations - Operator Station
33
Electrical System
33
Slopes
33
Dimensions, Side View
34
Dimensions, Top View
35
Weights and Volumes
36
Working Capacity
36
General
37
CO 2 -Emission
37
Air Conditioning / Automatic Climate Control (ACC) (Optional)
38
Tightening Torque
39
ROPS - Bolts
40
Hydraulic System
40
Machine Description
41
Diesel Engine
41
Electrical System
41
Propulsion System/Transmission
41
Brake System
41
Steering System
42
Vibration System
42
Cab
42
Emergency Exit
42
Seat
42
FOPS and ROPS
42
Identification
43
Product and Component Plates
43
Product Identification Number on the Frame
43
Machine Plate
44
Explanation of 17PIN Serial Number
44
Engine Plates
45
Decals
46
Location - Decals
46
Location - Decals, CALIFORNIA
47
Safety Decals
47
Info Decals
50
Instruments/Controls
51
Locations - Instruments and Controls
51
Locations - Control Panel and Controls
52
Function Description
53
Instruments and Controls, Cab
56
Function Description of Instruments and Controls in the Cab
58
A/C - System Operation
59
Using the Cab Controls
62
Defroster
62
Heat
62
Electrical System
63
Fuses
63
Fuses in Cab
64
Main Fuses
64
Relays on Machine
65
Operation
67
Before Starting
67
Master Switch - Switching on
67
Operator's Seat - Adjusting
68
Driver Seat (Equipment Status) - Adjustment
68
Parking Brake
69
Interlock
69
Operator Position
70
Instruments and Lamps - Checking
71
View
71
Working Lights - Adjustment
72
Rear View Mirrors - Adjustment
72
Cab Windows - De-Icing
72
Wiper Blade - Replacement
72
Windscreen Washer Fluid - Checking and Filling
73
Starting
73
Starting the Engine
74
Driving
76
Operating the Roller
76
Operation of Strike-Off Blade (Equipment Status)
77
Interlock/Emergency Stop/Parking Brake - Check
77
Regeneration of DPF Filter
77
Tampering of DPF
79
High Ash Levels
80
Vibration
80
Vibration On/Off
80
Braking
81
Service Brake
81
Normal Braking
81
Reserve Brake
82
Emergency Stop
82
Switching off
83
Parking
83
Chocking the Drums
83
Master Switch
84
Long-Term Parking
85
Engine
85
Battery
85
Air Cleaner, Exhaust Pipe
85
Fuel Tank
85
Hydraulic Reservoir
85
Steering Cylinder, Hinges, Etc
86
Tires
86
Engine Coolant
86
Hoods, Tarpaulin
86
Miscellaneous
87
Lifting
87
Locking the Articulation
87
Lifting the Roller
87
Unlocking the Articulation
88
Towing/Recovering
88
Short Distance Towing with the Diesel Engine Switched Off/Not Running
88
Rear Axle Brake
89
Brake Disengagement
89
Releasing the Drum Brake
90
Drum Motor Brake
90
Towing
91
Transport
91
Securing
92
Operating Instructions - Summary
97
Preventive Maintenance
99
Acceptance and Delivery Inspection
99
Warranty
99
Maintenance - Lubricants and Symbols
101
Maintenance Symbols
103
Maintenance - Maintenance Schedule
105
Service and Maintenance Points
105
General
106
Every 10 Hours of Operation (Daily)
106
After the FIRST 50 Hours of Operation
107
Every 50 Hours of Operation (Weekly)
107
Every 250 / 750 / 1250 / 1750 Hours of Operation
107
Every 500 / 2500 / 3500 / 4500 / 5500 / 6500 / 9500 Hours of Operation
108
Every 1000 Hours of Operation
109
Every 1500 Hours of Operation
110
Every 2000 / 4000 / 8000 Hours of Operation
111
Every 3000 / 5000 / 7000 Hours of Operation
111
Every 6,000 Hours of Operation
114
Every 9000 Hours of Operation
115
Every 24Th Month (Every Other Year)
116
Service - Checklist
117
Maintenance, 10H
119
Scrapers - Check, Adjustment
119
Scrapers, Pad-Drum
120
Air Circulation - Check
120
Coolant Level - Check
121
Windscreen Washer Fluid - Checking and Filling
122
Diesel Engine Check Oil Level
122
Fuel Tank - Filling
123
Hydraulic Reservoir - Check Fluid Level
123
Air Filter Indicator - Resetting
123
Air Cleaner
124
Check - Replacement of Main Filter
124
Backup Filter - Change
124
Air Cleaner - Cleaning
125
Air Cleaner
125
Check Hoses and Connections
125
Brakes - Check
126
Maintenance, First 50H
127
Hydraulic Filter - Replacement
127
