Polaris 2011 RANGER RZR Service Manual page 64

Main Components: Cylinder / Piston / Connecting Rod
Cylinder - Surface warp limit
(mating with cylinder head)
Cylinder Bore - Standard
Cylinder
Cylinder Taper Limit
Cylinder Out of Round Limit
Cylinder to Piston Clearance
Lifter Outer Diameter Standard
Lifter
Lifter Block Bore
Piston - Standard
Piston
Piston Standard Inner Diameter of
Piston Pin Bore
Piston Pin Outer Diameter
Piston Pin - Standard Clearance - Piston Pin to
Piston Pin
Pin Bore
Piston Pin - Degree of Fit
Piston / Connecting Rod / Crankshaft - Engine Specifications
Main Components: Piston / Connecting Rod
Installed
Gap
Piston Ring
Ring to
Groove
Clearance
Connecting Rod
Crankshaft
Cylinder / Piston - Engine Specifications
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Second Ring - Limit
Oil Ring - Standard
Oil Ring - Limit
Top Ring - Standard
Top Ring - Limit
Second Ring - Standard
Second Ring - Limit
Connecting Rod Small End I.D.
Connecting Rod Small End
Radial Clearance
Connecting Rod Big End
Side Clearance
Connecting Rod Big End
Radial Clearance
Crankshaft Runout Limit
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
RZR800HO-11 (PN 1204276)
0.004" (0.10 mm)
3.1495" (80 mm)
0.00031" (0.008 mm)
0.00030" (0.0075 mm)
.0015" .00059" (.040  .015 mm)
0.84245"  0.00025" (21.39 8  0.00635 mm)
0.8438"  0.00062" (21.4322  0.0157 mm)
3.14803"  .00028" (79.960  .007 mm)
0.70902"  .00012" (18.009  0.003 mm)
0.70866" - 0.70846" (18 - 17.995 mm)
0.00047"  0.00024" (0.012  0.006 mm)
Piston pin must be push fit (by hand) at 68° F (20° C)
RZR800HO-11 (PN 1204276)
0.0059 - 0.0138" (0.15 - 0.35 mm)
> 15% Leakdown
0.0098 - 0.0197" (0.25 - 0.50 mm)
> 15% Leakdown
0.0197 0.0098" (0.50 0.25 mm)
> 15% Leakdown
0.0024"  0.0008" (0.060  0.020 mm)
> 15% Leakdown
0.0028"  0.0008" (0.070  0.020 mm)
> 15% Leakdown
0.7096" 0.70846" (18  17.995 mm)
0.00098" 0.00039" (0.025  0.010 mm)
0.01181" 0.00591" (0.30  0.15 mm)
0.0015" 0.0006" (0.038  0.015 mm)
0.00236" (0.060 mm)
ENGINE
3
3.9