Automationdirect.com DL05 Controller Manuals

Manuals and User Guides for Automationdirect.com DL05 Controller. We have 3 Automationdirect.com DL05 Controller manuals available for free PDF download: User Manual

Automationdirect.com DL05 User Manual (480 pages)

DirectLOGIC

Brand: Automationdirect.com | Category: Controller | Size: 4 MB

Table of Contents
6
Chapter 1: Getting Started

23
Introduction

24
- The Purpose of this Manual
  24
- Where to Begin
  24
- Supplemental Manuals
  24
- Technical Support
  24
Conventions Used

25
- Key Topics for each Chapter
  25
DL05 Micro PLC Components

26
- The DL05 Micro PLC Family
  26
Programming Methods

26
- Directsoft Programming for Windows
  26
- Handheld Programmer
  27
I/O Selection Quick Chart

27
Quick Start for PLC Checkout and Programming

28
Steps to Designing a Successful System

32
Questions and Answers about DL05 Micro Plcs

34
Chapter 2: Installation, Wiring, and Specifications

36
Safety Guidelines

36
- Plan for Safety
  37
- Three Levels of Protection
  37
- Orderly System Shutdown
  38
- System Power Disconnect
  38
- Emergency Stop
  38
Orientation to DL05 Front Panel

39
- Connector Removal
  40
Mounting Guidelines

41
- Unit Dimensions
  41
- Enclosures
  41
- Panel Layout & Clearances
  42
- Using Mounting Rails
  43
- Agency Approvals
  44
- Environmental Specifications
  44
Wiring Guidelines

45
System Wiring Strategies

48
Glossary of Specification Terms

60
Wiring Diagrams and Specifications

61
- D0-05AR I/O Wiring Diagram
  61
- D0-05AR General Specifications
  62
- D0-05DR I/O Wiring Diagram
  63
- D0-05DR General Specifications
  64
- DC Input Specifications
  64
- Relay Output Specifications
  64
- D0-05AD I/O Wiring Diagram
  65
- D0-05AD General Specifications
  66
- AC Input Specifications
  66
- DC Output Specifications
  66
- D0-05DD I/O Wiring Diagram
  67
- DC Input Specifications
  68
- DC Output Specifications
  68
- D0-05AA I/O Wiring Diagram
  69
- D0-05AA General Specifications
  70
- AC Input Specifications
  70
- AC Output Specifications
  70
- D0-05DA I/O Wiring Diagram
  71
- D0-05DA General Specifications
  72
- DC Input Specifications
  72
- AC Output Specifications
  72
- D0-05DR-D I/O Wiring Diagram
  73
- D0-05DR-D General Specifications
  74
- DC Input Specifications
  74
- Relay Output Specifications
  74
- D0-05DD-D I/O Wiring Diagram
  75
- DC Input Specifications
  76
- DC Output Specifications
  76
D0-16ND3 DC Input

78
D0-10TD1 DC Output

79
D0-16TD1 DC Output

80
D0-10TD2 DC Output

81
D0-16TD2 DC Output

82
D0-07CDR DC Input and Output

83
D0-08TR Relay Output

84
D0-08CDD1 DC Input and Output

85
I/O Addressing

86
- Module I/O Points and Addressing
  86
Chapter 3: High-Speed Input and Pulse Output Features

87
Introduction

88
Choosing the HSIO Operating Mode

90
- Understanding the Six Modes
  90
- Default Mode
  90
- Configuring the HSIO Mode
  91
- Configuring Inputs
  91
Mode 10: High-Speed Counter

92
- Purpose
  92
- Functional Block Diagram
  92
- Wiring Diagram
  93
- Interfacing to Counter Outputs
  93
- Setup for Mode 10
  94
- Presets and Special Relays
  94
- Preset Data Starting Location
  95
- Equal Relay Numbers
  95
- Using Fewer than 24 Presets
  95
- Calculating Your Preset Values
  96
- Input Configuration
  96
- Writing Your Control Program
  97
- Program Example: Counter Without Preset
  98
- Program Example Cont'D
  99
- Counter with Presets Program Example
  100
- Counter with Preload Program Example
  102
- Troubleshooting Guide for Mode 10
  103
Mode 20: Quadrature Counter

