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DDL-9000C-S Series
JUKI DDL-9000C-S Series Manuals
Manuals and User Guides for JUKI DDL-9000C-S Series. We have
2
JUKI DDL-9000C-S Series manuals available for free PDF download: Engineer's Manual, Instruction Manual
JUKI DDL-9000C-S Series Engineer's Manual (198 pages)
Direct-drive, High-speed, Sewing system with Automatic Thread Trimmer
Brand:
JUKI
| Category:
Sewing Machine
| Size: 14.97 MB
Table of Contents
Electrical Components
8
Caution before Operation
11
Table of Contents
13
Specifications
17
Name of each Component
18
Standard Adjustment
20
Feed Dog Height and Gradient
20
Adjusting the Needle and the Hook
22
Operating Timing of the Feed
24
1)DDL-9000C-F Type
24
2)DDL-9000C-S Type
25
Bobbin Insertion
26
Adjustment of Inner Hook Presser Position
28
Lubrication
30
Method of Lubrication
30
Method of Lubrication to the Oil Tank
32
Method of Oil Drainage from the Oil Tank
32
Cleaning of the Oil Filter
34
Adjusting the Amount of Oil in the Hook
36
Hook Oil Adjustment Procedures
36
Essentials for Hook Oil Adjustments
36
Replacement of the Hook Shaft Oil Wick
36
Various Origin Adjustments
38
Z-Phase Adjustment of a Main Motor
38
Adjustment of the Origin of a Presser Lifter Motor
42
Pitch Motor Adjustment
44
Vertical Feed Motor Adjustment
46
Vertical Feed Link Adjustment
48
Adjustment of Forward Reverse Stitches (Correction Function)
50
Adjustment of Active Tension (Only the DDL-9000C-F)
52
Adjusting the Needle Thread Presser Device
56
Needle Thread Presser Device
56
Adjusting the Remaining Length of Needle Thread
58
Length of Needle Thread Remaining at the Needle
58
Response to Problems Occurring at the Beginning of Sewing
60
Response to Problems Occurring at the Beginning of Sewing
64
Adjusting the Thread Trimming Unit
68
Adjustment of the Thread Trimming Cam Position
68
Adjustment of the Thread Trimming Link Stopper Screw
68
Adjustment of the Thread Trimming Cam Position
70
Adjusting the Knife Unit
72
Adjusting the Knife Unit
74
5)Adjustment of Thread Trimming Speed
74
Adjusting the Knife Unit
75
Adjustment of Rise of the Second Thread Tension Disc
76
Adjustment of the Picker
78
Adjustment of the Driven Part Stopper
80
Adjustment of the Driven Part Stopper
82
Installed Length of the Thread Trimmer Connector Bar (Asm.)
82
Protrusion of the Thread Trimming Shaft and Stopper Position
84
Adjustment of Thrust Values of an Upper Shaft
86
Adjustment of External Parts
88
Adjustment of the Pulley Cover
88
Clearance of the Hand Wheel
88
Adjustment of the Bobbin Winder Unit
90
Control Panel
92
Names and Functions of the Panel Keys
92
Ddl-9000C-S
92
Ddl-9000C-F
93
To Use the Functions of the Serviceperson Level
94
Ddl-9000C-S
94
Ddl-9000C-F
95
External Interface
96
Usb
96
Communication Function
97
How to Use the Communication Function (DDL-9000C-S)
97
How to Use the Communication Function (DDL-9000F-F)
98
List of Communication Data Formats
101
Function of Formatting the USB Device
102
Ddl-9000C-S
102
Ddl-9000C-F
103
Check Program
104
Function of the Check Program(Ddl-9000C-S
104
Use a Check Program Function.(Ddl-9000C-S
105
Function of the Check Program(Ddl-9000C-F
108
Use a Check Program Function.(Ddl-9000C-F
109
Initialization of Data
111
1)Ddl-9000C-S
111
2)Ddl-9000C-F
112
Brightness Adjustment of a Panel
113
Hand Switch Setting
113
Key Customization
114
Assignable Data
114
How to Assign a Function to a Key
115
Setting the Key-Lock and the Password
117
Data List
119
List of Pattern Functions
119
1) Setting Items under the Pattern Sewing Mode
119
Setting Items for the Polygonal-Shape Stitching Steps
120
List of Memory Switch Data
121
Level 1
121
2) Level 2
127
Details of a Memory Switch
130
List of Errors
134
Electrical Component and the Like
138
Construction of a Control Box and How to Remove a Board
138
1) Construction of a Control Box
138
How to Remove the CTL Board Assembly
138
How to Remove the PWR Board Assembly
138
Various Boards
139
1) FLT-T Board Assembly
139
2) FLT-S Board Assembly
139
PWR Board Assembly /PWR -CE Board Assembly
140
CTL Board Assembly /CTL -D Board Assembly
141
INT Board Assembly
142
Optional Input-Output Connector
143
How to Set an Optional Input-Output Function(Ddl-9000C-S
143
How to Set an Optional Input-Output Function(Ddl-9000C-F
146
Position Where an Optional Input-Output Connector Is Placed
147
Maintenance
152
Oil Quantity Check
152
Cleaning
152
Application of Appropriate Grease
154
Needle Bar Lower Bushing and Presser Bar Bushing
154
Feed Bar Mechanism
154
Face Plate Mechanism
156
Inside a Gear Box
158
Application of Appropriate Grease
160
Thread Take-Up Lever Mechanism
162
Replacement of the Motor
164
Replacement of the Timing Belt
164
Replacing the Fuse
166
Changing the Voltage 100V/200V
166
How to Remove a Panel
168
Screws for Attachment and Positions of External Parts
170
Dry Hook
