EWM Phoenix 501 Progress puls LP MM FKW Manuals

Manuals and User Guides for EWM Phoenix 501 Progress puls LP MM FKW. We have 1 EWM Phoenix 501 Progress puls LP MM FKW manual available for free PDF download: Operating Instructions Manual

EWM Phoenix 501 Progress puls LP MM FKW Operating Instructions Manual (106 pages)

Brand: EWM | Category: Welding machine | Size: 5 MB

Table of Contents
3
Contents
3
Safety Instructions
7
Notes on the Use of These Operating Instructions
7
Explanation of Icons
8
General
9
Transport and Installation
13
Lifting by Crane
14
Ambient Conditions
15
In Operation
15
Transport and Storage
15
Intended Use
16
Applications
16
MIG/MAG Standard Welding
16
Forcearc
16
Rootarc
16
MIG/MAG Pulse Welding
16
Forcearc Puls
16
Rootarc Puls
16
TIG (Liftarc) Welding
16
MMA Welding
16
Documents Which also Apply
17
Warranty
17
Declaration of Conformity
17
Welding in Environments with Increased Electrical Hazards
17
Service Documents (Spare Parts and Circuit Diagrams)
17
Calibration/Validation
17
Machine Description - Quick Overview
18
Front View
18
Rear View
20
Inside View
22
Machine Control - Operating Elements
24
Design and Function
26
General
26
Installation
27
Machine Cooling
27
Workpiece Lead, General
27
Notes on the Installation of Welding Current Leads
28
Welding Torch Cooling System
30
List of Coolants
30
Maximal Hose Package Length
30
Adding Coolant
31
Mains Connection
32
Mains Configuration
32
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
33
Gas Test
34
Rinse Hose Package Function
34
Setting the Shielding Gas Quantity
34
Welding Data Display
35
MIG/MAG Welding
36
Welding Torch and Workpiece Line Connection
36
Wire Feed
39
Open the Protective Flap of the Wire Feeder
39
Inserting the Wire Spool
39
Changing the Wire Feed Rollers
40
Inching the Wire Electrode
42
Spool Brake Setting
44
Definition of MIG/MAG Welding Tasks
45
Welding Task Selection
45
Basic Welding Parameters
45
Operating Mode
45
Choke Effect / Dynamics
46
MIG/MAG Operating Point
47
Selecting the Display Unit
47
Operating Point Setting Using Material Thickness
47
Arc Length Correction Setting
48
Accessory Components for Operating Point Setting
48
Forcearc / Forcearc Puls
49
Rootarc/Rootarc Puls
50
MIG/MAG Functional Sequences / Operating Modes
51
Explanation of Signs and Functions
51
MIG/MAG Program Sequence ("Program Steps" Mode)
57
Example, Tack Welding (Non-Latched)
58
Example, Aluminium Tack Welding (Non-Latched Special)
58
Example, Aluminium Welding (Latched Special)
58
Main Program a Mode
59
Selecting Parameters (Program A)
61
MIG/MAG Automatic Cut-Out
61
Standard MIG/MAG Torch
62
MIG/MAG Special-Torches
62
Program- and Up- / down Operation
62
Switching between Push/Pull and Intermediate Drive
62
TIG Welding
63
Welding Torch and Workpiece Line Connection
63
Welding Task Selection
64
Welding Current Setting
64
TIG Arc Ignition
64
Liftarc Ignition
64
Function Sequences/Operating Modes
65
Explanation of Signs and Functions
65
TIG Automatic Cut-Out
68
MMA Welding
69
Connecting the Electrode Holder and Workpiece Lead
69
Welding Task Selection
70
Welding Current Setting
70
Arcforce
70
Hotstart
70
Antistick
70
Remote Control
71
Interfaces for Automation
71
Automation Interface
72
Remote Control Connection Socket, 19-Pole
73
RINT X12 Robot Interface
74
BUSINT X11 Industrial Bus Interface
74
PC Interfaces
74
Protecting Welding Parameters from Unauthorised Access
75
Special Parameters (Advanced Settings)
75
Selecting, Changing and Saving Parameters
75
Reset to Factory Settings
78
Special Parameters in Detail
79
Machine Configuration Menu
88
Selecting, Changing and Saving Parameters
88
Aligning the Cable Resistance
89
Power-Saving Mode (Standby)
90
Maintenance, Care and Disposal
91
General
91
Maintenance Work, Intervals
91
Daily Maintenance Tasks
91
Visual Inspection
91
Functional Test
91
Monthly Maintenance Tasks
92
Visual Inspection
92
Functional Test
92
Annual Test (Inspection and Testing During Operation)
92
Disposing of Equipment
92
Manufacturer's Declaration to the End User
92
Meeting the Requirements of Rohs
92
Rectifying Faults
93
Checklist for Rectifying Faults
93
Error Messages
94
Resetting Jobs (Welding Tasks) to the Factory Settings
96
Resetting a Single JOB
96
Resetting All Jobs
97
General Operating Problems
97
Interface for Automated Welding
97
Vent Coolant Circuit
98
Technical Data
99
Phoenix 401 Progress FKW
99
Phoenix 501 Progress FKW
100
Accessories
101
General Accessories
101
Remote Control/Connecting and Extension Cable
101
7-Pole Connection
101
Options
102
Computer Communication
102
Replaceable Parts
103
Wire Feed Rollers
103
Wire Feed Rollers for Steel Wire
103
Wire Feed Rollers for Aluminium Wire
104
Wire Feed Rollers for Cored Wire
104
Wire Guide
104
JOB-List
105
Overview of EWM Branches
106

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EWM Phoenix 501 Progress puls LP MM FKW Manuals

EWM Phoenix 501 Progress puls LP MM FKW Operating Instructions Manual (106 pages)

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