Tires - Air Pressure - Wheel Nuts - Tightening
129
Replacing Belts/Checking the Belt Tension
130
Maintenance - 50H
131
Battery - Check Condition
131
Pre-Fuel Filter - Draining
132
Maintenance Measures - 250 H
133
Battery - Check Condition
133
Rear Axle Differential - Check Oil Level
134
Rear Axle Pinion Housing - Checking the Oil Level
134
Rear Axle Planetary Gears - Check Oil Level
135
Drum - Checking the Oil Level
135
Coolers
136
Checking - Cleaning
136
Replacing Belts/Checking the Belt Tension
137
Rubber Elements and Fastening Screws - Check
137
Bolted Joints - Checking Tightening Torque
138
Fuel Tank - Cleaning
138
Fuel Tank - Draining (Equipment Status)
139
Maintenance Measures - 500 / 2500 / 3500 / 4500 / 5500 / 6500 / 9500H
141
Battery - Check Condition
141
Rear Axle Differential - Check Oil Level
142
Rear Axle Pinion Housing - Checking the Oil Level
142
Rear Axle Planetary Gears - Check Oil Level
143
Drum - Checking the Oil Level
143
Coolers
144
Checking - Cleaning
144
Replacing Belts/Checking the Belt Tension
145
Rubber Elements and Fastening Screws - Check
145
Bolted Joints - Checking Tightening Torque
146
Fuel Tank - Cleaning
146
Fuel Tank - Draining (Equipment Status)
147
The Engine Fuel Pre-Filter - Replacement/Cleaning
148
The Engine Fuel Filter - Replacement/Cleaning
149
Diesel Engine - Oil- and Filter Change
150
Changing the Engine Oil
150
Changing the Oil Filter
150
Forward/Reverse Controls and Joints - Check and Lubrication
152
Accessing the Machine Fitted with ROPS
152
Access on Machine with Cab
152
Hood, Hinges - Lubrication
153
Cab, Hinges - Lubrication
154
Air Conditioning (Optional) Fresh Air Filter - Change
154
Air Cleaner
154
Check - Replacement of Main Filter
154
Air Filter Indicator - Resetting
155
Backup Filter - Change
155
Compressor Belt - Adjustment
155
Air Conditioning (Optional) - Check
156
Automatic Climate Control (Optional) - Overhaul
156
Maintenance - 1000H
157
Battery - Check Condition
157
Rear Axle Differential - Oil Change
158
Rear Axle Pinion Housing - Oil Change
158
Rear Axle Planetary Gear - Oil Change
159
Drum - Checking the Oil Level
160
Coolers
161
Checking - Cleaning
161
Replacing Belts/Checking the Belt Tension
162
Rubber Elements and Fastening Screws - Check
162
Bolted Joints - Checking Tightening Torque
163
Fuel Tank - Cleaning
163
Fuel Tank - Draining (Equipment Status)
164
Hydraulic Reservoir - Draining
164
Hydraulic Filter - Replacement
165
Pre-Fuel Filter - Draining
167
The Engine Fuel Pre-Filter - Replacement/Cleaning
168
The Engine Fuel Filter - Replacement/Cleaning
169
Diesel Engine - Oil- and Filter Change
170
Changing the Engine Oil
170
Changing the Oil Filter
170
Forward/Reverse Controls and Joints - Check and Lubrication
172
Accessing the Machine Fitted with ROPS
172
Access on Machine with Cab
172
Hood, Hinges - Lubrication
173
Cab, Hinges - Lubrication
174
Air Conditioning (Optional) Fresh Air Filter - Change
174
Air Cleaner
174
Check - Replacement of Main Filter
174
Air Filter Indicator - Resetting
175
Backup Filter - Change
175
Compressor Belt - Adjustment
175
Air Conditioning (Optional) - Check
176
Automatic Climate Control (Optional) - Overhaul
176
Check and Adjust Intake / Exhaust Valve Clearance
176
Maintenance Measures - 1500 H
177
Battery - Check Condition
177
Rear Axle Differential - Check Oil Level
178
Rear Axle Pinion Housing - Checking the Oil Level
178
Rear Axle Planetary Gears - Check Oil Level
179
Drum - Checking the Oil Level
179
Coolers
180
Checking - Cleaning
180
Replacing Belts/Checking the Belt Tension
181
Rubber Elements and Fastening Screws - Check
181
Bolted Joints - Checking Tightening Torque
182
Fuel Tank - Cleaning
182
Fuel Tank - Draining (Equipment Status)
183
Pre-Fuel Filter - Draining
184
The Engine Fuel Pre-Filter - Replacement/Cleaning
185
The Engine Fuel Filter - Replacement/Cleaning
186
Diesel Engine - Oil- and Filter Change