104
- Purpose
  104
- Functional Block Diagram
  104
- Quadrature Encoder Signals
  104
- Wiring Diagram
  105
- Interfacing to Encoder Outputs
  105
- Setup for Mode 20
  106
- Input Configuration
  106
- Writing Your Control Program
  107
- Quadrature Counter W/Preload Program Example
  107
- Program Example Cont'D
  108
- Counter Preload Program Example
  109
- Troubleshooting Guide for Mode 20
  109
Mode 30: Pulse Output

110
- Purpose
  110
- Functional Block Diagram
  111
- Wiring Diagram
  112
- Interfacing to Drive Inputs
  112
- Motion Profile Specifications
  113
- Physical I/O Configuration
  113
- Logical I/O Functions
  113
- Setup for Mode 30
  114
- Profile / Velocity Select Register
  114
- Profile Parameter Table
  115
- Trapezoidal Profile
  115
- Registration Profile
  115
- Velocity Profile
  115
- Choosing the Profile Type
  116
- Trapezoidal Profile Defined
  116
- Registration and Home Search Profiles Defined
  116
- Velocity Profile Defined
  116
- Trapezoidal Profile Operation
  117
- Trapezoidal Profile Applications
  117
- Trapezoidal Profile Program Example
  118
- Program Example Cont'D
  119
- Preload Position Value
  119
- Registration Profile Operation
  120
- Registration Applications
  120
- Registration Profile Program Example
  121
- Program Example Cont'D
  122
- Home Search Program Example
  123
- Velocity Profile Operation
  125
- Velocity Profile Applications
  125
- Velocity Profile Program Example
  126
- Program Example Cont'D
  127
- Pulse Output Error Codes
  128
- Troubleshooting Guide for Mode 30
  128
Mode 40: High-Speed Interrupts

130
- Purpose
  130
- Functional Block Diagram
  130
- Setup for Mode 40
  131
- Interrupts and the Ladder Program
  131
- External Interrupt Timing Parameters
  132
- Timed Interrupt Parameters
  132
- Input / Timed INT Configuration
  132
- Independent Timed Interrupt
  132
- External Interrupt Program Example
  133
- Timed Interrupt Program Example
  134
Mode 50: Pulse Catch Input

135
- Purpose
  135
- Functional Block Diagram
  135
- Pulse Catch Timing Parameters
  135
- Setup for Mode 50
  136
- Input Configuration
  136
- Pulse Catch Program Example
  137
Mode 60: Discrete Inputs with Filter

138
- Purpose
  138
- Functional Block Diagram
  138
- Input Filter Timing Parameters
  138
- Setup for Mode 60
  139
- Input Configuration
  139
- Filtered Inputs Program Example
  140
Chapter 4: CPU Specifications and Operation

141
Introduction

141
CPU Specifications

141
CPU Hardware Setup

144
- Communication Port Pinout Diagrams
  144
- Connecting the Programming Devices
  145
- CPU Setup Information
  145
- Status Indicators
  146
- Mode Switch Functions
  146
- Changing Modes in the DL05 PLC
  147
- Mode of Operation at Power-Up
  147
- Auxiliary Functions
  148
- Clearing an Existing Program
  148
- Initializing System Memory
  148
- Setting Retentive Memory Ranges
  149
- Using a Password
  150
CPU Operation

151
- CPU Operating System
  151
- Program Mode
  152
- Run Mode
  152
- Read Inputs
  153
- Service Peripherals and Force I/O
  153
- Update Special Relays and Special Registers
  154
- Solve Application Program
  154
- Write Outputs
  155
- Diagnostics
  155
I/O Response Time