171
Connection Diagram of the Head and Electrical Component
172
Digital Type
172
Full Digital Type
173
Troubles and Corrective Measures
174
Mechanical Components
174
Sewing Performance
179
Drawing of Table
196
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JUKI DDL-9000C-S Series Instruction Manual (113 pages)
Brand:
JUKI
| Category:
Sewing Machine
| Size: 11.02 MB
Table of Contents
Table of Contents
2
1 Specifications
5
Specifications of the Sewing Machine Head
5
Specifications of the Control Box
5
2 Set up
6
Drawing of Table
6
Cautions When Setting up the Sewing Machine
7
How to Carry the Sewing Machine
7
Caution When Placing the Sewing Machine
7
Installation
7
Installing the Thread Stand
8
Attaching the Knee Lifter Pad
9
Adjusting the Height of the Knee Lifter
9
Installing the Electrical Box
10
Connecting the Power Switch Cable
10
Installing the Power Switch
10
Connecting the Power Source Cord
11
Installing the Reactor Box
12
Connecting the Cords
13
Handling the Cords
14
Attaching the Connecting Rod
14
Adjustment of the Pedal
15
Installing the Connecting Rod
15
Adjusting the Pedal Angle
15
Pedal Operation
15
Lubrication
16
How to Use the Operation Panel (Basic Explanation)
17
Selection of the Language (Operation to be Done at First)
17
Names and Functions of the Panel Keys
18
Basic Operation
19
3 Preparation before Sewing
20
Attaching the Needle
20
Removing/Fitting the Bobbin Case
20
Winding the Bobbin Thread
21
Threading the Machine Head
22
Thread Tension
22
Adjusting the Needle Thread Tension
22
Adjusting the Bobbin Thread Tension
22
Presser Foot Pressure
23
Adjusting the Stitch Length
23
Changing the Sewing Speed
24
LED Hand Light
25
Reverse Feed Stitching
25
Custom Switch
26
Adjusting the Amount of Oil (Oil Splashes) in the Hook
27
Adjusting the Amount of Oil in the Hook
27
How to Confirm the Amount of Oil (Oil Splashes)
28
Sample Showing the Appropriate Amount of Oil
28
Adjusting the Thread Take-Up Spring and the Thread Take-Up Stroke
29
Micro-Lifting Mechanism of the Presser Foot
30
4 How to Use the Operation Panel
31
Explanation of the Sewing Screen (When Selecting a Sewing Pattern)
31
Sewing Patterns
34
Sewing Pattern Configuration
34
Reverse Feed Stitching (at Start) Pattern
35
Editing the Sewing Patterns
37
List of Pattern Functions
39
Reverse Feed Stitching (at End) Pattern
41
Teaching Function
42
One-Touch Type Changeover Button
44
Registration of a New Sewing Pattern
45
Copying a Pattern
46
Counter Function
47
Displaying the Sewing Screen under the Counter Display Mode
47
Types of the Counter
47
How to Set the Counter
48
How to Reset the Count-Completion State
50
Simplified Chart of Panel Displays
51
List of Memory Switch Data
52
List of Errors
56
Memory Switch Data
59
Setting up the Memory Switch Data
59
5 Main New Functions
61
Shorter-Thread Remaining Thread Trimming
61
Adjusting the Feed Dog Height
64
Operating Timing of the Feed
65
Changing the Feed Locus
66
6 Care
67
Maintenance Mode
67
Confirmation of the Amount of Oil in the Hook Oil Tank
67
Cleaning
68
Applying Grease
68
Applying Grease to the Needle Bar Lower Bushing and the Presser Bar Bushing
69
Replacing the Fuse
69
7 Adjustment of the Machine Head (Application)
70
Needle-To-Hook Relationship
70
Adjusting the Needle Thread Presser Device
71
Adjusting the Thread Trimmer
74
For Checking of the Thread Trimming Cam Timing
74
Adjustment of the Thread Trimming Cam Timing
74
Checking of the Knife Unit
75
Adjustment of the Knife Unit
76
Adjustment of Thread Trimming Speed
77
Adjustment of the Picker
78
Checking the Standard Adjustment
78
Standard Adjustment
78
Standard Adjustment (Adjustment at the Tip Position)
78
Thread Tension Release Releasing Mechanism
79
Grease Shortage Alarm
80
Regarding the Grease Shortage Alarm
80
E221 Grease-Shortage Error
80
Regarding K118 Error Resetting Procedure
81
8 How to Use the Operation Panel (Application)
82
Setting up the Polygonal-Shape Stitching
82
Edit Method
82
Cycle Pattern
84
Selecting the Cycle Pattern
84
Creating a New Cycle Pattern
85
Editing the Cycle Patterns
86
Copying a Pattern
88
Copying a Sewing Pattern
88
Copying a Cycle Pattern
89
Deleting a Pattern
90
Deleting a Sewing Pattern
90
Deleting a Cycle Pattern
90
Custom Pitch
91
Selecting a Custom Pitch
91
Creating a New Custom Pitch
92
Custom Pitch Edit Function
94
Copying/Deleting a Custom Pitch
95
Condensation Custom Pattern
97
Selecting the Condensation Custom
97
Creating a New Condensation Custom
98
Condensation Custom Edit Function
100
Copying/Deleting a Condensation Custom
101
Information
103
Simple Lock
103
Communication Function
104
How to Set up the Functions
106
How to Change over to the Function Setting Mode
106
List of Function Settings
107
Details of each Selection Function
108
External Interface
112
Usb
112
Nfc
113
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