Removing And Installing Clutch; Removing Clutch; Removing Clutch From Vehicle - BMW R 1150 GS Repair Manual

Removing and installing clutch

Removing clutch

Removing clutch from vehicle

•
Remove the sump guard.
•
Secure stand, BMW No. 00 1 520, to motorcycle
with overlength bushes and screws,
BMW No. 00 1 527.
L
Note:
Mount a washer on the screw on the right as viewed
in the forward direction of travel.
Depth of thread in tapped bore has been reduced!
•
Remove the seat.
•
Remove side panel.
•
Remove fuel tank fastener.
13 3 010
e
Caution:
Fuel is flammable and a hazard to health. Observe
relevant safety regulations.
•
Seal the fuel feed and return lines with hose
clips, BMW No. 13 3 010, and disconnect.
•
Disconnet breather lines.
•
Disconnect plug of fuel pump unit.
•
Remove fuel tank.
•
Remove the battery.
e
Caution:
Disconnect the negative battery terminal first, then
the positive terminal. Connect the positive battery
terminal first, then the negative terminal.
•
Unscrew rear battery mount.
•
Disconnect the air temperature sensor plug.
•
Disconnect the diagnostic plug.
•
Remove air filter cover.
•
Remove the air filter.
•
Remove the intake air pipe.
•
Unfasten air filter box at front and rear.
•
Disconnect plug/oxygen sensor and remove
cable.
•
Disconnect hose clamps/throttle stub pipes and
push the stubs into the air filter box.
•
Disconnect plugs of injection valves.
•
Remove holders of injection valves.
•
Remove injection valves from throttle stub pipes.
•
Loosen the fasteners securing the right and left
footrest plates.
•
Remove top screws on left and right.
L
Note:
When installing the footrest plates, use the long
screws on the right and the short screws on the left.
•
Remove rear-frame fasteners on left and right at
front, but only loosen strut fasteners.
•
Remove rear silencer.
•
Remove front silencer.
•
Remove starter motor cover and disconnect ca-
ble to power socket.
•
Disconnect cables from starter motor.
•
Remove the starter motor.
•
Disconnect cable from oil pressure switch.
•
Disconnect plug of side-stand switch.
•
Disconnect plug of gear indicator.
•
Remove the fastener securing the rear spring
strut at the bottom.
•
Remove hydraulic spring adjuster.
•
Disconnect plug of brake light switch and re-
move cable.
•
Remove brake master cylinder and guard from
footrest plate.
•
Remove rear brake fluid reservoir from its holder.
•
Remove brake line from rear frame.
•
Remove brake line from swinging arm.
•
[ABS] Disconnect the plug of the rear ABS sen-
sor.
•
[ABS] Remove the rear ABS sensor.
•
Remove rear brake caliper.
R2116002
•
Use cable ties to secure the brake caliper to the
rear frame.
•
Remove the clutch bleeding/filler adapter from
the rear frame.
•
Tilt the rear frame up and secure it in this position
with a strap attached to the handlebar.
•
Remove cable ties/wiring harness from air filter
box.
RS230310
21.5