KYMCO Yager 200i Owner's Manual
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KYMCO Yager 200i Owner's Manual

KYMCO Yager 200i Owner's Manual

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Do not remove this Owner's Manual from the vehicle. Read this manual carefully
before operating the vehicle as it contains important safety information.

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Summary of Contents for KYMCO Yager 200i

  • Page 1 Do not remove this Owner’s Manual from the vehicle. Read this manual carefully before operating the vehicle as it contains important safety information.
  • Page 2 Read this manual carefully. This Owner’s Manual contains important information on safety, operation and maintenance of your KYMCO Yager scooter. Anyone who operates your scooter should carefully read and understand the contents of this manual before riding the scooter. For your safety, understand and follow all of the warnings contained in this Owner’s Manual and the labels applied to your scooter.

  • Page 3: Table Of Contents

    Emission Information & EPA Warranty ..........69 - 70 Diagnostic Tool Connector ................. 28 SECTION 3 - OPERATION ............. 29 - 37 KYMCO Limited Scooter Warranty ............71 Index ......................72 Break-in Recommendations ............... 29 Identification Numbers Record ........(inside of back-cover)

  • Page 4: Section 1 - Safety

    SECTION 1 - FOREWORD & SAFETY INTRODUCTION Thank you for purchasing this KYMCO Yager 200i scooter, and welcome to the KYMCO riding family. Please read this Owner's Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter’s controls, its features, its capabilities, and its limitations.

  • Page 5: Scooter Safety

    You approved by KYMCO for this scooter. will find many helpful recommendations throughout this Inspect your scooter before riding manual.

  • Page 6: Scooter Safety

    SCOOTER SAFETY PROTECTIVE APPAREL 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 For your safety, always wear an approved motorcycle or scooter helmet, eye protection, boots, gloves, long pants, and a long- sleeved shirt or jacket whenever you ride your scooter. 4 4 4 4 4 Helmets and protection Your helmet is your most important piece of riding gear be-...

  • Page 7: Load Limits & Guidelines

    LOAD LIMITS & LOADING GUIDELINES These general guidelines may help you decide how to add 6 6 6 6 6 accessories to your scooter and how to load it properly. 7 7 7 7 7 Load limits These specifications are the load limits for your Yager scooter. Overloading the scooter will affect its stability and handling.

  • Page 8: Accessories & Modifications

    ACCESSORIES & MODIFICATION There is a large variety of accessories available to KYMCO scooter owners. KYMCO cannot have direct control over the quality or suitability of any accessories you may wish to pur- chase. The addition of unsuitable accessories to your scooter can lead to unsafe operating conditions.

  • Page 9: Section 2 - Controls & Features

    SECTION 2 - CONTROLS & FEATURES Location of parts & controls 4 4 4 4 4 3 3 3 3 3 5 5 5 5 5 9 9 9 9 9 8 8 8 8 8 6 6 6 6 6 2 2 2 2 2 AM AM AM AM AM AL AL AL AL AL...
  • Page 10 CONTROLS & FEATURES Location of parts & controls 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 1 1 1 1 1 AK AK AK AK AK AT AT AT AT AT 9 9 9 9 9 5 5 5 5 5 8 8 8 8 8 7 7 7 7 7...

  • Page 11: Vin & Esn

    CONTROLS & FEATURES Vehicle Identification Number (VIN) Engine Serial Number (ESN) To read your scooter’s VIN, release the cover on the inner Your scooter’s ESN AO is stamped in the left engine case. cowl with a flat head screw driver AN. AN AN AN AN AN AO AO AO AO AO NOTE: Write your scooter’s VIN and ESN in the boxes provided on the inside, rear cover of this Owner's Manual.

  • Page 12: Keys

    CONTROLS & FEATURES Keys Your Yager scooter is supplied with two identical ignition switch After locking the ignition switch, turn the handlebar gen- keys 1. The ignition key operates the ignition switch and the tly to confirm that the steering is locked. steering lock, and is used to open the seat to gain access to the underseat storage compartment.

  • Page 13: Instruments

    CONTROLS & FEATURES Instrument & indicators 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 3 3 3 3 3 7 7 7 7 7 8 8 8 8 8 2 2 2 2 2 9 9 9 9 9 AT AT AT AT...

