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PHOENIX 521 EXPERT HIGHSPEED
EWM PHOENIX 521 EXPERT HIGHSPEED Manuals
Manuals and User Guides for EWM PHOENIX 521 EXPERT HIGHSPEED. We have
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EWM PHOENIX 521 EXPERT HIGHSPEED manual available for free PDF download: Operating Instructions Manual
EWM PHOENIX 521 EXPERT HIGHSPEED Operating Instructions Manual (146 pages)
Machines for MIG/MAG, TIG and MMA welding
Brand:
EWM
| Category:
Welding System
| Size: 5 MB
Table of Contents
1 Contents
4
Table of Contents
4
2 Safety Instructions
9
For Your Safety
9
Transport and Installation
11
Ambient Conditions
11
Safety Rules While Lifting
12
Notes on the Use of These Operating Instructions
12
3 Technical Data
13
PHOENIX 301; 351 EXPERT Forcearc
13
PHOENIX 421; 521 EXPERT Forcearc
14
Phoenix Drive 4; 4L; Phoenix Expert Drive 4; 4L
15
Phoenix Expert Drive 4Hs
15
4 Machine Description
16
PHOENIX 301; 351; 421; 521 EXPERT Forcearc
16
Front View
16
Machine Description
17
Rear View
18
Phoenix Drive 4L; Phoenix Expert Drive 4L
20
Front View
20
Rear View
22
Phoenix Drive 4; Phoenix Expert Drive 4
23
Front View
23
Inside View
24
5 Functional Characteristics
26
Machine Control - Operating Elements
26
Welding Machine Control
26
M3.70 Wire Feed Unit Control
28
Covered Operating Elements
30
M3.00 Wire Feed Unit Control
32
Operating Elements in the Machine
33
MIG/MAG Welding
34
Definition of MIG/MAG Welding Tasks
34
Selecting MIG/MAG Welding Tasks
36
Basic Welding Parameters
36
Choke Effect / Dynamics
36
Operating Mode
36
Welding Type
36
Superpulses
37
Wire Burn-Back
37
MIG/MAG Operating Point
38
Arc Length Correction Setting
38
Operating Point Setting Using Material Thickness, Welding Current, Wire Speed
38
Selecting the Display Unit
38
Choke Effect / Dynamics
39
Wire Burn-Back
39
Accessory Components for Operating Point Setting
40
MIG/MAG Welding Data Display
40
MIG/MAG Functional Sequences / Operating Modes
41
Explanation of Signs and Functions
41
Non-Latched Mode
42
Non-Latched Operation with Superpulse
43
Special, Non-Latched
44
Spots
45
Special, Non-Latched with Superpulse
46
Latched Mode
47
Latched Mode with Superpulse
48
Latched Mode with Alternating Welding Process
49
5.2.5.10 Latched Special
50
5.2.5.11 Latched Special with Welding Process Alternation
51
5.2.5.12 Special, Latched with Superpulse
52
5.2.5.13 Latched Special with Alternating Welding Process
53
MIG/MAG Automatic Cut-Out
53
MIG/MAG Program Sequence ("Program Steps" Mode)
54
Selecting the Program Sequence Parameters Using Welding Machine Control M3.1X
54
Selecting the Program Sequence Parameters Using Wire Feed Unit Control M3.70
54
MIG/MAG Overview of Parameters for M3.1X
55
MIG/MAG Overview of Parameters, M3.70
56
Example, Tack Welding (Non-Latched)
57
Example, Aluminium Tack Welding (Non-Latched Special)
57
Example, Aluminium Welding (Latched Special)
58
Example, Visible Seams (Latched Super Pulse)
59
Welding Process Changeover
60
Main Program a Mode
61
Selecting Parameters (Program A) Using Wire Feed Unit Control M3.1X
63
Selecting Parameters (Program A) Using Wire Feed Unit Control M3.70
63
MIG/MAG Overview of Parameters for M3.1X
64
Standard MIG/MAG Torch
64
5.2.10 MIG/MAG Powercontrol Program Torch
65
Powercontrol Program Torch with One Rocker (Standard Function, Factory Setting)
65
Up / down Torch with Two Rockers (Standard Function, Factory Setting)
65
Powercontrol Program Torch with One Rocker (Special Function)
66
5.2.11 MIG/MAG Push/Pull Welding Torch
67
5.2.11.1 Pin Assignments
67
5.2.12 High-Speed Welding
68
TIG Welding
70
TIG Welding Task Selection
70
TIG Welding Current Setting
70
TIG Welding Data Display
70
TIG Arc Ignition
71
Liftarc
71
TIG Function Sequences / Operating Modes
72
Explanation of Signs and Functions
72
Non-Latched Mode
73
Special, Non-Latched
73
Latched Mode
74
Latched Special
75
TIG Automatic Cut-Out
75
TIG Program Sequence ("Program Steps" Mode)
