KYMCO People GT 200i Service Manual page 115

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12
. COOLING SYSTEM
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The water pump must be serviced after removing the engine. Other cooling system service can
be done with the engine installed in the frame.
• The engine must be cool before servicing the cooling system.
When the coolant temperature is over 100 , never remove the radiator cap to release the
pressure because the boiling coolant may cause danger.
• Avoid spilling coolant on painted surfaces because the coolant will corrode the painted surfaces.
Wash off any spilled coolant with fresh water as soon as possible.
• After servicing the system, check for leaks with a cooling system tester.
TORQUE VALUES
Water pump impeller
Water pump cover bolt
TROUBLESHOOTING
Engine temperature too high
• Faulty temperature gauge or thermosensor
• Faulty radiator cap
• Faulty thermostat
• Insufficient coolant
• Passages blocked in hoses or water jacket
• Clogged radiator fins
• Passages blocked in radiator
• Faulty water pump
Temperature gauge pointer does not register
the correct coolant temperature
• Faulty temperature gauge or thermosensor
• Faulty thermostat
SPECIFICATIONS
Radiator cap relief pressure
Thermostat
temperature
Coolant capacity
12-2
1.0~1.4 kgf-m (11.8 N-m)
1.0~1.4 kgf-m (11.8 N-m)
Begins to open
Full-open
Valve lift
Coolant leaks
• Faulty pump mechanical (water) seal
• Deteriorated O-rings
• Damaged or deteriorated water hoses
0.9±0.15 kg/cm²
71
80
3.5 4.5 mm
Total 1420 cc
People GT 200i
Radiator & Engine: 1120 cc
Reserve tank: 300 cc

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