JUKI DDL-5530N Handbook page 201

Juki industrial sewing machines handbook
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WHEN YOU PLACE ORDERS
Type
Code
Standard
S
With AW-2
A
Power supply
Code
Single-
200 240V
E
phase
200 240V
P
3-phase
380 440V
N
200V for CE
M
TRIAL CALCULATION OF PRODUCTIVITY
Time lost due to causes other
than bobbin replacement
Time lost due to bobbin
replacement
Total time lost in one day
(allowance rate)
Daily production
(8-hour operation)
Effect of introduction of AW-2
OPTIONS
Model
Part No.
Handy programming
PGM-6
device
G9001-875-0A0
Marking light
G9011-875-0B0
Garment put base
Label-inserting device
PRE-FOLDED POCKET STYLE (OPTIONAL)
This is a pocket style jig to be used exclusively for sewing pocket pieces onto the garment body
after they have been folded in a separate process.
The pre-folded pocket style jig consists of three components, i.e., the "clamp frame," "clamp
upper plate" and "clamp lower plate." Changes in pocket size and design are accommodated by
replacing the clamp upper plate and lower plate with appropriate ones.
and lower plate are less expensive than the conventional pocket style jigs.
folded pocket jig in highly flexible small-lot production reduces the running costs of the AVP-875.
The clamp upper plate and lower plate can be attached and removed to and from the clamp
frame quickly and easily.
Even when using the pre-folded pocket style jig, the machine can sew at speeds as high as
4,000rpm, dramatically boosting productivity.
The folding mechanism of the pocket setter does not support a trapezoidal-design pocket.
With the pre-folded pocket style jig, however, this type of pocket piece can be sewn onto a
garment body if it has been folded into a trapezoidal shape in advance.
Part No.
G6132-875-0A0
Clamp frame (asm.)
G6133-875-0A0
Clamp upper plate blank (asm.) (clamp upper plate/lower plate, combined)
G6131-875-0A0
Magnet mounting plate (asm.) (magnet for retaining the upper plate)
AVP-875S, 875A (June, 2001) 2/2
AVP-875
Pocket style jig
Configuration
Code
Not used
Z
Round-bottom type
A
Blade-shape bottom type
B
Trapezoidal-bottom type
C
Bilge-shaped-bottom type
D
Square-bottom type
E
Others
X
AVP-875S
3,775 seconds in
8 hours
2,664 seconds in
8 hours
6,421 seconds in
8 hours (29 %)
2,131 pockets
Production: Increase by 236 pockets in 8 hours (11 % increase)
Time lost: Reduced by 2,475 seconds in 8 hours (39 % reduction)
Allowance rate: 13 % decrease
Description
If the handy programming device is connected to the main unit of the pocket setter, sewing data
can be established and modified.
The marking light helps you easily position a pocket and garment body on the machine.
When mounted on the main unit, the garment put base is quite helpful of sewing either right or
left garment bodies in succession.
A label can be inserted either into the right- or left-hand side of a pocket cloth. A cylinder-type
label-inserting device that can be directly mounted on the pattern board is also available.
When placing on order for a pocket style jig, specify a label-inserting device, if necessary.
Description
Label-inserting
Kind
device
999
Not provided
001
998
Not provided : Z
for each
Provided
configuration
TRIAL CALCURATION CONDITIONS
AVP-875A
3,946 seconds in
8 hours
0 seconds in
8 hours
3,946 seconds in
8 hours (16 %)
2,367 pockets
Feature
The clamp upper plate
The use of the pre-
S
Option
Garment put
Code
Marking light
base
Z
Not provided
Not provided
Provided
Not provided
Not provided
Provided
Provided
Provided
: A
Thread: Span #20
Bobbin thread consumption: 1.2 m/pocket
Time required to manually replace the
bobbin: 25 sec/case
Cycle time: 10.5 sec/pocket
Allowance rate (excluding bobbin
replacement): 15 %
The time lost for the AVP-875 includes the time
required to operate the AW-2 (189 seconds in 8
hours).
Daily production and effect of introduction of the
AW-2 vary with sewing conditions.
Clamp frame (asm.)
Clamp upper plate (machined)
Clamp lower plate (machined)
Code
Z
A
B
C

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