EWM Phoenix 501 Progress puls MM FKW Manuals

Manuals and User Guides for EWM Phoenix 501 Progress puls MM FKW. We have 1 EWM Phoenix 501 Progress puls MM FKW manual available for free PDF download: Operating Instructions Manual

EWM Phoenix 501 Progress puls MM FKW Operating Instructions Manual (123 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

General Instructions
2
Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
MIG/MAG Standard Welding
16
Forcearc
16
Rootarc
16
MIG/MAG Pulse Welding
16
Forcearc Puls
16
Rootarc Puls
16
TIG (Liftarc) Welding
16
MMA Welding
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Front View
18
Rear View
20
Inside View
22
Machine Control - Operating Elements
24
Functional Sequence
26
Design and Function
27
General
27
Installation
28
Machine Cooling
28
Workpiece Lead, General
28
Welding Torch Cooling System
29
List of Coolants
29
Adding Coolant
30
Mains Connection
31
Mains Configuration
31
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
32
Gas Test
33
Rinse Hose Package" Function
33
Setting the Shielding Gas Quantity
33
MIG/MAG Welding
34
Welding Torch and Workpiece Line Connection
34
MIG/MAG Standard Welding
35
MIG/MAG Cored Wire Welding
37
Wire Feed
39
Open the Protective Flap of the Wire Feeder
39
Inserting the Wire Spool
39
Changing the Wire Feed Rollers
40
Inching the Wire Electrode
41
Spool Brake Setting
43
Definition of MIG/MAG Welding Tasks
44
Welding Task Selection
44
Basic Welding Parameters
44
Operating Mode
44
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
44
Choke Effect / Dynamics
45
Superpuls
45
Burn-Back
46
MIG/MAG Operating Point
47
Selecting the Display Unit
47
Operating Point Setting Using Material Thickness
47
Arc Length Correction Setting
48
Accessory Components for Operating Point Setting
48
MIG/MAG Welding Data Display
48
Forcearc / Forcearc Puls
49
Rootarc/Rootarc Puls
50
MIG/MAG Functional Sequences / Operating Modes
51
Explanation of Signs and Functions
51
Conventional MIG/MAG Welding (GMAW Non Synergic)
64
Setting the Operating Point (Welding Output)
64
MIG/MAG Program Sequence ("Program Steps" Mode)
65
Selection of the Program Sequence Parameter
65
MIG/MAG Overview of Parameters
66
Example, Tack Welding (Non-Latched)
67
Example, Aluminium Tack Welding (Non-Latched Special)
67
Example, Aluminium Welding (Latched Special)
68
Example, Visible Seams (Latched Super Pulse)
69
Main Program a Mode
70
Selecting Parameters (Program A)
72
MIG/MAG Automatic Cut-Out
72
Standard MIG/MAG Torch
73
MIG/MAG Special-Torches
73
Program- and Up- / down Operation
73
Switching between Push/Pull and Intermediate Drive
74
Expert Menu (MIG/MAG)
75
Selection
75
TIG Welding
77
Welding Torch and Workpiece Line Connection
77
Welding Task Selection
78
Welding Current Setting
78
TIG Arc Ignition
78
Liftarc Ignition
78
Function Sequences/Operating Modes
79
Explanation of Signs and Functions
79
TIG Automatic Cut-Out
82
TIG Program Sequence ("Program Steps" Mode)
83
MMA Welding
84
Connecting the Electrode Holder and Workpiece Lead
84
Welding Task Selection
85
Welding Current Setting
85
Arcforce
85
Hotstart
86
Antistick
86
Parameter Overview
86
Remote Control
87
Interfaces for Automation
87
Automation Interface
88
Remote Control Connection Socket, 19-Pole
89
RINT X12 Robot Interface
90
BUSINT X11 Industrial Bus Interface
90
PC Interfaces
90
Protecting Welding Parameters from Unauthorised Access
91
Special Parameters (Advanced Settings)
91
Selecting, Changing and Saving Parameters
92
Reset to Factory Settings
94
The Special Parameters in Detail
95
Machine Configuration Menu
103
Selecting, Changing and Saving Parameters
103
Matching the Cable Resistance
105
Power-Saving Mode
106
Maintenance, Care and Disposal
107
General
107
Maintenance Work, Intervals
107
Daily Maintenance Tasks
107
Visual Inspection
107
Functional Test
107
Monthly Maintenance Tasks
108
Visual Inspection
108
Functional Test
108
Annual Test (Inspection and Testing During Operation)
108
Maintenance Work
108
Disposing of Equipment
109
Manufacturer's Declaration to the End User
109
Meeting the Requirements of Rohs
109
Rectifying Faults
110
Checklist for Rectifying Faults
110
Error Messages (Power Source)
111
Resetting Jobs (Welding Tasks) to the Factory Settings
113
Resetting a Single JOB
113
Resetting All Jobs
114
General Operating Problems
114
Interface for Automated Welding
114
Vent Coolant Circuit
115
Technical Data
116
Phoenix 401 Progress FKW
116
Phoenix 501 Progress FKW
117
Accessories
118
General Accessories
118
Remote Control/Connecting and Extension Cable
118
7-Pole Connection
118
Options
119
Computer Communication
119
Replaceable Parts
120
Wire Feed Rollers
120
Wire Feed Rollers for Steel Wire
120
Wire Feed Rollers for Aluminium Wire
120
Wire Feed Rollers for Cored Wire
120
Conversion Sets
121
JOB-List
122
Appendix A
122
Overview of EWM Branches
123
Appendix B
123

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EWM Phoenix 501 Progress puls MM FKW Manuals

EWM Phoenix 501 Progress puls MM FKW Operating Instructions Manual (123 pages)

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