Automationdirect.com DirectLOGIC DL205 Series Manuals

Manuals and User Guides for Automationdirect.com DirectLOGIC DL205 Series. We have 1 Automationdirect.com DirectLOGIC DL205 Series manual available for free PDF download: User Manual

Automationdirect.com DirectLOGIC DL205 Series User Manual (587 pages)

Brand: Automationdirect.com | Category: Controller | Size: 10 MB

Table of Contents
5
Chapter 1: Getting Started

27
- Introduction
  
  27
  - The Purpose of this Manual
    27
  - Where to Begin
    27
  - Supplemental Manuals
    27
  - Technical Support
    27
- Conventions Used
  
  28
  - Key Topics for each Chapter
    28
- DL205 System Components
  
  29
  - Cpus
    29
  - Bases
    29
  - I/O Configuration
    29
  - I/O Modules
    29
  - DL205 System Diagrams
    30
- Programming Methods
  
  32
  - Directsoft Programming for Windows
    32
  - Handheld Programmer
    32
- Directlogic™ Part Numbering System
  
  33
- Quick Start for PLC Validation and Programming
  
  35
- Steps to Designing a Successful System
  
  38
Chapter 2: Installation, Wiring and Specifications

41
- Safety Guidelines
  
  41
  - Plan for Safety
    41
  - Three Levels of Protection
    42
  - Emergency Stops
    42
  - Emergency Power Disconnect
    43
  - Orderly System Shutdown
    43
  - Class 1, Division 2, Approval
    43
Mounting Guidelines

44
- Base Dimensions
  44
- Panel Mounting and Layout
  45
- Enclosures
  46
- Environmental Specifications
  47
- Power
  47
- Marine Use
  48
- Agency Approvals
  48
- 24 VDC Power Bases
  48
Installing DL205 Bases

49
- Choosing the Base Type
  49
- Mounting the Base
  49
- Using Mounting Rails
  50
Installing Components in the Base

51
Base Wiring Guidelines

52
- Base Wiring
  52
I/O Wiring Strategies

53
I/O Modules Position, Wiring, and Specification

65
- Slot Numbering
  65
- Module Placement Restrictions
  65
D2-08ND3, DC Input

69
D2-16ND3-2, DC Input

69
D2-32ND3, DC Input

70
D2-32ND3-2, DC Input

71
D2-08NA-1, AC Input

72
D2-08NA-2, AC Input

73
D2-16NA, AC Input

74
F2-08SIM, Input Simulator

74
D2-04TD1, DC Output

75
D2-08TD1, DC Output

76
D2-08TD2, DC Output

76
D2-16TD1-2, DC Output

77
D2-16TD2-2, DC Output

77
F2-16TD1(2)P, DC Output with Fault Protection

78
F2-16TD1P, DC Output with Fault Protection

79
F2-16TD2P, DC Output with Fault Protection

80
D2-32TD1, DC Output

81
D2-32TD2, DC Output

81
F2-08TA, AC Output

82
D2-08TA, AC Output

82
D2-12TA, AC Output

83
D2-04TRS, Relay Output

84
D2-08TR, Relay Output

85
F2-08TR, Relay Output

86
F2-08TRS, Relay Output

87
D2-12TR, Relay Output

88
D2-08CDR, 4 Pt. DC Input / 4Pt. Relay Output

89
Glossary of Specification Terms

90
Chapter 3: CPU Specifications and Operations

93
CPU Overview

93
- General CPU Features
  93
- DL230 CPU Features
  93
- DL240 CPU Features
  93
- DL250-1 CPU Features
  94
- DL260 CPU Features
  94
CPU General Specifications

95
CPU Base Electrical Specifications

96
CPU Hardware Setup

97
Selecting the Program Storage Media

100
- Built-In EEPROM
  100
- EEPROM Sizes
  100
- EEPROM Operations
  100
- Installing the CPU
  101
- Connecting the Programming Devices
  101
- CPU Setup Information
  102
- Status Indicators
  103
- Mode Switch Functions
  103
- Changing Modes in the DL205 PLC
  104
- Mode of Operation at Power-Up
  104
Using Battery Backup

