Transmission And Gearcases; Transmission Lubrication - Polaris 2011 RANGER RZR Service Manual

MAINTENANCE

TRANSMISSION AND GEARCASES

Transmission / Gearcase Specification Chart
G
EARCASE
Transmission
(Main Gearcase)
Transmission
(Transfer Case)
Front Gearcase
Rear Gearcase ATV Angle Drive Fluid
Rear Gearcase
ATV Angle Drive Fluid
Differential (INT'L)

Transmission Lubrication

Transmission Specifications
Specified Lubricant:
AGL Plus Gearcase Lubricant
(PN 2878068)
Approximate Capacity at Change:
Main Gearcase - 24 oz. (710 ml)
Transfer Case - 14 oz. (414 ml)
Drain / Level Plug Torque:
30-45 in. lbs. (3-5 Nm)
Fill Plug Torque:
40-50 ft. lbs. (54-68 Nm)
The transmission lubricant levels should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing fluid.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transfer Case - Lubricant Level Check:
1. Position vehicle on a level surface.
2. Remove the fill plug.
3. Remove the level check plug.
2.18
L
UBRICANT
AGL Plus
24 oz. (710 ml)
Gearcase Lubricant
AGL Plus
14 oz. (414 ml)
Gearcase Lubricant
Demand Drive Plus 6.75 oz. (200 ml)
26 oz. (769 ml)
22 oz. (650 ml)
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
C F P
APACITY ILL LUG
40-50 ft. lbs. (54-68 Nm)
40-50 ft. lbs. (54-68 Nm)
8-10 ft. lbs. (11-14 Nm)
40-50 ft. lbs. (54-68 Nm)
40-50 ft. lbs. (54-68 Nm)
4. Add the recommended fluid through the fill plug hole until
it begins to flow out the level check plug hole.
5. Reinstall the level check plug and torque to 30-45 in. lbs.
(3-5 Nm).
6. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm).
D / L
RAIN EVEL
T
ORQUE
P T
LUG ORQUE
30-45 in. lbs. (3-5 Nm)
30-45 in. lbs. (3-5 Nm)
8-10 ft. lbs. (11-14 Nm)
30-45 in. lbs. (3-5 Nm)
30-45 in. lbs. (3-5 Nm)
C
HECK