KYMCO ZING 150 Manuals

Manuals and User Guides for KYMCO ZING 150. We have 2 KYMCO ZING 150 manuals available for free PDF download: Service Manual, Manual

KYMCO ZING 150 Service Manual

KYMCO ZING 150 Service Manual (182 pages)

Brand: KYMCO | Category: Motorcycle | Size: 16 MB

Table of Contents

Preface

1
- Table of Contents
  1
- General Information
  2
- Engine Serial Number
  2
- Specifications
  3
- Service Precautions
  5
- Torque Values
  13
- Special Tools
  14
- Lubrication Points
  15
- Cable & Harness Routing
  16
- Wiring Diagram
  18
- Troubleshooting
  19
Inspection/Adjustment 2

25
- Inspection/Adjustment
  26
- Service Information
  26
- Maintenance Schedule
  27
- Fuel Line/Filter
  28
- Throttle Operation
  28
- Air Cleaner
  29
- Spark Plug
  29
- Carburetor Idle Speed
  30
- Valve Clearance
  30
- Cylinder Compression
  31
- Ignition Timing
  31
- Drive Chain
  32
- Engine Oil
  32
- Brake Fluid
  33
- Brake Shoe/Brake Adjustment
  33
- Clutch
  33
- Nuts/Bolts/Fasteners
  34
- Suspension
  34
- Wheels/Tires
  34
- Steering Handlebar
  35
- Lubrication System
  36
- Fuel System
  42
Fuel System

43
- Troubleshooting
  44
- Carburetor Removal
  45
- Throttle Valve Disassembly
  45
- Float/Float Valve/Jets/ Accelerating Pump
  46
- Float Level Inspection
  49
- Carburetor Installation
  50
- Throttle Valve Assembly
  50
- Air Cut-Off Valve
  51
- Fuel Tank
  52
- Air Cleaner Removal
  53
- Engine Removal/Installation
  54
- Cylinder Head/Valves
  58
Cylinder Head/Valves

59
- Troubleshooting
  61
- Cylinder Head Removal
  62
- Rocker Arm Set Removal
  62
- Cylinder Head Disassembly
  63
- Valve Guide Replacement
  64
- Valve Seat Inspection & Refacing
  65
- Cylinder Head Assembly
  67
- Cylinder Head Installation
  68
- Cylinder/Piston
  70
- Service Information General Instructions
  71
- Starter Motor/Generator/ Left Crankcase Cover/Starter
  78
- Clutch/Gear Shift Mechanism
  85
- Front Wheel/Suspension/ Steering
  95
Front Wheel/Suspension/ Steering

96
- Troubleshooting
  97
- Handlebar
  98
- Front Wheel
  101
- Front Fork
  105
- Steering Stem
  109
- Rear Wheel/Brake/Suspension
  112
- Hydraulic Brake
  123
- Rear Carrier/Rear Fender/ Exhaust Muffler
  134
- Ignition System
  138
- Charging System
  144
- Starting System
  150
Lights/Instruments/Switches/Horn 18

156
- Headlight
  157
- Ignition Switch
  158
- Stoplight/Taillight
  158
- Turn Signal Light
  158
- Fuel Gauge
  159
- Handlebar Switches
  160
- Fuel Unit
  162
Evaporative/Exhaust Emission Control System 19

163
- Evaporative Emission Control System
  163
- Schematic Drawing
  164
- Evaporative Emission Control System Function
  165
- Troubleshooting
  165
- Service Information
  166
- Motorcycle Engine Evaporative Emission Control System Test
  168
- Purge Control Valve Inspection
  169
- Purge Control Valve Installation
  169
- Purge Control Valve Removal
  169
- Charcoal Canister
  171
- Exhaust Emission Related System Inspection
  173
- Exhaust Emission Test and Adjustment
  175
- Exhaust Emission Control System
  176
- Exhaust Emission Control System Diagram
  177
- Exhaust Emission Control System Function
  178
- Troubleshooting
  178
- Service Information
  179
- Secondary Air Cleaner
  180
- Air Injection Cut-Off Valve (A.I.C.V.)
  181
- Reed Valve
  182

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KYMCO ZING 150 Manual

KYMCO ZING 150 Manual (61 pages)

Brand: KYMCO | Category: Motorcycle | Size: 5 MB

Table of Contents

Table of Contents
5
Precautions for a Safe Riding
7
Product View
12
Assembly Parts
13
Operations
15
Main Switch
17
Choke Rod
17
Steering Handlebar Lock
18
Fuel Valve
18
Starter Button
19
Headlight Switch
19
Headlight Dimmer Switch
20
Engine Stop Switch
20
Horn Button
21
Turn Signal Switch
21
How to Start the Engine
22
Passing Signal Switch
22
Start the Engine
23
Start by Kick Lever
24
When Riding the Motorcycle
25
Correct Riding
26
Speed Control
26
Properly Riding will Prolong the Service Life of Motorcycle
27
Apply both Front and Rear Brakes When Braking
27
Do Not Make Sudden Stop or Sharp Turn
28
Be more Careful While Riding in Rainy Days
28
How to Stop Riding
29
While Go Near the Parking Place
29
While the Motorcycle Is Fully Stopped
29
Parking
30
Helmet Lock
30
Pre-Ride Inspection
31
Advance Inspection
31
Engine Oil Check and Refilling
31
Recommended Engine Oil
32
Fuel Level Check and Refilling
33
Steering Handlebar Inspection
34
Front Brake Inspection/Fluid Level Inspection
35
Recommended Brake Fluid: DOT3
36
Brake Fluid Refilling
36
Rear Brake Adjustment
37
Rear Wheel Brake Adjustment
37
Is the Braking Effect Good?
38
Stoplight Inspection
38
Turn Signal Light Inspection
39
Clutch Cable Inspection/Adjustment
40
Drive Chain Inspection/Adjustment
41
Tire Inspection
42
Front/Rear Shock Absorbers Inspection
43
Does the Headlight and Tailligh Come On?
43
Initial Inspection
44
Engine Oil Change
45
Oil Cooler Inspection and Cleaning
46
Oil Change
46
Cautions for Engine Oil Change
47
Spark Plug Inspection
48
Air Cleaner Cleaning
49
Battery Inspection
50
Battery Terminals
50
Fuse Change
51
In Case of Breakdown
52
Periodic Inspection Items and Maintenance Schedule
53
Specifications (RF30AA)
54
Specifications (RF25AA)
56
Wiring Diagram
58

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