KYMCO People GT 200i Service Manual page 177

14. STEERING HANDLEBAR/FRONT WHEEL/FRONT
BRAKE/FRONT SHOCK ABSORBER/FRONT FORK
INSPECTION
Measure the brake master cylinder I.D.
Inspect the master cylinder for scratches or
cracks.
Service Limit: 14.05 mm
Measure the brake master cylinder piston
O.D.
Service Limit: 13.94 mm
Before assembly, inspect the 1st and 2nd
rubber cups for wear.
ASSEMBLY
Before assembly, apply brake fluid to all
removed parts.
Install the spring together with the 1st rubber
cup.
• During assembly, the main piston and
spring must be installed as a unit
without exchange.
• When assembling the piston, soak the
cups in brake fluid for a while.
• Install the cups with the cup lips facing
the correct direction.
Install the main piston, spring and snap ring.
Install the rubber cover.
Install the brake lever.
14-9
Spring
Master Cylinder
Snap Ring
People GT 200i
Main Piston
Rubber Cover