Caliper Disassembly - Polaris 2011 RANGER RZR Service Manual

Caliper Disassembly

1. Remove both brake pads from the caliper (see "FRONT
BRAKE PADS - Pad Removal").
2. Remove mount bracket assembly and dust boots.
RZR / RZR S
RZR 4
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to extract
the pistons from the caliper.
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
IMPORTANT: Do not remove the caliper pistons with
a standard pliers. The piston sealing surfaces will
become damaged if a standard pliers is used.
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings should
be replaced during caliper service.
6. Clean the caliper body, piston, and retaining bracket with
brake cleaner or alcohol.
Clean
Components
Clean
Components
NOTE: Be sure to clean seal grooves in caliper
body.
BRAKES
RZR / RZR S
9
RZR 4
9.13