Yamaha VINO XC50V Manuals

Manuals and User Guides for Yamaha VINO XC50V. We have 2 Yamaha VINO XC50V manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha VINO XC50V Service Manual

Yamaha VINO XC50V Service Manual (298 pages)

Brand: Yamaha | Category: Scooter | Size: 11.26 MB

Table of Contents

Table of Contents

6
- Service Manual
  1
- Chassis
  5
- Electrical System
  5
- Engine
  5
- General Information
  5
- Periodic Checks and Adjustments
  5
- Specifications
  5
- Troubleshooting
  5
  - Table of Contents
    6
  - Gen Info
    7
- Chapter 1
  8
- General Information
  8
- Model Label
  8
- Scooter Identification
  8
- Vehicle Identification Number
  8
- Important Information
  9
- Checking the Connections
  12
- Special Tools
  13
Spec

16
- Chapter 2
  17
- General Specifications
  17
- Engine Specifications
  18
- Chassis Specifications
  26
- Electrical Specifications
  28
- Convertion Table / General Tightening Torque Specifica- Tions
  31
- Tightening Torques
  32
  - Engine
    32
  - Chassis
    34
- Lubrication Points and Lubricant Types
  35
  - Engine
    35
  - Chassis
    37
- Cooling System Diagrams
  38
- Oil Flow Diagrams
  42
- Cable Routing
  44
Chk Adj

50
- Introduction
  52
- Chapter 3
  53
- Periodic Maintenance and Minor Repair
  53
- Periodic Maintenance Chart for the Emission Control System
  53
- General Maintenance and Lubrication Chart
  54
- Cover and Panel
  56
- Engine
  60
- Chassis
  90
- Electrical System
  100
  - Checking and Charging the Battery
    100
  - Checking the Fuse
    106
  - Replacing the Headlight Bulb
    108
  - Adjusting the Headlight Beam
    109
Chas

110
- Front Wheel and Brake
  112
- Chapter 4
  113
- Front Wheel
  113
- Front Brake Shoe Plate
  114
- Disassembling the Brake Shoe Plate
  115
- Removing the Front Wheel
  115
- Checking the Front Wheel
  116
- Checking the Speedometer Gear Unit
  117
- Checking the Brake
  118
- Assembling the Brake Shoe Plate
  119
- Assembling the Front Wheel
  120
- Installing the Front Wheel
  121
- Adjusting the Front Wheel Static Balance
  122
- Rear Wheel and Brake
  124
  - Removing the Rear Wheel
    125
  - Checking the Rear Wheel
    126
  - Checking the Brake
    127
  - Assembling the Brake Shoe Plate
    128
  - Installing the Rear Wheel
    129
  - Adjusting the Rear Wheel Static Balance
    129
- Front Fork
  130
  - Removing the Front Fork Legs
    132
  - Disassembling the Front Fork Legs
    132
  - Checking the Front Fork Legs
    133
  - Assembling the Front Fork Legs
    134
  - Installing the Front Fork Legs
    135
- Handlebar
  137
  - Removing the Handlebar
    138
  - Checking the Handlebar
    138
  - Installing the Handlebar
    139
- Steering Head
  141
  - Removing the Front Fork Assembly
    142
  - Checking the Steering Head
    143
  - Installing the Steering Head
    144
- Rear Shock Absorber Assembly
  145
Eng

148
- Chapter 5
  150
- Leads, Hoses and Rear Brake
  150
- Manifold, Air Filter and Muffler Assembly
  152
- Installing the Engine
  153
- Cylinder Head
  154
  - Removing the Cylinder Head
    155
  - Checking the Cylinder Head
    157
  - Installing the Cylinder Head
    158
- The Rocker Arms and Camshaft
  161
- Valves and Valve Springs
  167
  - Removing the Valves
    168
  - Checking the Valves and Valve Guides
    169
  - Checking the Valve Seats
    171
  - Checking the Valve Springs
    173
  - Installing the Valves
    174
- Cylinder and Piston
  176
  - Removing the Cylinder and Piston
    177
  - Checking the Cylinder and Piston
    178
  - Checking the Piston Rings
    179
  - Checking the Piston Pin
    180
  - Checking the Timing Chain Guide
    181
  - Installing the Piston and Cylinder
    181
- Belt Drive
  183
  - Crankcase Cover (Left)
    183
  - Installing the Kickstarter
    184
  - V-Belt, Clutch, Primary and Secondary Sheave
    185
  - Removing the Primary Sheave
    187
  - Removing the Secondary Sheave and V-Belt
    187
  - Disassembling the Secondary Sheave
    188
  - Checking the Clutch Shoe
    188
  - Checking the V-Belt
    189
  - Checking the Primary Sheave
    189
  - Checking the Primary Sheave Weights
    190
  - Checking the Slider
    190
  - Checking the Secondary Sheave
    190
  - Assembling the Primary Sheave
    191
  - Assembling the Secondary Sheave
    192
  - Installing the Belt Drive
    193
- Starter Clutch and Ac Magneto
  195
  - Stator Coil Assembly
    195
  - Starter Clutch
    197
  - Removing the Ac Magneto
    198
  - Removing the Starter Clutch
    199
  - Checking the Starter Clutch
    200
  - Installing the Starter Clutch
    201
  - Installing the Ac Magneto
    201
- Oil Pump
  203
  - Checking the Oil Pump
    204
  - Assembling the Oil Pump
    205
  - Installing the Oil Pump
    205
- Transmission
  206
  - Checking the Transmission
    207
- Crankshaft
  208
  - Crankshaft Assembly
    208
  - Disassembling the Crankcase
    210
  - Checking the Timing Chain and Timing Chain Guide
    211
  - Checking the Crankshaft and Connecting Rod
    212
  - Checking the Crankcase
    213
  - Checking the Bearings and Oil Seals
    213
  - Checking the Circlips and Washers
    213
  - Installing the Crankshaft
    214
  - Assembling the Crankcase
    214
Cool