  • Page 14: Trip-Meter

    CONTROLS & FEATURES Multifunction display Multifunction display - Initial display When the ignition switch is turned “ON”, the multifunction dis- The liquid crystal display (LCD) on the dash digitally indicates play will temporarily show all of its functions so you know the speed, mileage ridden, fuel level and time.
  • Page 15 CONTROLS & FEATURES To reset the tripmeter: 1. Press and hold the ADJUST button for more than two sec- onds to select the TRIP mode. The toggle between the odometer , tripmeter and oil service meter display types, press and hold the MODE button for two seconds to select mph or Km/h.

  • Page 16: Fuel Level Gauge

    CONTROLS & FEATURES Multifunction display - Fuel gauge To reset the oil service meter and the oil service indicator The fuel gauge indicates the approximate fuel supply avail- light: able in a graduated display . The normal operating fuel range are the “N”...

  • Page 17: Clock

    CONTROLS & FEATURES Multifunction display - Digital clock The clock indicates the time in hours and minutes when the 4. To set the hour display , press the ADJUST button until it displays the correct “hour” time ignition is “ON”. The clock display also indicates AM or PM. To adjust the clock’s time manually, follow this procedure: 1.

  • Page 18: Instruments

    ’s engine, fuel or electrical systems. If the CELP gine speed to avoid damaging the engine. indicator lights or flashes, reduce your riding speed and take your scooter to your KYMCO dealer for service as soon as Instruments - Tachometer possible.
  • Page 19 Con- off once the engine is running. If it does not turn off, take sult your KYMCO dealer for service if the overheating your scooter to your KYMCO dealer for service. indicator does not turn off during operation.

  • Page 20: Right-Hand Handlebar Switch

    CONTROLS & FEATURES Right handlebar switch Electric starter button 2 2 2 2 2 " ": Press the electric starter button to activate the starter motor . NOTE: The starter motor will not engage unless the ignition switch is “ON”, the side stand is fully up, and one of the brake levers is squeezed at the same time the starter button is pressed.

  • Page 21: Turn Signal Switch

    CONTROLS & FEATURES 3 3 3 3 3 5 5 5 5 5 6 6 6 6 6 Turn signal switch: Use the turn signal indicator to signal to other traf fic your intention to turn or change lanes. The turn signal light on 4 4 4 4 4 the dash will flash to alert the rider that the switch is en- gaged.

  • Page 22: Brakes

    CONTROLS & FEATURES Brakes Fuel filler cap Apply the rear brake by squeezing the left brake lever gently To open the fuel filler cap: towards the grip. The brake light will illuminate when the lever is squeezed. 1. Insert the ignition key into the ignition switch and turn it right to the “...

  • Page 23: Fuel Filler Cap

    CONTROLS & FEATURES Do not overfill the tank. There should be no fuel in the Do not use fuel that contains Ethanol or Methanol. This filler neck 2 2 2 2 2 . Excess fuel can contaminate the evapo- type of fuel can corrode metal parts in your scooter’s rative emission canister, resulting in poor driveability.

  • Page 24: Seat

    CONTROLS & FEATURES Seat To open the seat on your Yager 200i (insert the ignition switch key to active the seat release in the ignition switch): 3 3 3 3 3 1 1 1 1 1 2 2 2 2 2...

  • Page 25: Underseat Storage Compartment

    CONTROLS & FEATURES Underseat storage compartment Your Yager 200i scooter is equipped with an underseat stor- age compartment 4 that permits you to stow your helmet or Never exceed the maximum weight limit of the storage other items. compartment, as vehicle handling and stability may be This compartment is under the seat (see page 22 for opening severely affected.

  • Page 26: Helmet Posts

    The helmet can interfere with your ability to control your scooter, causing an accident. Center hook Your Yager 200i scooter has a center hook 2 to hang a shop- 3. After you remove the bag from the hook, push the hook ping bag, helmet or another object.

  • Page 27: Passenger Pegs

    CONTROLS & FEATURES Passenger foot pegs Your Yager 200i scooter is equipped with additional pegs for use when you are carrying a passenger . Riding with a passenger will change the handling char- acteristics of your scooter. Allow for extra braking dis- tance and use extra care when riding in traffic.

  • Page 28: Main Stand

    CONTROLS & FEATURES Stands (side & center stands) Your Yager 200i scooter is equipped with a main (center) stand 1 and a side stand 2. 2 2 2 2 2 The side stand on your Yager scooter has a safety interlock that will prevent the engine from starting if the side stand 2 is down.

