Service Information; Troubleshooting - KYMCO People GT 200i Service Manual

15. REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER

SERVICE INFORMATION

GENERAL INSTRUCTIONS
• When performing the services stated in this section, the engine and exhaust muffler must be cold
to avoid scalding.
• During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Rear wheel rim runout
Rear brake disk thickness
Rear brake disk runout
Rear brake master cylinder I.D.
Rear brake master cylinder piston O.D.
TORQUE VALUES
Exhaust muffler lock bolt
Exhaust muffler pipe nut
Rear axle nut
Rear shock absorber lower mount bolt
Rear shock absorber upper mount bolt
Rear brake caliper holder bolt

TROUBLESHOOTING

Rear wheel wobbling
• Bent rim
• Faulty tire
• Axle not tightened properly
Soft rear shock absorber
• Weak shock absorber spring
• Damper oil leaks
Rear wheel noise
• Worn rear wheel axle bearings
• Worn rear fork bearings
• Deformed rear fork
Item Standard (mm)
⎯
5.0
⎯
27.00
26.95
35 N-m
20 N-m
140 N-m
40 N-m
40 N-m
35 N-m
Poor brake performance
• Air in brake system
• Deteriorated brake fluid
• Contaminated brake pad surface
• Worn brake pads
• Clogged brake fluid line
• Deformed brake disk
• Unequal worn brake caliper
People GT 200i
Service Limit (mm)
2.0
4.0
0.30
27.05
26.90
15-2