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6.
If not replacing the A-arm, thoroughly clean the A-arm and
pivot tubes.
7.
Insert new A-arm bushings and pivot tubes into new A-arm.
Lower A-arm Removal (RZR S / RZR 4)
1.
Remove the lower fastener (F) retaining the stabilizer bar
linkage to the lower A-arm.
F
2.
Remove the fastener (G) retaining the lower portion of the
shock to the lower A-arm.
G
3.
Remove the fastener (H) attaching the lower A-arm to the
bearing carrier (see previous illustration).
4.
Remove the (2) fasteners (J) attaching the lower A-arm to
the frame and remove the lower A-arm from the vehicle
(see previous illustration).
5.
Examine bushings and pivot tubes (see "Exploded View").
Replace if worn. Discard hardware.
J
H
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
BODY / STEERING / SUSPENSION
6.
If not replacing the A-arm, thoroughly clean the A-arm and
pivot tubes.
7.
Insert new A-arm bushings and pivot tubes into new A-arm.
Installation
1.
Install lower A-arm assembly onto vehicle frame. Torque
new fasteners to specification.
2.
Attach lower A-arm to bearing carrier. Torque new fastener
to specification.
3.
Route brake line on top of the lower A-arm and between
lower shock mounting tabs.
4.
Reinstall the lower portion of the shock to the lower A-arm.
Torque shock fastener to specification.
5.
Install upper A-arm assembly onto vehicle frame. Torque
new fastener to specification.
6.
Attach upper A-arm to bearing carrier. Torque new fastener
to specification.
7.
Install wheel and torque wheel nuts to specification.
WARNING
Upon A-arm installation completion, test vehicle
at low speeds before putting into service.
Rear Upper / Lower A-arm Bolts:
RZR: 33 ft. lbs. (45 Nm)
RZR S / RZR 4: 40 ft. lbs. (54 Nm)
Lower Rear Bearing Carrier Bolts:
RZR: 38 ft. lbs. (52 Nm)
RZR S / RZR 4: 40 ft. lbs. (54 Nm)
Shock Mounting Bolts:
RZR: 30 ft. lbs. (41 Nm)
RZR S / RZR 4: 37 ft. lbs. (50 Nm)
Upper Rear Bearing Carrier Bolts:
RZR: 33 ft. lbs. (45 Nm)
RZR S / RZR 4: 40 ft. lbs. (54 Nm)
= T
= T
= T
= T
5.37
5
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