  • Page 29: Headlight Aim Adjuster

    CONTROLS & FEATURES Headlight aim adjuster The vertical headlight aim on your Yager 200i scooter can be The side stand safety interlock switch should remain adjusted to compensate for different loads or riding conditions. functional on the scooter at all times and should be ser- viced by a KYMCO dealer immediately if it is faulty.

  • Page 30: Diagnostic Tool Connector

    1 1 1 1 1 The diagnostic tool connector should only be accessed by the service personnel at your authorized KYMCO dealer. Improper connection to or use of the diagnostic tool connector could damage the electronic fuel injection...

  • Page 31: Section 3 - Operation

    SECTION 3 - OPERATION Break-in recommendations The first 1,000 miles (1,600 km) of riding are the most impor- on these components during break-in to ensure this mating tant in the life of your scooter. Proper break-in operation dur- process. Do not, however, apply excessive load on the scooter's ing this time will help ensure maximum life and performance drive line.

  • Page 32: Tire Break-In

    Unless you have formal training as a service techni- cian and have access to KYMCO technical reference materials, it is strongly suggested that you have the initial service performed by a KYMCO dealer.

  • Page 33: Pre-Ride Inspection

    If you detect any problem, be sure to address it im- 8. Engine stop switch: Check for proper function (page 18). mediately, or have it corrected by your KYMCO dealer. 9. Side stand safety interlock system: Check for proper func- tion (page55).

  • Page 34: Starting The Engine

    OPERATION Starting the engine NOTE: Before starting, check the engine oil and fuel lev- To start your Yager 200i scooter, follow the procedure listed on els. Place the scooter on the main stand and make sure to the following pages.
  • Page 35 OPERATION 1 1 1 1 1 3 3 3 3 3 3. Apply the rear brake 1 (left lever). The electric starter will 5. Keep the throttle 3 closed as the engine warms up. only work when the brake lever is squeezed and the side 6.

  • Page 36: Ignition Cutoff

    OPERATION Ignition cutoff feature Your Yager 200i is equipped with a safety feature that will turn off the ignition and the fuel pump to stop the engine if the scooter is tipped over. The angle detection sensor of this system must be reset once the scooter is righted or the engine will not restart.
  • Page 37 OPERATION NOTE: Do not “BLIP” the throttle (opening and closing it rapidly) as the scooter can lunge forward suddenly. Before riding off, use the scooter’s turn signals to signal your intention to merge into traffic. Always scan around you and in the rear view mirrors so you are aware of other 3 3 3 3 3 3 3 3 3 3 traffic.
  • Page 38 OPERATION NOTE: At certain speeds your scooter will turn more effectivly by leaning your body, rather than by applying 6. When approaching a corner or a turn, pressure on the handlebars. Practice steering in an open close the throttle fully and slow the area free of traffic until you are familiar with the handling scooter down by applying both the front charteristics of your scooter.

  • Page 39: Parking Your Scooter

    OPERATION Parking your scooter Use the following procedure and suggestions when parking The scooter may fall over if it is not parked on level your scooter. ground. Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter.

  • Page 40: Section 4 - Maintenance

    If your scooter tips over or becomes involved in a crash, nomical and trouble-free riding. It will also help reduce air be sure your KYMCO dealer inspects all major parts, pollution and maximize fuel economy. even if you are able to make some repairs.

  • Page 41: Maintenance Schedule

    L: LUBRICATE T: TIGHTEN The maintenance schedule on pages 40 an 41 specifies the maintenance required to keep your Yager 200i scooter in peak operating condition. Maintenance work should be performed in accordance with KYMCO standards and specifications by properly trained and equipped technicians. Your KYMCO dealer meets all of these requirements.
  • Page 42 MAINTENANCE Maintenance schedule...
  • Page 43 MAINTENANCE Maintenance schedule...

  • Page 44: Tool Kit

    MAINTENANCE Tool kit Crankcase breather drain Your Yager 200i has a tool kit that will aid you in the mainte- Your scooter has a drain tube that permits you to drain water nance of your scooter. and oil that has condensed in the air cleaner.