155
- Is Timing Important for Your Application
  155
- Normal Minimum I/O Response
  155
- Normal Maximum I/O Response
  156
- Improving Response Time
  157
CPU Scan Time Considerations

158
- Reading Inputs
  158
- Writing Outputs
  158
- Application Program Execution
  159
PLC Numbering Systems

160
- PLC Resources
  160
- V-Memory
  161
- Binary-Coded Decimal Numbers
  161
- Hexadecimal Numbers
  161
Memory Map

162
- Octal Numbering System
  162
- Discrete and Word Locations
  162
- Memory Locations for Discrete Memory Areas
  162
- Input Points (X Data Type)
  163
- Output Points (y Data Type)
  163
- Control Relays (C Data Type)
  163
- Timers and Timer Status Bits (T Data Type)
  163
- Timer Current Values (V Data Type)
  164
- Counters and Counter Status Bits (CT Data Type)
  164
- Counter Current Values (V Data Type)
  164
- Word Memory (V Data Type)
  165
- Stages (S Data Type)
  165
- Special Relays (SP Data Type)
  165
DL05 System V-Memory

166
- DL05 Memory Map
  168
Input Bit Map

169
Y Output Bit Map

169
Stage Control / Status Bit Map

169
Control Relay Bit Map

170
Timer Status Bit Map

171
Counter Status Bit Map

171
Network Configuration and Connections

172
- Configuring the Dl05'S Comm Ports
  172
- Networking DL05 to DL05 RS-232C
  172
- Networking PC to Dl05S
  173
- Networking DL05 Master to Other Plcs
  173
- MODBUS Port Configuration
  174
- Directnet Port Configuration
  175
Network Slave Operation

176
- MODBUS Function Codes Supported
  176
- Determining the MODBUS Address
  176
- If Your Host Software Requires the Data Type and Address
  177
- Example 1: V2100
  178
- Example 2: Y20
  178
- Example 3: T10 Current Value
  178
- Example 4: C54
  178
- If Your MODBUS Host Software Requires an Address ONLY
  179
- Example 1: V2100 584/984 Mode
  180
- Example 2: Y20 584/984 Mode
  180
- Example 4: C54 584/984 Mode
  180
- Determining the Directnet Address
  180
Network Master Operation

181
Chapter 5: Standard RLL Instructions

185
Introduction

186
Using Boolean Instructions

188
- END Statement
  188
- Simple Rungs
  188
- Normally Closed Contact
  188
- Contacts in Series
  189
- Midline Outputs
  189
- Parallel Elements
  189
- Joining Series Branches in Parallel
  190
- Joining Parallel Branches in Series
  190
- Combination Networks
  190
- Comparative Boolean
  190
- Boolean Stack
  191
- Immediate Boolean
  192
Boolean Instructions

193
- Store (STR)
  193
- Store Not (STRN)
  193
- Or (OR)
  194
- Or Not (ORN)
  194
- And (AND)
  195
- And Not (ANDN)
  195
- And Store (and STR)
  196
- Or Store (or STR)
  196
- Out (OUT)
  197
- Or out (or OUT)
  197
- Not (NOT)
  198
- Positive Differential (PD)
  198
- Store Positive Differential (STRPD)
  199
- Store Negative Differential (STRND)
  199
- Or Positive Differential (ORPD)
  200
- Or Negative Differential (ORND)
  200
- And Positive Differential (ANDPD)
  201
- And Negative Differential (ANDND)
  201
- Set (SET)
  202
- Reset (RST)
  202
- Pause (PAUSE)
  203
Comparative Boolean

204
- Store if Equal (STRE)
  204
- Store if Not Equal (STRNE)
  204
- Or if Equal (ORE)
  205
- Or if Not Equal (ORNE)
  205
- And if Equal (ANDE)
  206
- And if Not Equal (ANDNE)
  206
- Store (STR)
  207
- Store Not (STRN)
  207
- Or (OR)
  208
- Or Not (ORN)
  208
- And (AND)
  209
- And Not (ANDN)
  209
Immediate Instructions

