High-speed, 1-needle, cylinder-bed, needle-feed, lockstitch machine with large hook; high-speed, 1-needle, cylinder-bed, needle-feed, lockstitch machine with automatic thread trimmer and large hook (52 pages)
CONTENTS 1. PREFACE....................1 2. SET-UP ......................1 (1) Installing M-91 small sized motor unit ....................1 (2) Installing to the table ..........................2 (3) Adjusting the belt (when M-91 is used) ....................2 (4) Adjusting the belt cover (when M-91 is used) ..................3 (5) Connecting the cords ...........................
(2) Installing to the table 1) Install the control box to the table with the fitting bolt(asm.)suppliedwiththeunitasaccessories. At this time, insert the nut and washer supplied with the unit as accessories as shown in the figure so that the control box is securely fixed. 2)...
(4) Adjusting the belt cover (when M-91 is used) 1) Adjusting the clearance of the cover Loosencoversetscrew 1 andadjustsothatthe left and right clearances between the belt cover andthebeltareequaltoeachother. Perform the adjustment of the cover with the hexagonal wrench key supplied with the unit as accessories.
2) Connect6Pconnector!1 c omingfromthe machineheadtoconnector@1 (CN39). 3) Connect4Pconnector 8 comingfromthe machineheadtoconnector@2 (CN34). 4) Connect 4P connector 6 coming from the operationdisplaypaneltoconnector@3 (CN32). 5) I n s e r t K T- 0 ( E P F ) r e l a y c o n n e c t o r @ 0 t o connector@4 (CN4)andconnector@5 ...
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How to fix cable clip band 2 How to remove cable clip band 2 Pull Pull Push Push Push the hook. Pushing the hook portion, push the band to remove it. 1. Fix the cable clip band following the attaching procedure as shown in the figure. 2.
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5) Connect motor output cord 7 to connector 8 locatedonthesideofthebox. 6) Connectconnector4P 9 ofthepowerswitchto connector!0 . Route the motor output cord from the front face of the box. 7) MakesurethatthepowerswitchisturnedOFF andinsertpowersupplycord!1 comingfromthe powerswitchintothepowerplugsocket. 1. Check again the supply voltage and the voltage designated on the control box before connecting the power supply cord.
(8) Installing the operation display panel ) Fix operation display panel 1 in tapped hole A in the rear section of the machine arm using screw 2 andwasher 3 . 2) A t t a c h o p e r a t i o n d i s p l a y p a n e l 1 t o t h e aforementioned...
3. INSTALLING THE OPERATION PANEL WARNING : To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and ascertaining that the motor is at rest. Type b (Type name plate TYPE b0 *...
4. CONNECTING THE CORD WARNING : Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents caused by abrupt start of the sewing machine. ) Pass cord 1 and FG cord 3 (for type C) of the 2)...
2) Connect the optional relay cable connector to CN05 3 of the production control switch connectingconnector. Prepare the switch main unit by the customers or ask JUKI business office about it. Optional relay cable A (asm.) JUKI Part No. 40008168...
7. OPERATING PROCEDURE OF THE SEWING PATTERN (1) Selecting procedure of the sewing pattern Asmanyas6patternscanbeheldasthesewingpatterns. Whenchangingthepattern,changeitwithpatternchangeswitches 1 and 2 . Changeofthepatterncanbeperformednotonlyinthestepeditscreenbutalsointhenumberofstitchesof backtuckstitchingscreenorthepatternoperationscreen. (2) Editing procedure of the sewing pattern Press switchtodisplaythepatterneditscreen. 1 and 2 Numberofstitchesoftheselectedstepisset. (Settingrange:0to500stitches) When 0 stitch is registered to the number of stitches, automatic update of the step by the number of stitches is not performed.
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Editingprocedureisshown Example of the pattern Step 3 asanexampleinthepattern 20 stitches/3.5 mm ontheleft-handside. Step 4 Step 2 18 stitches/3.0 mm 10 stitches/3.0 mm Step 1 Shirring amount 10 stitches/2.0 mm Number of stitches [Step 1] 1) Confirm that step 1 is selected, and set the number of stitches to 10 using switches 1 and 2 . 2)...
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[Step 3] 7) Confirm that step 3 is selected, and set the number of stitches to 20 using switches 1 and 2 . 8) Settheshirringamountto3.5usingswitches 3 and 4 . 9) Selectthenexteditstepusingswitches 5 and 6 . ■ After editing step 3 [Step 4] 10) Confirm that step 4 is selected, and set the number of stitches to 18 using switches 1 and...
(5) Selection of the alternate sewing There is the alternate sewing function that when performing thread trimming after completion of sewing of onesleeve,thesewingautomaticallychangestothesewingoftheotherone. Press switchtodisplaythepatterneditscreen. ChangeoverofalternatesewingfunctionON/OFFcanbeperformedwithalternatesewingselectionswitches 1 and 2 . WhenthealternatesewingfunctionisON, isdisplayed. WhenthealternatesewingfunctionisOFF, isdisplayed. When "Without reference" is selected in the data creation reference of the pattern register, the sleeve selection pictograph is not displayed.
(6) Insertion and deletion of the step When any insufficient step or any unnecessary step occurs at the time of editing the pattern, insertion or deletionofthestepcanbeperformed. Press switchtodisplaythepatterneditscreen. ■ Step insertion/deletion pop-up [Common operation] ) Movethesteptothepositionwhereyoudesiretoinsertordeletewithstepselectionswitches 1 and 2 . 2)...
