Propshaft U-Joint Service - Polaris 2011 RANGER RZR Service Manual

FINAL DRIVE
® ™
6. Apply Loctite 242 to the set screw threads and torque the
(2) bearing set screws to specification.
Bearing Set Screws:
65-75 in. lbs. (7.3-8.4 Nm)
7. Align the front and rear portions of the propshaft as shown
below and slide them together.
8. Install the rubber isolator over the bearing.
9. Install the upper and lower halves of the bearing support
along with the (2) fasteners. Torque the support bearing
fasteners to specification.
Support Bearing Fasteners:
16-18 ft. lbs. (22-24 Nm)
10. Install the front portion of the propshaft onto the front
grease and install a NEW roll pin.
11. Reinstall the center console, selector handle and front seats.
7.14
65-75 in. lbs.
(7.3-8.4 Nm)
Retaining
Ring
= T
= T
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.

PROPSHAFT U-JOINT SERVICE

Disassembly
1. Remove internal or external snap ring from bearing caps.
Always wear eye protection.
NOTE: If yoke or bearing is removed, cross bearing
must be replaced. Note orientation of grease fitting
and mark inner and outer yoke for correct re-
positioning during installation.
2. Support inner yoke as shown and drive outer yoke down
(bearing cap out) with a soft face hammer.
CAUTION