210
- Store Immediate (STRI)
  210
- Store Not Immediate (STRNI)
  210
- Or Immediate (ORI)
  210
- Or Not Immediate (ORNI)
  210
- OR Immediate Instructions Cont'D
  211
- And Immediate (ANDI)
  211
- And Not Immediate (ANDNI)
  211
- Out Immediate (OUTI)
  212
- Or out Immediate (OROUTI)
  212
- Set Immediate (SETI)
  213
- Reset Immediate (RSTI)
  213
Timer, Counter and Shift Register Instructions

214
Accumulator / Stack Load and Output Data Instructions

227
- Using the Accumulator
  227
- Copying Data to the Accumulator
  227
- Changing the Accumulator Data
  228
- Using the Accumulator Stack
  229
- Using Pointers
  230
- Load (LD)
  232
- Load Double (LDD )
  233
- Load Formatted (LDF)
  234
- Load Address (LDA)
  235
- Out (OUT)
  236
- Out Double (OUTD)
  236
- Out Formatted (OUTF)
  237
- Pop (POP)
  237
- Pop Instruction Continued
  238
Logical Instructions (Accumulator)

239
- And (AND)
  239
- And Double (ANDD)
  240
- Or (OR)
  241
- Or Double (ORD)
  242
- Exclusive or (XOR)
  243
- Exclusive or Double (XORD)
  244
- Compare (CMP)
  245
- Compare Double (CMPD)
  246
Math Instructions

247
- Add (ADD)
  247
- Add Double (ADDD)
  248
- Subtract (SUB)
  249
- Subtract Double (SUBD)
  250
- Multiply (MUL)
  251
- Multiply Double (MULD)
  252
- Divide (DIV)
  253
- Divide Double (DIVD)
  254
- Increment (INC)
  255
- Decrement (DEC)
  255
- Increment Binary (INCB)
  256
- Decrement Binary (DECB)
  256
- Add Binary (ADDB)
  257
- Subtract Binary (SUBB)
  258
- Multiply Binary (MULB)
  259
- Divide Binary (DIVB)
  260
Bit Operation Instructions

261
- Sum (SUM)
  261
- Shift Left (SHFL)
  261
- Shift Right (SHFR)
  263
- Encode (ENCO)
  264
- Decode (DECO)
  265
Number Conversion Instructions (Accumulator)

266
- Binary (BIN)
  266
- Binary Coded Decimal (BCD)
  267
- Invert (INV)
  268
- ASCII to HEX (ATH)
  269
- HEX to ASCII (HTA)
  270
- Gray Code (GRAY)
  272
- Shuffle Digits (SFLDGT)
  273
- Shuffle Digits Block Diagram
  273
- Move (MOV)
  275
- Table Instructions
  275
- Move Memory Cartridge / Load Label (MOVMC), (LDLBL)
  276
CPU Control Instructions

278
- No Operation (NOP)
  278
- End (END)
  278
- Stop (STOP)
  278
- Reset Watch Dog Timer (RSTWT)
  279
Program Control Instructions

280
- For / Next (FOR) (NEXT)
  280
- Goto Subroutine (GTS) (SBR)
  282
- Subroutine Return (RT)
  282
- Subroutine Return Conditional (RTC)
  282
- Master Line Set (MLS)
  285
- Master Line Reset (MLR)
  285
- Understanding Master Control Relays
  285
- MLS/MLR Example
  286
Interrupt Instructions

287
- Interrupt (INT)
  287
- Interrupt Return (IRT)
  287
- Interrupt Return Conditional (IRTC)
  287
- Enable Interrupts (ENI)
  287
- Disable Interrupts (DISI)
  288
- External Interrupt Program Example
  288
- Timed Interrupt Program Example
  289
- Independent Timed Interrupt
  289