215
- Radiator
  216
- Chapter 6
  217
- Checking the Radiator
  217
- Installing the Radiator
  218
- Thermostat Assembly
  219
  - Checking the Thermostat
    221
  - Installing the Thermostat Assembly
    222
- Water Pump
  223
  - Disassembling the Water Pump
    225
  - Checking the Water Pump
    225
  - Assembling the Water Pump
    226
  - Installing the Water Pump
    227
Carb

228
- Carburetor
  232
- Chapter 7
  232
- Checking the Carburetor
  232
- Assembling the Carburetor
  234
- Installing the Carburetor
  235
- Measuring and Adjusting the Fuel Level
  236
- Checking the Autochoke Unit
  237
- Checking the Fuel Cock
  238
- Checking the Throttle Position Sensor
  239
- Air Induction System
  240
  - Checking the Air Induction System
    241
Elec

242
- Chapter 8
  243
- Electrical Components
  243
- Wiring Diagram
  244
- Checking Switch Continuity
  246
- Checking the Switches
  247
- Checking the Bulbs and Bulb Sockets
  248
- Ignition System
  251
  - Circuit Diagram
    251
  - Troubleshooting
    252
- Electric Starting System
  256
  - Circuit Diagram
    256
  - Engine Stop Switch
    256
  - Starting Circuit Cut-Off System Operation
    257
  - Troubleshooting
    258
  - Starter Motor
    261
  - Checking the Starter Motor
    262
  - Assembling the Starter Motor
    264
- Charging System
  265
  - Circuit Diagram
    265
  - Troubleshooting
    266
- Lighting System
  268
  - Circuit Diagram
    268
  - Main Switch
    268
  - Troubleshooting
    269
  - Checking the Lighting System
    271
- Signaling System
  274
  - Circuit Diagram
    274
  - Troubleshooting
    275
  - Checking the Signaling System
    276
- Cooling System
  282
  - Circuit Diagram
    287
  - Troubleshooting
    288
  - Circuit Diagram
    290
Trbl Shtg

291
- Chapter 9
  292
- Electrical Systems
  292
- Engine
  292
- Fuel System
  292
- Starting Failure/Hard Starting
  292
- Incorrect Engine Idling Speed
  293
  - Engine
    293
  - Fuel System
    293
  - Electrical Systems
    293
- Faulty Clutch
  294
  - Engine Operates but Scooter will Not Move
    294
  - Clutch Slips
    294
  - Poor Starting Performance
    294
- Poor Medium-And-High-Speed Performance
  294
  - Engine
    294
  - Fuel System
    294
- Overcooling
  295
- Overheating
  295
  - Engine
    295
  - Cooling System
    295
  - Fuel System
    295
  - Chassis
    295
  - Electrical Systems
    295
- Faulty Front Fork Legs
  296
  - Malfunction
    296
- Poor Braking Performance
  296
- Unstable Handling
  296
- Faulty Lighting or Signaling System
  297
  - Headlight Does Not Come on
    297
  - Headlight Bulb Burnt out
    297
  - Tail/Brake Light Does Not Come on
    297
  - Tail/Brake Light Bulb Burnt out
    297
  - Turn Signal Does Not Come on
    297
  - Turn Signal Blinks Slowly
    297
  - Turn Signal Remains Lit
    297
  - Turn Signal Blinks Quickly
    297
  - Horn Does Not Sound
    297

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Yamaha VINO XC50V Owner's Manual

Yamaha VINO XC50V Owner's Manual (80 pages)

Brand: Yamaha | Category: Scooter | Size: 1.43 MB

Table of Contents

Important Manual Information
4
Table of Contents
6
Safety Information

8
- Owner's Manual
  8
- Further Safe-Riding Points
  11
- Location of Important Labels
  12
1 Description

14
- Left View
  14
2 Right View

15
- Controls and Instruments
  16
- Instrument and Control Functions
  
  17
  - Main Switch/Steering Lock
    17
  - Indicator and Warning Lights
    18
5 Speedometer Unit

19
- Fuel Gauge
  19
6 Handlebar Switches

19
- Front Brake Lever
  20
7 Rear Brake Lever

21
- Rear Wheel Lock
  21
- Fuel Tank Cap
  22
8 Fuel

22
- Catalytic Converter
  23
9 Kickstarter

24
- Seat
  24
- Helmet Holder
  25
- Front Storage Compartment
  25
- Storage Compartment
  26
- Carrier
  26
- Luggage Hook
  27
Pre-Operation Checks

28
- Pre-Operation Check List
  28
  - Pre-Operation Check List
    29
Operation and Important Riding Points

31
- Starting a Cold Engine
  31
- Starting off
  32
- Acceleration and Deceleration
  32
- Braking
  32
- Engine Break-In
  33
- Parking
  33
Periodic Maintenance and Minor Repair

35
Scooter Care and Storage

61
- Care
  61
- Scooter Care and Storage
  62
- Storage
  63
Specifications

65
- Specifications
  66
Consumer Information

67
- Identification Numbers
  67
- Reporting Safety Defects
  69
- Motorcycle Noise Regulation
  70
- Maintenance Record
  71
- Yamaha Motor Corporation, U.s.a
  73
- Riva Limited Warranty
  73
- Yamaha Extended Service (Y.e.s.)
  75

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