  • Page 45: Engine Oil Recommendation

    MAINTENANCE Engine oil Engine oil recommendation Use a premium quality 4-stroke engine oil to ensure longer service life of your scooter. Only use oils that have a SG rat- 4 4 4 4 4 ing per the API service classification. Engine oil capacity: 0.95 qt (0.9 L) Engine oil viscosity:...
  • Page 46 MAINTENANCE NOTE: Change the engine oil with the engine at normal operating temperature with the scooter positioned on its Do not overfill the engine with oil. Overfilling the en- main stand to assure complete and rapid draining. gine can cause oil leaks and/or oil contamination of the air filter element.
  • Page 47 MAINTENANCE 4. Replace the drain bolt 2. Tighten it to the specified torque. Oil drain bolt torque: 18 lb-ft (25 N.m) 5. Add the specified engine oil through the oil filler/dipstick hole (amount is after draining). Engine oil capacity: 0.95 qt (0.8 L) Engine oil viscosity: SAE 15W-40 1 1 1 1 1...

  • Page 48: Engine Oil Screen Cleaning

    MAINTENANCE Engine oil strainer screen cleaning The engine oil strainer screen must be cleaned periodically Do not overfill the engine with oil. Overfilling the en- per the service maintenance schedule (see page 40). gine can cause oil leaks and/or oil contamination of the air filter element.
  • Page 49 MAINTENANCE Do not overfill the engine with oil. Overfilling the en- gine can cause oil leaks and/or oil contamination of the air filter element. Always make sure the oil level is above the "L" mark but not higher than the "F" mark 4 4 4 4 4 on the dipstick.

  • Page 50: Engine Oil Filter Change

    Only use a genuine KYMCO genuine oil filter element, or an oil filter element of equivalent quality, on your scooter. Using the wrong KYMCO oil filter element, or a non-KYMCO oil filter element which is not of equivalent quality, may cause engine damage.
  • Page 51 MAINTENANCE 7. Add the specified engine oil through the oil filler/dipstick 10. Stop the engine and recheck the oil level. Make sure the hole (amount is after draining). oil level is at the upper mark “F” on the dip stick 1 when the scooter is parked upright on level ground.

  • Page 52: Transmission Fluid Change

    MAINTENANCE Transmission fluid change Transmission fluid type: SAE 90 The transmission fluid must be replaced periodically per the service maintenance schedule (see pages 39 - 41). Transmission fluid capacity: 0.2 qt (0.18 L) NOTE: Amount is after draining the fluid, only. 1.

  • Page 53: Throttle Operation

    3 Remove the six filter retaining screws 7, then remove and discard the air cleaner element 8. 4. Install a new air cleaner element. Use the KYMCO genuine air cleaner element or an equivalent air cleaner element speci- Checking throttle operation and free play: fied for your scooter.

  • Page 54: Throttle Free-Play Adjustment

    (0.6 - 0.7 mm) tective sleeve back in place. Engine idle speed The engine idle speed of your Yager 200i is automatically An improper spark plug may have an incorrect fit or heat adjusted by the scooter’s fuel injection system. If the idle range for your scooter’s engine.

  • Page 55: Coolant Level Inspection

    KYMCO dealer immediately for repair. Coolant should only be replaced by your KYMCO dealer. Add coolant to the reserve tank only. Do not attempt to add coolant by removing the radiator cap. Coolant in the radiator is under pressure and is very hot and can cause serious burns.

  • Page 56: Coolant Replacement

    MAINTENANCE Coolant replacement The coolant in your scooter should be replaced by a KYMCO dealer, unless you have the proper tools, access to service Use only low-mineral drinking water or distilled water data, and are technically qualified. as a part of the antifreeze solution. Water that is high in mineral content or salt may be harmful to the aluminum NOTE: Always add coolant to the reserve tank.

  • Page 57: Suspension Adjustment (Spring Preload)

    NOTE: If you discover any irregularities during your sus- 1. Place the scooter on its center stand. pension inspection, take your scooter to a KYMCO dealer 2. Put the side stand up and start the engine. immediately for service.

  • Page 58: Brake Fluid Inspection

    Do not mix brake fluid types, as it may cause brake failure NOTE: See your KYMCO dealer for brake pad service. and could result in an accident. Do not allow brake fluid to touch the body work, as it will damage its surface.

  • Page 59: Battery

    A spark or flame can cause the battery to explode with enough force to kill or seri- NOTE: See your KYMCO dealer for brake pad service. ously injure you. Wear protective clothing and a face shield, or have a qualified technician perform the bat- tery maintenance.
  • Page 60 MAINTENANCE Battery removal & installation The battery is in the battery box below the seat. 3 3 3 3 3 4 4 4 4 4 3 3 3 3 3 Always keep ignition switch OFF when servicing the battery. Never disconnect a terminal lead from the bat- tery when the engine is running.