Automationdirect.com DL05 User Manual (278 pages)

Option Modules

Brand: Automationdirect.com | Category: Control Unit | Size: 8 MB

Table of Contents
6
Chapter 1: Getting Started

23
- Introduction
  
  23
  - The Purpose of this Manual
    23
  - Supplemental Manuals
    23
  - Technical Support
    23
- Conventions Used
  
  23
  - Key Topics for each Chapter
    23
- Selecting the Proper Module
  
  24
  - Dl05
    24
  - Dl06
    24
  - Module Choices
    24
  - Module Choices, Continued
    25
- Installing the Option Modules
  
  26
  - Remove the Slot Cover
    26
  - Insert the Module
    26
- Module LED Indicator
  
  27
- Power Budgeting
  
  27
  - Power Supplied
    27
  - Power Required by Base Unit
    27
  - Power Required by Option Cards
    27
Chapter 2: Discrete I/O Guidelines

30
- Safety Guidelines
  
  30
System Wiring Strategies

33
I/O Addressing

43
Discrete I/O General Specifications

45
Glossary of Specification Terms

46
F0-08SIM 8-Point Simulator Input Module

47
D0-10ND3 10-Point DC Input Module

48
D0-10ND3F 10-Point DC Fast Input Module

49
D0-16ND3 16-Point DC Input Module

50
F0-08NA-1 8-Point AC Input Module

51
D0-10TD1 10-Point DC Output Module

52
D0-16TD1 16-Point DC Output Module

53
D0-10TD2 10-Point DC Output Module

54
D0-16TD2 16-Point DC Output Module

55
D0-07CDR 4-Point DC Input, 3-Point Relay Output Module

56
Chapter 3: F0-04AD-1, 4-Channel Analog Current Input

61
- Module Specifications
  
  61
- Setting the Module Jumper
  
  63
- Connecting and Disconnecting the Field Wiring
  
  63
  - Wiring Guidelines
    63
- Wiring Diagram
  
  64
  - Current Loop Transmitter Impedance
    64
- Module Operation
  
  65
  - Channel Scanning Sequence
    65
  - Analog Module Updates
    65
- Special V-Memory Locations
  
  66
  - Formatting the Module Data
    66
  - DL05 Data Formatting
    66
  - Structure of V7700
    66
  - Structure of V7701
    66
  - DL06 Data Formatting
    67
  - Setup Data Type and Number of Channels
    67
  - Storage Pointer Setup
    67
- Using the Pointer in Your Control Program
  
  68
  - DL05 Pointer Method
    68
  - DL06 Pointer Method
    69
- Detecting Input Signal Loss
  
  70
  - Analog Signal Loss
    70
- Scale Conversions
  
  70
- Special Relays
  
  72
  - DL05 Special Relays
    72
  - DL06 Special Relays
    72
- Module Resolution
  
  74
  - Analog Data Bits
    74
  - Resolution Details
    74
- Analog Input Ladder Logic Filter
  
  75
Chapter 4: F0-08ADH-1, 8-Channel Analog Current Input

78
Chapter 5 - F0-04AD-2, 4-Channel Analog Voltage Input

96
- Module Specifications
  
  96
- Setting the Module Jumpers
  
  98
- Connecting and Disconnecting the Field Wiring
  
  99
  - Wiring Guidelines
    99
- Wiring Diagram
  
  99
- Module Operation
  
  100
  - Input Channel Update Sequence
    100
  - Analog Module Updates
    100
- Special V-Memory Locations
  
  101
  - Formatting the Module Data
    101
  - DL05 Data Formatting
    101
  - Structure of V7700
    101
  - Structure of V7701
    101
  - DL06 Data Formatting
    102
  - Setup Data Type and Number of Channels
    102
  - Storage Pointer Setup
    102
- Using the Pointer in Your Control Program
  
  103
  - DL05 Pointer Method
    103
  - DL06 Pointer Method
    104
- Scale Conversions
  
