Transfer Case Reassembly - Polaris 2011 RANGER RZR Service Manual

Transfer Case Reassembly

1. Install the intermediate shaft seal (circled) flush or slightly
below the case. Install circlips and gear onto the input
intermediate shaft as shown.
2. Install the front output pinion shaft assembly.
NOTE: Bearing is pressed onto the shaft
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
3. Install the shims, bearing cup and alignment dowels into the
retaining bracket.
4. Install a new output shaft seal flush with the case. Install
the output pinion shaft assembly and bearing cup/bracket
assembly as shown. Verify the alignment dowels are
seated. Torque the bracket screws evenly to specification.
Output Pinion Shaft Bracket Screws:
23-27 ft. lbs. (31-37 Nm)
TRANSMISSION
x 3
x 2
= T
8.7
8