Differential Assembly - Polaris 2011 RANGER RZR Service Manual

FINAL DRIVE
7. Inspect the gears, thrust washers and differential case for
excessive wear or damage. Replace components if needed.
Thrust
Washer
Gears
Differential
Case

Differential Assembly

1. Thoroughly clean the differential components prior to
reassembly.
Apply Loctite 271
®
2. Install the lower differential gear and thrust washer.
7.50
Thrust
Washers
Gear
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
3. Install the side differential gears and thrust washers and
slide the cross pin into position with the hole side facing the
hole in the differential case.
4. Install a new roll pin.
5. Install the upper differential gear and differential cover.
Apply Loctite® 271 to the cover screws and torque the
screws to specification.
Differential Cover Screws:
130-155 in. lbs. (15-18 Nm)
6. Install the ring gear and torque the retaining bolts to
specification.
Ring Gear Bolts:
70-80 ft. lbs. (95-108 Nm)
= T
= T