  105
  - Scaling the Input Data
    105
  - The Conversion Program
    106
  - Analog and Digital Value Conversions
    107
- Module Resolution
  
  108
  - Analog Data Bits
    108
  - Resolution Details
    108
- Analog Input Ladder Logic Filter
  
  109
  - PID Loops / Filtering
    109
  - Smoothing the Input Signal (DL06 Only)
    109
  - Using Binary Data Format
    109
  - Using BCD Data Format
    110
Chapter 6: F0-08ADH-2, 8-Channel Analog Voltage Input

112
- Module Specifications
  
  112
- Setting the Module Jumpers
  
  114
  - Locating the Jumpers
    114
  - Setting the Appropriate Jumper
    114
- Connecting and Disconnecting the Field Wiring
  
  115
  - Wiring Guidelines
    115
- Wiring Diagram
  
  116
- Module Operation
  
  117
  - Channel Scanning Sequence
    117
  - Analog Module Updates
    117
- Special V-Memory Locations
  
  118
  - Formatting the Analog Module Data
    118
  - DL05 Data Formatting
    118
  - Setup Data Type and Number of Active Channels
    118
  - Storage Pointer Setup
    118
  - DL06 Data Formatting
    119
  - Setup Data Type and Number of Active Channels
    119
  - Storage Pointer Setup
    119
- Using the Pointer in Your Control Program
  
  120
- Scale Conversions
  
  122
- Module Resolution
  
  125
  - Analog Data Bits
    125
  - Resolution Details
    125
- Analog Input Ladder Logic Filter
  
  126
  - PID Loops / Filtering
    126
  - Smoothing the Input Signal (DL06 Only)
    126
  - Binary Data Format Filter Using Ladder Logic
    126
  - Using BCD Data Format
    127
Chapter 7: F0-04DAH-1, 4-Channel Analog Current Output

129
- Module Specifications
  
  129
- Connecting and Disconnecting the Field Wiring
  
  131
  - Wiring Guidelines
    131
- Wiring Diagram
  
  132
- Module Operation
  
  133
  - Channel Scanning Sequence
    133
- Special V-Memory Locations
  
  134
  - Formatting the Analog Module Data
    134
  - DL05 Data Formatting
    134
  - Data Type and Number of Active Channels Setup
    134
  - Storage Pointer Setup
    134
  - DL06 Data Formatting
    135
  - Data Type and Number of Active Channels Setup
    135
  - Storage Pointer Setup
    135
- Using the Pointer in Your Control Program
  
  136
- Output Scale Conversion
  
  138
- Module Resolution
  
  141
  - Analog Data Bits
    141
  - Resolution Details
    141
Chapter 8: F0-08DAH-1, 8-Channel Analog Current Output

143
- Module Specifications
  
  143
- Connecting and Disconnecting the Field Wiring
  
  145
  - Wiring Guidelines
    145
- Wiring Diagram
  
  146
- Module Operation
  
  147
  - Channel Scanning Sequence
    147
- Special System V-Memory Locations
  
  148
  - Formatting the Analog Module Data
    148
  - DL05 Data Formatting
    148
  - Data Type and Number of Active Channels Setup
    148
  - Storage Pointer Setup
    148
  - DL06 Data Formatting
    149
  - Data Type and Number of Active Channels Setup
    149
  - Storage Pointer Setup
    149
- Using the Pointer in Your Control Program
  
  150
- Output Scale Conversion
  
  152
- Module Resolution
  
  155
  - Analog Data Bits
    155
  - Resolution Details
    155
Chapter 9: F0-04DAH-2, 4-Channel Analog Voltage Output

