Moveable Sheave Bushing Inspection; Bushing Service - Polaris 2011 RANGER RZR Service Manual

Moveable Sheave Bushing Inspection

Inspect the Teflon coating (arrow) on the moveable sheave
bushing. Inspect both sheaves for signs of wear, grooving or
cracking. De-glaze sheave surfaces with a 3M Scotch-Brite
Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass
than Teflon is visible on the bushing.
Refer to bushing replacement
in this chapter.
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description
A, B 1 EBS Puller Tool
C 1 EBS Puller Nut
D 1 EBS Main Adapter
EBS Bushing Removal Tool
E 1
-- 1 Instructions
Additional Special Tools
Qty. Part Description
1 Clutch Bushing Replacement Tool Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item Qty. Part Description
P-90 Drive/Driven Clutch
#2 1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch Cover
#5 1
Bushing Removal Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
Number Two Puller
#10 1
Adapter
NOTE: Bushings are installed at the factory using

Loctite 609. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite
bushing bore prior to installing new bushing.
CLUTCHING
Part #
5132027
5132501
5132029
5132028
9915111
Part #
2871226
2870386
#3
#5
#9
#10
Part #
5020628
5020629
5020631
5020632
5010279
5020633

from
6.17
6