187
Changing the Engine Oil
187
Changing the Oil Filter
187
Forward/Reverse Controls and Joints - Check and Lubrication
189
Accessing the Machine Fitted with ROPS
189
Access on Machine with Cab
189
Hood, Hinges - Lubrication
190
Cab, Hinges - Lubrication
191
Air Conditioning (Optional) Fresh Air Filter - Change
191
Air Cleaner
191
Check - Replacement of Main Filter
191
Air Filter Indicator - Resetting
192
Backup Filter - Change
192
Compressor Belt - Adjustment
192
Air Conditioning (Optional) - Check
193
Automatic Climate Control (Optional) - Overhaul
193
Inspect Crankcase Breather System
193
Maintenance - 2000 / 4000 / 8000 H
195
Battery - Check Condition
195
Rear Axle Differential - Oil Change
196
Rear Axle Pinion Housing - Oil Change
196
Rear Axle Planetary Gear - Oil Change
197
Drum - Oil Change
198
Coolers
199
Checking - Cleaning
199
Replacing Belts/Checking the Belt Tension
200
Rubber Elements and Fastening Screws - Check
200
Bolted Joints - Checking Tightening Torque
201
Fuel Tank - Cleaning
201
Fuel Tank - Draining (Equipment Status)
202
Hydraulic Reservoir - Draining
202
Hydraulic Filter - Replacement
203
Pre-Fuel Filter - Draining
205
The Engine Fuel Pre-Filter - Replacement/Cleaning
206
The Engine Fuel Filter - Replacement/Cleaning
207
Diesel Engine - Oil- and Filter Change
208
Changing the Engine Oil
208
Changing the Oil Filter
208
Forward/Reverse Controls and Joints - Check and Lubrication
210
Accessing the Machine Fitted with ROPS
210
Access on Machine with Cab
210
Hood, Hinges - Lubrication
211
Cab, Hinges - Lubrication
212
Air Conditioning (Optional) Fresh Air Filter - Change
212
Air Cleaner
212
Check - Replacement of Main Filter
212
Air Filter Indicator - Resetting
213
Backup Filter - Change
213
Compressor Belt - Adjustment
213
Air Conditioning (Optional) - Check
214
Automatic Climate Control (Optional) - Overhaul
214
Hydraulic Reservoir - Oil Change
215
Steering Joint - Check
215
Check and Adjust Intake / Exhaust Valve Clearance
216
Maintenance, 3000 / 5000 / 7000 H
217
Battery - Check Condition
217
Rear Axle Differential - Oil Change
218
Rear Axle Pinion Housing - Oil Change
218
Rear Axle Planetary Gear - Oil Change
219
Drum - Checking the Oil Level
220
Checking - Cleaning
221
Replacing Belts/Checking the Belt Tension
222
Rubber Elements and Fastening Screws - Check
222
Bolted Joints - Checking Tightening Torque
223
Fuel Tank - Cleaning
223
Fuel Tank - Draining (Equipment Status)
224
Hydraulic Reservoir - Draining
224
Hydraulic Filter - Replacement
225
Pre-Fuel Filter - Draining
227
The Engine Fuel Pre-Filter - Replacement/Cleaning
228
The Engine Fuel Filter - Replacement/Cleaning
229
Diesel Engine - Oil- and Filter Change
230
Changing the Engine Oil
230
Changing the Oil Filter
230
Forward/Reverse Controls and Joints - Check and Lubrication
232
Accessing the Machine Fitted with ROPS
232
Access on Machine with Cab
232
Hood, Hinges - Lubrication
233
Cab, Hinges - Lubrication
234
Air Conditioning (Optional) Fresh Air Filter - Change
234
Air Cleaner
234
Check - Replacement of Main Filter
234
Air Filter Indicator - Resetting
235
Backup Filter - Change
235
Compressor Belt - Adjustment
235
Automatic Climate Control (Optional) - Overhaul
236
Air Conditioning (Optional) - Check
236
Inspect ECU, Related Sensors and Actuators
236
Inspect Turbocharger
237
Inspect DPF and Related Sensors
237
Inspect and Test Intake Throttle Valve
237
Check and Clean Injector
237
Maintenance, 6000H
239
Battery - Check Condition
239
Rear Axle Differential - Oil Change
240
Rear Axle Pinion Housing - Oil Change
240
Rear Axle Planetary Gear - Oil Change
241
Drum - Oil Change
242
Checking - Cleaning
243

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Fayat Group DYNAPAC CA1300 D Equipment Manuals

Fayat Group DYNAPAC CA1300 D Instruction Manual (284 pages)

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