157
- Module Specifications
  
  157
- Connecting and Disconnecting the Field Wiring
  
  159
  - Wiring Guidelines
    159
- Wiring Diagram
  
  160
- Module Operation
  
  161
  - Channel Scanning Sequence
    161
- Special V-Memory Locations
  
  162
  - Formatting the Analog Module Data
    162
  - DL05 Data Formatting
    162
  - Data Type and Number of Active Channels Setup
    162
  - Storage Pointer Setup
    162
  - DL06 Data Formatting
    163
  - Data Type and Number of Active Channels Setup
    163
  - Storage Pointer Setup
    163
- Using the Pointer in Your Control Program
  
  164
- Output Scale Conversion
  
  166
- Module Resolution
  
  169
  - Analog Data Bits
    169
  - Resolution Details
    169
Chapter 10: F0-08DAH-2, 8-Channel Analog Voltage Output

171
- Module Specifications
  
  171
- Connecting and Disconnecting the Field Wiring
  
  173
  - Wiring Guidelines
    173
- Wiring Diagram
  
  174
- Module Operation
  
  175
  - Channel Scanning Sequence
    175
- Special V-Memory Locations
  
  176
  - Formatting the Analog Module Data
    176
  - DL05 Data Formatting
    176
  - Data Type and Number of Active Channels Setup
    176
  - Storage Pointer Setup
    176
  - DL06 Data Formatting
    177
  - Data Type and Number of Active Channels Setup
    177
  - Storage Pointer Setup
    177
- Using the Pointer in Your Control Program
  
  178
- Output Scale Conversion
  
  180
- Module Resolution
  
  183
  - Analog Data Bits
    183
  - Resolution Details
    183

Automationdirect.com DL05 User Manual (404 pages)

Micro PLC

Brand: Automationdirect.com | Category: Controller | Size: 7 MB

Table of Contents
7
Chapter 1 : Getting Started

24
- Introduction
  24
  - The Purpose of this Manual
    34
  - Where to Begin
    34
  - Supplemental Manuals
    34
  - Technical Support
    34
  - Introduction
    34
- Conventions Used
  35
  - Key Topics for each Chapter
    35
- DL05 Micro PLC Components
  36
- I/O Selection Quick Chart
  37
- Quick Start for PLC Checkout and Programming
  38
- Steps to Designing a Successful System
  42
- Questions and Answers about DL05 Micro Plcs
  44
Chapter 2: Installation, Wiring, and Specification

48
- Safety Guidelines
  48
  - Plan for Safety
    48
  - Three Levels of Protection
    49
  - Emergency Stops
    49
  - Emergency Power Disconnect
    50
  - Orderly System Shutdown
    50
- Orientation to DL05 Front Panel
  51
  - Connector Removal
    52
- Mounting Guidelines
  53
  - Unit Dimensions
    53
  - Enclosures
    53
  - Panel Layout & Clearances
    54
  - Using DIN Rail Mounting Rails
    55
  - Environmental Specifications
    56
  - Agency Approvals
    56
  - Marine Use
    56
- Wiring Guidelines
  57
- System Wiring Strategies
  60
Chapter 3: CPU Specifications and Operation