76
TIG Parameter Overview
76
MMA Welding
77
MMA Welding Task Selection
77
MMA Welding Current Setting
77
Setting Using the Stick Electrode Diameter
77
MMA Welding Data Display
77
Arcforcing
78
Hotstart
78
Hotstart Current and Hotstart Time
78
Antistick
79
Interfaces
80
Automation Interface
80
BUSINT X10 Industrial Bus Interface
81
DVINT X11 Wire Feed Interface
81
PC Interfaces
81
RINT X11 Robot Interface
81
Setting Options, Internal
81
Switching between Push/Pull and Intermediate Drive
81
Key Switch
82
Operating Time Counter
82
Remote Control
83
R10 Manual Remote Control
83
Manual Remote Control R20
84
R40 Manual Remote Control
84
Advanced Functions on the Welding Machine Control
85
Displaying JOB Information
85
Organising Jobs
85
Creating a New JOB in the Memory or Copying a JOB
86
Loading an Existing JOB from the Free Memory
86
Loading Special Jobs (SP1 to SP3)
86
Resetting an Existing JOB to the Factory Setting (Reset JOB)
87
Using Block Mode (Block JOB)
87
Switching the Hold Function on and off
88
WF Speed Switching (Absolute / Relative)
88
Resetting Jobs to Status on Delivery (Reset ALL)
89
Advanced Functions on the Wire Feed Unit Control
90
5.10.1 Special Parameter, "M3.70/M3.71
90
5.10.1.1 Special Parameters List
90
5.10.1.2 Selecting, Changing and Saving Parameters
91
5.10.1.3 Reset to Factory Settings
91
Display Mode Torch Power Control (P3)
91
Program "0", Releasing the Program Block (P2)
91
Program Limit (P4)
91
Ramp Time for Wire Inching (P1)
91
Correction Operation, Threshold Value Setting (P7)
92
Enabling Special Jobs SP1 to SP3 (P6)
92
Special Cycle in the Operating Modes Special Latched and Non-Latched (P5)
92
Program Changeover with Standard Torch (P8)
93
5.10.1.12 N Cycle Setting
95
5.10.1.14 "Single or Dual Operation" (P10) Setting
95
Latched Special Tapping Time Setting (P11)
95
Latched/Special-Latched Tap Start (P9)
95
Software Key Switch (SCH)
95
6 Commissioning
96
General
96
Area of Application - Proper Usage
96
Installation
96
Mains Connection
96
Machine Cooling
97
Adding Coolant
97
List of Coolants
98
Workpiece Lead, General
98
MIG/MAG Welding
99
Intermediate Tube Package Connection
100
Welding Machine
100
Wire Feed Unit
101
Welding Torch Connection
102
Connection for Workpiece Lead
103
Fixing of the Pin Reel (Adjustment of the Pre-Tensioning)
104
Inserting the Wire Spool
105
Changing the Wire Feed Rollers
105
Inching the Wire Electrode
106
Spool Brake Setting
107
TIG Welding
107
Welding Torch Connection
108
Connection for Workpiece Lead
109
MMA Welding
110
6.10.1 Connecting the Electrode Holder and Workpiece Lead
111
Shielding Gas Supply
112
6.11.1 Connecting the Shielding Gas Supply
112
6.11.2 Gas Test
113
6.11.3 "Rinse Tube Package" Function
113
6.11.4 Setting the Shielding Gas Quantity
113
7 Maintenance and Testing
114
General
114
Cleaning
114
Test
114
Test Equipment
114
Scope of the Test
115
Visual Inspection
115
Measuring the Open Circuit Voltage
115
Measurement of Insulation Resistance
115
Measuring the Leakage Current (Protective Conductor and Contact Current)
115
Measurement of Protective Conductor Resistance
116
Functional Test of the Welding Machine
116
Documentation of the Test
116
Repair Work
117
Disposing of Equipment
118
Manufacturer's Declaration to the End User
118
Meeting the Requirements of Rohs
118
8 Warranty
119
General Validity
119
Warranty Declaration
120
9 Operating Problems, Causes and Remedies
121
Error Messages (Power Source)
121
10 Accessories, Options
122
General Accessories
122
Remote Control / Connection Cable
123
Options
123
Computer Communication
123
11 Circuit Diagrams
124
PHOENIX 301 EXPERT Forcearc
124
PHOENIX 351 EXPERT Forcearc
127
PHOENIX 421 EXPERT Forcearc
129
PHOENIX 521 EXPERT Forcearc
131
Phoenix Drive 4; 4L; Phoenix Expert Drive 4; 4L
133
Phoenix Expert Drive 4Hs
135
Declaration of Conformity
136
12 Appendix A
136
JOB Mapping
137
13 Appendix B
137
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