105
- DL230 and DL240
  105
- DL250-1 and DL260
  105
- Battery Backup
  105
- Auxiliary Functions
  106
- Clearing an Existing Program
  107
- Initializing System Memory
  107
- CPU Operation
  112
- I/O Response Time
  118
- CPU Scan Time Considerations
  120
- PLC Resources
  126
- PLC Numbering Systems
  126
- V-Memory
  127
- Binary-Coded Decimal Numbers
  127
- Hexadecimal Numbers
  127
Memory Map

128
- Octal Numbering System
  128
- Discrete and Word Locations
  128
- V-Memory Locations for Discrete Memory Areas
  128
- Input Points (X Data Type)
  129
- Output Points (y Data Type)
  129
- Control Relays (C Data Type)
  129
- Timers and Timer Status Bits (T Data Type)
  129
- Timer Current Values (V Data Type)
  130
- Counters and Counter Status Bits (CT Data Type)
  130
- Counter Current Values (V Data Type)
  130
- Word Memory (V Data Type)
  130
- Stages (S Data Type)
  131
- Special Relays (SP Data Type)
  131
- Remote I/O Points (GX Data Type)
  131
DL230 System V-Memory

132
DL240 System V-Memory

134
DL250-1 System V-Memory (DL250 Also)

137
DL260 System V-Memory

140
DL205 Aliases

143
DL230 Memory Map

144
DL240 Memory Map

145
DL250-1 Memory Map (DL250 Also)

146
DL260 Memory Map

147
Input/Y Output Bit Map

148
Control Relay Bit Map

150
Stage Control/Status Bit Map

154
Timer and Counter Status Bit Maps

156
Remote I/O Bit Map

157
- DL205 System Design Strategies
  162
- Module Placement
  163
- Calculating the Power Budget
  167
- Local Expansion I/O
  171
- Expanding DL205 I/O
  177
- 10Basefl Network Cabling
  185
- Maximum Cable Length
  185
- Add a Serial Remote I/O Master/Slave Module
  186
- Configuring the Cpu's Remote I/O Channel
  187
- Configure Remote I/O Slaves
  189
- Configuring the Remote I/O Table
  189
- Remote I/O Setup Program
  190
- Remote I/O Test Program
  191
Network Connections to Modbus and Directnet

192
- Configuring Port 2 for Modbus RTU
  192
- Modbus Port Configuration
  193
Network Slave Operation

195
Network Modbus RTU Master Operation (DL260 Only)

205
- Modbus Function Codes Supported
  205
- Modbus Port Configuration
  206
- Network (Modbus Only)
  207
- RS-232 Network
  207
- Modbus Read from Network (MRX)
  208
- MRX Slave Memory Address
  209
- MRX Master Memory Addresses
  209
- MRX Number of Elements
  209
- MRX Exception Response Buffer
  209
- Modbus Write to Network (MWX)
  210
- MWX Slave Memory Address
  211
- MWX Master Memory Addresses
  211
- MWX Number of Elements
  211
- MWX Exception Response Buffer
  211
- Multiple Read and Write Interlocks
  212
Non-Sequence Protocol (ASCII In/Out and PRINT)

214
- Configure the DL260 Port 2 for Non-Sequence
  214
- RS-485 Network
  215
- Configure the DL250-1 Port 2 for Non-Sequence
  216
- RS-422 Network
  217
Chapter 5 :Rllandintelligentbox(Ibox)Instructions

219
Introduction

219
Using Boolean Instructions

222
- END Statement
  222
- Simple Rungs
  222
- Normally Closed Contact
  223
- Contacts in Series
  223
- Midline Outputs
  223
- Parallel Elements
  224
- Joining Series Branches in Parallel
  224
- Joining Parallel Branches in Series
  224
- Combination Networks
  224
- Comparative Boolean
  225
- Boolean Stack
  225
- Immediate Boolean
  226
Boolean Instructions

