Gearbox Assembly - Husqvarna TC 449 2011 I.E. Workshop Manual

H01818
H01820
ENGINE DISASSEMBLY/REASSEMBLY
TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.

Gearbox assembly

• Lubricate shafts, selector drum and forks.
Molykote D Paste
• Assemble the following parts:
- Gearbox output shaft (1) with forks (2)
- Selector drum (3)
- Gearbox control shaft (4) with fork (5)
- 32-tooth 1st gear (6)
- Space washer (7)
- Gearbox output shaft guide (8)
- Gearbox input shaft guide (9)
Crankcase left half assembly
• Clean sealing surfaces, and apply a new gasket (5).
• Fit guide sleeves (6).
• Fit crankcase left half (4).
• Fit screws (1, 2, 3), but do not tighten them.
• Fit screws (1).
Engine and crankcase fairing, screw connections
M6 x 70
• Fit screw (2).
Engine and crankcase fairing, screw connections
M6 x 75
• Fit screws (3) working crossways.
Engine and crankcase fairing, screw connections
M6 x 50
Consumables
Clear solid lubricant for
metal parts
assembling and settling
Tightening torque figures
11 Nm
Tightening torque figures
11 Nm
Tightening torque figures
11 Nm
F1.101
Workshop Manual Ed. 03-2012