96
- Introduction
  96
  - DL05 CPU Features
    96
- CPU Specifications
  97
- CPU Hardware Setup
  98
  - Communication Port Pinout Diagrams
    98
  - Connecting the Programming Devices
    99
  - CPU Setup Information
    99
  - Status Indicators
    100
  - Mode Switch Functions
    100
  - Changing Modes in the DL05 PLC
    101
  - Mode of Operation at Power-Up
    101
  - Auxiliary Functions
    102
  - Clearing an Existing Program
    102
  - Initializing System Memory
    102
  - Setting Retentive Memory Ranges
    103
  - Using a Password
    104
- CPU Operation
  105
  - CPU Operating System
    105
  - Program Mode
    106
  - Run Mode
    106
  - Read Inputs
    107
  - Service Peripherals and Force I/O
    107
  - Update Special Relays and Special Registers
    108
  - Solve Application Program
    108
  - Write Outputs
    109
  - Diagnostics
    109
- I/O Response Time
  109
  - Is Timing Important for Your Application
    109
  - Normal Minimum I/O Response
    109
  - Normal Maximum I/O Response
    110
  - Improving Response Time
    111
- CPU Scan Time Considerations
  112
  - Reading Inputs
    112
  - Writing Outputs
    112
  - Application Program Execution
    113
  - PLC Numbering Systems
    114
  - PLC Resources
    114
  - V-Memory
    115
  - Binary-Coded Decimal Numbers
    115
  - Hexadecimal Numbers
    115
- Memory Map
  116
  - Octal Numbering System
    116
  - Discrete and Word Locations
    116
  - V-Memory Locations for Discrete Memory Areas
    116
  - Input Points (X Data Type)
    117
  - Output Points (y Data Type)
    117
  - Control Relays (C Data Type)
    117
  - Timers and Timer Status Bits (T Data Type)
    117
  - Timer Current Values (V Data Type)
    118
  - Counters and Counter Status Bits (CT Data Type)
    118
  - Word Memory (V Data Type)
    119
  - Stages (S Data Type)
    119
  - Special Relays (SP Data Type)
    119
- DL05 System V-Memory
  120
  - System Parameters and Default Data Locations (V Data Type)
    120
  - DL05 Memory Map Table
    122
- DL05 Aliases
  123
- Input Bit Map
  124
  - Y Output Bit Map
    124
  - Control Relay Bit Map
    125
  - Stage Control/Status Bit Map
    126
  - Timer Status Bit Map
    126
  - Counter Status Bit Map
    127

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Automationdirect.com DL05 User Manual (480 pages)

Table of Contents

Chapter 1: Getting Started

Introduction

Conventions Used

DL05 Micro PLC Components

Programming Methods

I/O Selection Quick Chart

Quick Start for PLC Checkout and Programming

Steps to Designing a Successful System

Questions and Answers about DL05 Micro Plcs

Chapter 2: Installation, Wiring, and Specifications

Safety Guidelines

Orientation to DL05 Front Panel

Mounting Guidelines

Wiring Guidelines

System Wiring Strategies

Glossary of Specification Terms

Wiring Diagrams and Specifications

D0-16ND3 DC Input

D0-10TD1 DC Output

D0-16TD1 DC Output

D0-10TD2 DC Output

D0-16TD2 DC Output

D0-07CDR DC Input and Output

D0-08TR Relay Output

D0-08CDD1 DC Input and Output

I/O Addressing

Chapter 3: High-Speed Input and Pulse Output Features

Introduction

Choosing the HSIO Operating Mode

Mode 10: High-Speed Counter

Mode 20: Quadrature Counter

Mode 30: Pulse Output

Mode 40: High-Speed Interrupts

Mode 50: Pulse Catch Input

Mode 60: Discrete Inputs with Filter

Chapter 4: CPU Specifications and Operation

Introduction

CPU Specifications

CPU Hardware Setup

CPU Operation

I/O Response Time

CPU Scan Time Considerations

PLC Numbering Systems

Memory Map

DL05 System V-Memory

Input Bit Map

Y Output Bit Map

Stage Control / Status Bit Map

Control Relay Bit Map

Timer Status Bit Map

Counter Status Bit Map

Network Configuration and Connections

Network Slave Operation

Network Master Operation

Chapter 5: Standard RLL Instructions

Introduction

Using Boolean Instructions

Boolean Instructions

Comparative Boolean

Immediate Instructions

Timer, Counter and Shift Register Instructions

Accumulator / Stack Load and Output Data Instructions

Logical Instructions (Accumulator)

Math Instructions

Bit Operation Instructions

Number Conversion Instructions (Accumulator)

CPU Control Instructions

Program Control Instructions

Interrupt Instructions

Automationdirect.com DL05 User Manual (278 pages)

Table of Contents

Chapter 1: Getting Started

Introduction

Conventions Used

Selecting the Proper Module

Installing the Option Modules

Module LED Indicator