  • Page 61: Fuses

    NOTE: If you have to replace a blown fuse, get a new Never use a fuse with a different rating from that speci- spare fuse immediately. See your KYMCO dealer for fied. Serious damage to the electrical system or a fire hazard may result, causing a dangerous loss of lights electrical system diagnosis and repair.

  • Page 62: Tires

    MAINTENANCE Tires NOTE: Check the tire inflation pressure and tire tread con- dition at the periods listed in the periodic maintenance Failure to follow these warnings may result in an acci- schedule. For maximum safety and good tire life, the tire dent due to tire failure.

  • Page 63: Tire Inspection

    MAINTENANCE Tire inspection The condition of your scooter’s tires is vital for operational ef- ficiency and your safety. Check the tires’ inflation pressure, the tread depth, and look for damage before each ride. 1 1 1 1 1 2. Inspect the tires for nails, screws and other objects 1 that may be imbedded into the rubber.

  • Page 64: Chassis Inspection

    Replace worn or controls and points on the scooter as called for in the periodic damaged tires immediately for your and your passenger’s, maintenance schedule (see pages 39 - 41). safety. Consult your KYMCO dealer for replacement tire service.

  • Page 65: Cleaning Your Scooter

    MAINTENANCE Cleaning Washing your scooter Clean your scooter regularly to protect the surface finishes 1. Rinse the scooter thoroughly with cool water to remove any and inspect for damage, wear, and oil, coolant or brake fluid loose dirt. leakage. 2. Clean the scooter with a sponge or soft cloth using cool water.
  • Page 66 MAINTENANCE Windshield cleaning Use plenty of water, clean with windshield with a soft cloth or sponge (avoid using detergents or any kind of chemical cleaner). Dry with a soft, clean cloth. Removing road salt The salt used in some areas to prevent road icing can be- come very corrosive to your scooter.

  • Page 67: Storage

    MAINTENANCE STORAGE GUIDE Pour a tablespoon (15 - 20 cc) of clean engine oil into the Extended storage, such as for the winter months, requires that cylinder and cover the spark plug hole with a piece of cloth. you take certain steps to reduce the effects of deterioration from the non-use of your scooter.
  • Page 68 MAINTENANCE Removal from storage 1. Uncover and clean the scooter. 2. Change the engine oil if more than 1 month has passed since the start of storage. 3. Charge the battery as required (use a quality charger de- signed for use on a maintenance-free type battery). Install the battery.

  • Page 69: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED & NOTES...

  • Page 70: Specifications

    SPECIFICATIONS - Yager 200i Dimensions Chassis Overall length ........... 81.2 in (2030mm) Tire size, front ............. 120/70 - 13 Overall width ..........31.2 in (780 mm) Tire size, rear............140/70 - 12 Overall height .......... 50.2 in (1255 mm) Chassis material ............Steel Wheel base..........

  • Page 71: Emission Information & Epa Warranty

    2. The engine oil should be changed regularly to promote Be aware that only an authorized KYMCO dealer has proper engine efficiency and reduce pollutants that ac- the tools, the expertise and the technical resources to cumulate in used engine oil.

  • Page 72: Crankcase Emission Control System

    KYMCO LIMITED WARRANTY NOISE EMISSIONS KYMCO USA Inc, 5 Stan Perkins Road, Spartanburg, SC 29307, USA warrants that this vehicle was designed, manufac- tured and equipped so that when new, it conforms with the applicable Motorcycle Noise Regulations of the U.S. EPA Environmental Protection Agency.

  • Page 73: Kymco Limited Scooter Warranty

    KYMCO LIMITED WARRANTY...

  • Page 74: Index

    Starting the Engine ........32 - 33 Keys ............... 10 Coolant Level Inspection ........53 Storage ............65 - 66 KYMCO Limited Scooter Warranty ...... 71 Coolant Replacement ........... 54 Suspension Adjustment (spring preload) .... 55 Left-hand Handlebar Switch ......18 - 19 Crankcase Breather Drain ........

  • Page 75: Identification Numbers Record

    The ignition switch key identification code is stamped on tab 1 supplied with the key. If you require a replacement key, you will need this code to obtain a new key from your authorized KYMCO dealer. Record the key number in the box above.
  • Page 76 5 Stan Perkins Road Spartanburg, SC 29307 Telephone: (888) 235-3417 FAX: (864) 327-4745 Prepared: August 2008 T300-SJ40AB-US-A5...

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