Clutch Inspection - Polaris 2011 RANGER RZR Service Manual

CLUTCHING

Clutch Inspection

NOTE: Remove cover, spring, and spider following
instructions for drive clutch removal, then proceed
as follows:
1. Remove the moveable sheave spacer sleeve (1) and the
thrust washer (2). Visually inspect the washer for damage.
2. Measure the thickness and compare to specification.
Replace if worn or damaged.
Thickness of spacer may
differ from what is shown
Thrust Washer Thickness
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
3. Remove the moveable clutch sheave.
4. Lift bearing (3) and thrust washer (4) off shaft. Replace as
an assembly if worn, damaged, or if problems were noted.
Size of bearing may
differ from what is shown
6.16
1
2
= In. / mm.
3
4
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
5. Inspect surface of shaft for pitting, grooves, or damage.
Measure the outside
specifications. Replace the drive clutch assembly if shaft is
worn or damaged.
Shaft Diameter:
Standard: 1.3745" - 1.375" (34.91 - 34.93 mm)
Service Limit: 1.3730" (34.87 mm)
6. Visually inspect PTFE thrust washer for damage. Measure
the thickness and compare to specification. Replace if worn
or damaged.
PTFE Washer Thickness
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
diameter and compare
= In. / mm.
= In. / mm.
to