227
Comparative Boolean

244
Immediate Instructions

250
Timer, Counter and Shift Register Instructions

258
- Using Timers
  258
- Timer Example Using Discrete Status Bits
  260
Accumulator/Stack Load and Output Data Instructions

270
Logical Instructions (Accumulator)

288
Math Instructions

305
Transcendental Functions (DL260 Only)

338
Bit Operation Instructions

340
Number Conversion Instructions (Accumulator)

347
Clock/Calendar Instructions

392
CPU Control Instructions

394
Program Control Instructions

396
Interrupt Instructions

404
Intelligent I/O Instructions

408
Network Instructions

410
Message Instructions

414
Modbus RTU Instructions (DL260)

422
- Modbus Read from Network (MRX)
  422
- Modbus Write to Network (MWX)
  425
ASCII Instructions (DL260)

428
Intelligent Box (Ibox) Instructions (DL250-1/DL260)

447

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Automationdirect.com DirectLOGIC DL205 Series Manuals

Automationdirect.com DirectLOGIC DL205 Series User Manual (587 pages)

Table of Contents

Chapter 1: Getting Started

Introduction

Conventions Used

DL205 System Components

Programming Methods

Directlogic™ Part Numbering System

Quick Start for PLC Validation and Programming

Steps to Designing a Successful System

Chapter 2: Installation, Wiring and Specifications

Safety Guidelines

Mounting Guidelines

Installing DL205 Bases

Installing Components in the Base

Base Wiring Guidelines

I/O Wiring Strategies

I/O Modules Position, Wiring, and Specification

D2-08ND3, DC Input

D2-16ND3-2, DC Input

D2-32ND3, DC Input

D2-32ND3-2, DC Input

D2-08NA-1, AC Input

D2-08NA-2, AC Input

D2-16NA, AC Input

F2-08SIM, Input Simulator

D2-04TD1, DC Output

D2-08TD1, DC Output

D2-08TD2, DC Output

D2-16TD1-2, DC Output

D2-16TD2-2, DC Output

F2-16TD1(2)P, DC Output with Fault Protection

F2-16TD1P, DC Output with Fault Protection

F2-16TD2P, DC Output with Fault Protection

D2-32TD1, DC Output

D2-32TD2, DC Output

F2-08TA, AC Output

D2-08TA, AC Output

D2-12TA, AC Output

D2-04TRS, Relay Output

D2-08TR, Relay Output

F2-08TR, Relay Output

F2-08TRS, Relay Output

D2-12TR, Relay Output

D2-08CDR, 4 Pt. DC Input / 4Pt. Relay Output

Glossary of Specification Terms

Chapter 3: CPU Specifications and Operations

CPU Overview

CPU General Specifications

CPU Base Electrical Specifications

CPU Hardware Setup

Selecting the Program Storage Media

Using Battery Backup

Memory Map

DL230 System V-Memory

DL240 System V-Memory

DL250-1 System V-Memory (DL250 Also)

DL260 System V-Memory

DL205 Aliases

DL230 Memory Map

DL240 Memory Map

DL250-1 Memory Map (DL250 Also)

DL260 Memory Map

Input/Y Output Bit Map

Control Relay Bit Map

Stage Control/Status Bit Map

Timer and Counter Status Bit Maps

Remote I/O Bit Map

Network Connections to Modbus and Directnet

Network Slave Operation

Network Modbus RTU Master Operation (DL260 Only)

Non-Sequence Protocol (ASCII In/Out and PRINT)

Chapter 5 :Rllandintelligentbox(Ibox)Instructions

Introduction

Using Boolean Instructions

Boolean Instructions

Comparative Boolean

Immediate Instructions

Timer, Counter and Shift Register Instructions