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Aerotech DR300 manual available for free PDF download: Operation & Technical Manual
Aerotech
DR300
Operation & Technical Manual
Aerotech DR300 Operation & Technical Manual (98 pages)
DRIVE CHASSIS
Brand:
Aerotech
| Category:
Chassis
| Size: 1.86 MB
Table of Contents
Table of Contents
4
Figure 1-1. DR300 Drive Chassis
10
Chapter 1: Introduction
11
DR300 Functions
11
DR300 Configurations
11
Figure 1-2. UNIDEX 500/U600 System Diagram
11
DR300 Options
12
The SHUNT500 Regulator Board
12
Figure 1-3. SHUNT500 Wiring
12
Figure 1-4. Mounting of the Shunt Board
13
Figure 1-5. SHUNT500 Board
13
DRC I/O Cable
14
Figure 1-6. DRC Cable
15
Figure 1-7. Sample Uses of the DRC Cable
15
DR300 Brake Option
16
Safety Procedures and Warnings
17
Chapter 2: Set up
19
DR300 Jumper Selections and Configurations
19
AC Input Voltage Configuration
19
Rear Panel Interface Board Internal Jumpers
19
Drive Interface Board Internal Jumpers
22
Table 2-2. Drive Interface Board Jumper Selections
23
Table 2-3. Drive Interface Bd. Jumper Selections for AM16007 Stepper Drive
24
Table 2-4. Drive Interface Bd. Jumper Selections for DS16020/16030 Servo Drive
24
Bus Configuration
25
Bus Type (Unipolar/Bipolar Configuration)
25
Table 2-5. Drive Interface Bd. Jumper Selections for AS32020/32030 Brushless Drive
25
Table 2-6. Drive Interface Board Jumper Selections for AS3005 Brushless Drive
25
Bus #1, Unipolar
26
Bus #1, Bipolar
26
Bus #2, Unipolar
26
Bus #2, Bipolar
26
Bus Voltage Configuration
26
Installing a Drive Module in the DR300
27
DS16020 / DS16030 Brush Drive Configuration
28
Figure 2-4. DS16020 / DS16030 Brush Drive Modules
28
Electrical Specifications
29
Fault Output
29
Personality Module
30
Table 2-8. DS160 Series Potentiometer Descriptions
30
Figure 2-5. Simplified Block Diagram of the DS160 Series Servo
31
Figure 2-6. DS16020 / DS16030 Brush Drive Modules Pre-Amp
32
Pre-Amplifier Gain Characteristics
33
Setting the Current Limit
33
The Post-Amplifier
33
Figure 2-8. Outline of Personality Module RCN4
35
Table 2-9. DS160 Series Personality Module RCN4 Modes
35
Figure 2-9. Detailed Electrical Diagram of DS160 Post-Amplifier Circuit
36
Troubleshooting the DS160 Series
37
AM16007 Stepper Drive Configuration
39
Figure 2-10. AM16007 Stepper Drive Module
39
Table 2-14. AM16007 Electrical Specifications
40
Table 2-15. AM16007 Test Points
40
AS32020 / AS32030 AC Brushless Drive Configuration
41
Figure 2-11. AS32020 / AS32030 AC Brushless Drive Modules
41
AS3005 AC Brushless Linear Drive Configuration
43
Figure 2-12. AS3005 AC Brushless Linear Drive Configuration
43
Internal System Wiring
44
AC Line Voltage Configuration
44
Power Supply Fusing
45
Motor Fusing
46
External Device Power
47
Mechanical Installation
48
Figure 2-14. DR300 Front Panel
48
Electrical Installation
49
Figure 2-15. DR300 Electrical Connections
49
DR300 Power up
50
DR300 Interface
51
Figure 2-16. U500/U600 Generic System Interconnect
52
Chapter 3: Technical Details
54
OP500 Interconnect Cable Specifications and Connector Pinouts
54
Table 3-1. Pinouts for Connector J1 from U500/U600 Connector P1
55
Pin Descriptions
56
Figure 3-2. CW Motor Rotation Viewed from Mounting Flange End
57
Figure 3-3. Linear Motor (Forcer) CW Direction
57
DR300 Rear Panel Connectors
63
Axis Encoder Connectors
63
Table 3-2. Pinouts for Axis 1 through Axis 4 (J2 - J5)
63
Joystick Connector
64
Figure 3-4. Joystick Interface
64
Table 3-3. Pinouts for the Joystick Interface Connector (J12)
64
Miscellaneous Input/Output Connector
65
Brake Connector
65
Table 3-4. Pinouts for the Miscellaneous I/O Connector (J13)
65
Table 3-5. Pinouts for Optional Brake Connector (J14)
65
Digital I/O Connector
66
Table 3-6. Pinouts for the Digital I/O Connector (J10)
66
The Opto-22 Connector
67
DAC Outputs Connector
67
Table 3-7. Pinouts for the I/O Bus or Opto-22 Connector (J11)
67
Motor Power Connector Pinouts
68
Table 3-9. Motor Connector (Stepper)
68
DR300 Drive Interface Board Test Points
69
DR300 Outline Drawings and Mechanical Specifications
70
Table 3-13. Weights for DR300 Packages (Not Including Drives)
70
Electrical Specifications
71
Environmental Specifications
72
Emergency Stop Sense Input
73
Chapter 4: Soft-Start / Voltage Selector Board
74
Soft-Start / Voltage Selector Overview
74
Soft-Start Operation
75
Voltage Selector Function
76
Table 4-1. Voltage Selector Switch Settings
76
Connector Pinouts
77
AC Input Power Connector (J1)
77
VDC Power Connector (J2)
77
Transformer Interface Connectors (J3, J5)
77
Fan Interface Connector (J4)
77
Fuse Information
78
Chapter 5: Troubleshooting
80
Warnings and Cautions
80
Amplifier Related Problems
81
Chapter 5: Troubleshooting
81
Power Related Problems
82
Table 5-2. Power Checks
82
Fuse Replacement
83
Preventative Maintenance
84
Cleaning
85
Appendix A: Warranty and Field Service Policy
86
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