(2) Copy of the sewing pattern Press switchtodisplaythepatterneditscreen. Presssewingpatterncopyswitch 1 inthesewingpatternoperationscreen. When the information is registered to all patterns, the pattern copy pop-up is not displayed. ■ Pattern copy pop-up 1 and 2 Patterntobethepatternsourceisset. 3 and 4 Patterntobethepatterndestinationisset. 5 Copyiscancelled. 6 Copyisexecuted.
(3) Deletion of the sewing pattern Press switchtodisplaythepatterneditscreen. Presssewingpatterndeletionswitch 1 inthesewingpatternoperationscreen. When the pattern which has been registered is one, the deletion pop-up is not displayed. ■ Pattern deletion pop-up 1 and 2 Patterntobedeletedisset. 3 Deletioniscancelled. 4 Deletionisexecuted. –30– –30–...
9. HOW TO USE THE bObbIN THREAD COUNTER Themachinedetectsthenumberofstitches.Thepresetvalueonthebobbinthreadcounterissubtractedin accordancewiththenumberofstitchesdetected.(Everytimethedetectordetects0stitches,issubtracted fromthepresetvalueonthebobbinthreadcounter.)Whenthevalueonthecounterbecomesaminusvalueas( ..→→0→–),thebuzzer(peepsthreetimes)andthepop-updisplayinformthatthetimetochange thebobbinthreadhascome. ) Pressswitch 1 toselectthebobbinthreadcounter. Then press counter reset switch 2 to return the valueindicatedonthebobbinthreadcountertothe initialvalue(ithasbeenfactory-setto“0”atthetime ofdelivery). The bobbin thread counter cannot be reset during sewing. In this case, make the thread trimmer actuate once.
10. NO. OF PCS. COUNTER The No. of pcs. counter counts up the number of finished products every time the machine performs thread trimming.(0→→2 ... →9999) The value on the No. of pcs. counter can be modified using counter value setting switches 3 and 4 . The value...
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[Explanation of the respective functions] . Shirringsmoothingfunctionsetting ON/OFF setting of smoothing (shirring between the steps is smoothly changed over) function is performed. SmoothingfunctionON.. isdisplayed. SmoothingfunctionOFF.. isdisplayed. 2. Smoothingshirringpitchsetting Feedpitchperstitchissetwhenperformingthesmoothing.Settingrangeis0.0to8.0[mm]. 3. Smoothingshirringoffsetsetting Offsetoftheststitchissetwhenperformingthesmoothing.Settingrangeis0to9. et value 50% Ratio to enter 1st stitch *...
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6. Patterndatamirroringfunction Mirroring(datainversion)processingofthepatternwhichhasbeenalreadyregisteredisperformed. 1 and 2 Patterntowhichmirroringisexecutedisset. 3 and 4 Sleevetobethereferenceofmirroringisset. Mirroringfromleftsleevetorightsleeve... isdisplayed. Mirroringfromrightsleevetoleftsleeve... isdisplayed. 5 Mirroringprocessingiscancelled. 6 Mirroringprocessingisexecuted. The pattern to which mirroring has been performed here is selected as the current pattern. 7. Completionofsetting Settingofthecommondataiscompletedandthescreenreturnstotheinformationscreen. 2) Sewing management information Forthedetails,referto"InstructionManualforIP-0"...
(2) Setting for functions 1) How to change over to the function setting mode Forthedetails,referto"InstructionManualforIP-0" 2) Function setting list Forthedetails,referto"InstructionManualforIP-0" 3) Communication mode For the entering procedure to the communication mode, refer to the item of “Information maintenance personnellevel”ofInstructionManualforIP-0. Themattersbelowcanbeperformedinthecommunicationmode. ....
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Communication setting screen ■ Communicationmethod whichisselectedatpresent isshowninreversevideo. 2 3 4 [Explanation of the pictograph] 1 :Downloadfromthemedia 2 :DownloadfromSU- 3 :Uploadtothemedia 4 :UploadtoSU- Press 1 toselectdownloadfromthemedia.Thenpress 5 todetermine. 4 . Selection of file No. of the media ...
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■ File No. input screen Input file No. of the media at 2 . The file No. which has been inputted is displayed in . The No. is determinedwith 1 after inputting the file No. 5 . CustompatternNo.setting Press...
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■ During communication screen When the screen returns to the communication setting screen after display of the during communication screen,communicationiscompleted. Example of upload Example) Sewing pattern No. 8 is uploaded as the parameter form file No. 15 of the media. 1 ....
■ Communication setting screen When the screen returns to the communication setting screen after display of the during communication screen,communicationiscompleted. [How to delete the file of media] After selecting No. you desire to delete in the file No. of media input screen, press switch of 3 .Then the screen moves to the deletion confirmation screen.
19. ERROR DISPLAY Error is informed by means of the panel display and control box buzzer. Threedifferentkindsofscreensofthepaneldisplayscreenappearduetothedifferenceoftheprocedures. )Errorscreendisappearswhenthe operatorremovesthecause. 2)Presstheresetswitch,andremovethe causeoferroraftererasingtheerror screen. 3)Removethecauseoferrorafterturning OFFthepower. –42– –42–...