Gearcase Installation - Polaris 2011 RANGER RZR Service Manual

FINAL DRIVE
11. Install a new O-ring on the cover plate assembly.
NOTE: Be sure the square O-ring is placed flat on
the cover surface. If the O-ring is twisted fluid
leakage may occur.
12. Carefully install the LH output hub assembly into the cover
plate. Take care not to damage the new cover plate seal
while installing the output hub.
13. Install the output cover assembly onto the gearcase
housing. Install the (7) cover plate screws and torque to
specification.
Cover Plate Screws:
7-11 ft. lbs. (10-15 Nm)
7.24
LH Hub
Torque Screws
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9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.

Gearcase Installation

1. Install the gearcase back into the vehicle through the LH
wheel well area, between the upper and lower A-arms.
2. Install the propshaft onto the front gearcase input shaft. Use
a NEW spring pin in the front propshaft.
3. Install the (4) bolts that secure the front gearcase to the
frame and torque to 30 ft. lbs. (41 Nm).
4. Install the vent line.
Connect
Harness
30 ft. lbs.
(41 Nm)
Front Gearcase Mounting Bolts:
30 ft. lbs. (41 Nm)
Install
Vent Line
Gearcase image is
for reference only.
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