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Aerotech DR500 manual available for free PDF download: Operation & Technical Manual
Aerotech
DR500
Operation & Technical Manual
Aerotech DR500 Operation & Technical Manual (100 pages)
DRIVE CHASSIS
Brand:
Aerotech
| Category:
Chassis
| Size: 1.95 MB
Table of Contents
Table of Contents
4
Chapter 1: Introduction
12
Product Overview
12
Figure 1-1. DR500 Drive Chassis
12
DR500 Configurations
13
DR500 Functions
13
DR500 Options
14
The SHUNT500 Regulator Board
14
Figure 1-3. SHUNT500 Wiring
15
Figure 1-4. Mounting of the Shunt Board
15
DRC I/O Cable
16
Figure 1-6. DRC I/O Cable
17
DR500 Brake Option
18
Safety Procedures and Warnings
19
Chapter 2: Set up
21
DR500 Jumper Selections and Configurations
21
Rear Panel Interface Board Internal Jumpers
22
Drive Interface Board Internal Jumpers
22
Table 2-1. Rear Panel Interface Board Jumper Selections
22
Table 2-2. Drive Interface Board Jumper Selections
24
Table 2-3. Drive Interface Bd. Jumper Selections for AM16007 Stepper Drive
26
Table 2-4. Drive Interface Bd. Jumper Selections for DS16020 / DS16030 Servo Drive
26
Table 2-5. Drive Interface Bd. Jumper Selections for AS32020 / AS32030 Brushless Drive
26
Bus Configuration
27
Bus Type (Unipolar/Bipolar Configuration)
27
Bus #1, Unipolar
27
Bus #1, Bipolar
27
Bus #2, Unipolar
27
Bus #2, Bipolar
27
Table 2-6. Drive Interface Board Jumper Selections for AS3005 Brushless Drive
27
Bus Voltage Configuration
28
Installing a Drive Module in the DR500
29
Figure 2-3. Drive Module Installation
29
Brush Drive Configuration (DS16020 or DS16030)
30
Figure 2-4. DS16020 / DS16030 Brush Drive Modules
30
Electrical Specifications
31
Fault Output
31
Personality Module
32
Table 2-8. DS160 Series Potentiometer Descriptions
32
Figure 2-5. Simplified Block Diagram of the DS160 Series Servo
33
Figure 2-6. DS16020 / DS16030 Brush Drive Modules Pre-Amp Schematic
34
Pre-Amplifier Gain Characteristics
35
Setting the Current Limit
35
The Post-Amplifier
35
Figure 2-8. Outline of Personality Module RCN4
37
Table 2-9. DS160 Series Personality Module RCN4 Modes
37
Figure 2-9. Detailed Electrical Diagram of DS160 Post-Amplifier Circuit
38
Troubleshooting the DS160 Series
39
Table 2-12. DS160 Series Troubleshooting Guide
40
Table 2-13. DS160 Series Replacement Parts
40
Stepper Drive Configuration (AM16007)
41
Figure 2-10. AM16007 Stepper Drive Modules
41
AC Brushless Drive Configuration (AS32020 or AS32030)
43
Figure 2-11. AS32020 / AS32030 AC Brushless Drive Modules
43
AC Brushless Linear Drive Configuration (AS3005)
45
Figure 2-12. AS3005 Brushless Linear Drive Module
45
Internal System Wiring
46
Table 2-18. AS3005 Series Electrical Specifications
46
Table 2-19. AS3005 Series Test Points
46
Power Supply Fusing
47
Figure 2-13. Power Supply Fusing 5V Adjust Potentiometer
47
Motor Fusing
48
Figure 2-14. Drive Module Fuse Mounting
48
External Device Power
49
Mechanical Installation
49
Electrical Installation
50
DR500 Power up
51
DR500 Interface
52
Figure 2-17. U500/U600 Generic System Interconnect
53
Chapter 3: Technical Details
54
Connector Pinouts and OP500 Interconnect Cable Specifications
54
Table 3-1. Pinouts for Connector J1 (Interface to U500/U600 Connector P1)
55
Pin Descriptions
56
Figure 3-2. CW Motor Rotation Viewed from Mounting Flange End
57
Figure 3-3. Linear Motor (Forcer) CW Direction
57
DR500 Rear Panel Connectors
63
Motor Axis Connectors
63
Table 3-2. Pinouts for Axis 1 through Axis 4 (J2 - J5)
63
Pin
64
Joystick Connector
64
Figure 3-4. Joystick Interface
64
Table 3-3. Pinouts for the Joystick Interface Connector (J12)
64
Miscellaneous Input/Output Connector
65
Brake Connector
65
Table 3-4. Pinouts for the Miscellaneous I/O Connector (J13)
65
Table 3-5. Pinouts for Optional Brake Connector (J14)
65
Digital I/O Connector
66
Table 3-6. Pinouts for the Digital I/O Connector (J10)
66
The Opto-22 Connector
67
DAC Outputs Connector
67
Table 3-7. Pinouts for the I/O Bus or Opto-22 Connector (J11)
67
Table 3-8. Pinouts for the DAC Outputs Connector (J16)
67
Motor Power Connector Pinouts
68
Table 3-9. Motor Connector (Stepper)
68
Table 3-10. Motor Connector (Brush)
68
DR500 Test Points
69
Table 3-12. DR500 Rear Panel Interfacetest Points
69
Table 3-13. DR500 Drive Interfacetest Points, Fuses, and L.e.D.s
69
DR500 Outline Drawings and Mechanical Specifications
70
Figure 3-6. DR500 Rack Mount Package
71
Electrical Specifications
72
Table 3-15. Electrical Specifications
72
Environmental Specifications
73
Emergency Stop Sense Input
74
Chapter 4: Soft-Start / Voltage Selector Board
76
Soft-Start / Voltage Selector Overview
76
Soft-Start Operation
77
Voltage Selector Function
78
Table 4-1. Voltage Selector Switch Settings
78
Connector Pinouts
79
AC Input Power Connector (J1)
79
VDC Power Connector (J2)
79
Transformer Interface Connectors (J3, J5)
79
Fan Interface Connector (J4)
80
Table 4-5. Fan Interface Connector (J4) Pinouts
80
Fuse Information
81
Chapter 5: Troubleshooting
82
Warning and Cautions
82
Amplifier Related Problems
83
Power Related Problems
84
Fuse Replacement
85
Preventative Maintenance
86
Cleaning
87
Appendix A: Warranty and Field Service
88
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