Table Of Contents - Suzuki Swift User Manual

Table of Contents

Related Manuals3
Table Of Contents4
General Information5
How To Use This Manual6
Diagnosis7
Precaution For Vehicles Equipped With A Supplemental Restraint (Air Bag) System7
Handling And Servicing8
General Precautions10
Precautions For Catalytic Converter13
Precautions For Electrical Circuit Service13
Electrical Circuit Inspection Procedure16
Open Circuit Check16
Continuity Check17
Voltage Check17
Voltage Between18
Short Circuit Check (Wire Harness To Ground)18
Intermittent And Poor Connection19
Precaution For Installing Mobile Communication Equipment20
Precaution In Servicing Full-Time 4Wd Vehicle21
Switching From 4Wd To 2Wd21
Identification Information22
Vehicle Identification Number22
Engine Identification Number22
Transmission Identification Number22
Identification Whether Vehicle Equipped With Wu-Twc Or Not22
Warning, Caution And Information Labels23
Vehicle Lifting Points24
Abbreviations And Symbols May Be Used In This Manual26
Symbols28
Wire Color Symbols28
Metric Fasteners29
Fastener Strength Identification29
Fastener Information 0A-2529
Standard Tightening Torque30
Tightening Torque Chart30
Maintenance And Lubrication31
Maintenance Schedule32
Normal Condition Schedule32
Maintenance Recommended Under Severe Driving Conditions34
Severe Condition Code34
Maintenance Service35
Drive Belt Inspection And Replacement35
A/C Compressor And/Or Power Steering Pump Drive Belt Inspection (If Equipped)35
A/C Compressor And/Or Power Steering Pump Drive Belt Replacement35
Water Pump Belt Replacement36
Camshaft Timing Belt Replacement36
Valve Lash Inspection (1.3 Liter Engine Only)36
Engine Oil And Filter Change37
Engine Oil Capacity38
Engine Coolant Change38
Exhaust System Inspection39
Ignition System40
Spark Plugs Replacement40
Distributor Cap And Rotor Inspection (If Equipped)40
Air Cleaner Filter Inspection40
Fuel System40
Air Cleaner Filter Replacement41
Fuel Lines Inspection41
Fuel Tank Inspection41
Emission Control System42
Brake42
Pcv (Positive Crankcase Ventilation) Valve Inspection42
Fuel Evaporative Emission Control System Inspection42
Brake Hoses And Pipes Inspection43
Brake Fluid Change43
Brake Lever And Cable Inspection44
Parking Brake Lever44
Parking Brake Cable44
Clutch Pedal Free Travel Inspection44
Wheel Bearing Inspection45
Propeller Shaft Inspection (4Wd Vehicle Only)45
Drive Shaft Boot Inspction45
Suspension System Inspection45
Steering System Inspection46
Power Steering (P/S) System Inspection (If Equipped)46
Manual Transmission Oil Inspection And Change47
Rear Differential Oil Inspection And Change47
Automatic Transmission48
All Latches, Hinges And Locks Inspection49
Doors49
Engine Hood49
Final Inspection50
Seats50
Seat Belt50
Battery Electrolyte Level Check50
Recommended Fluids And Lubricants51
Body, Wheels And Power Transmitting System51
Meters And Gauge51
Windshield Defroster51
Engine General Information And Diagnosis (Tbi For G10)52
Statement On Cleanliness And Care54
General Information On Engine Service54
Precaution On Fuel System Service55
Hose Connection55
Fuel Pressure Relief Procedure56
Fuel Leakage Check Procedure56
Engine Diagnosis57
General Description57
On-Board Diagnostic System57
Warm-Up Cycle58
Driving Cycle58
2 Driving Cycles Detection Logic58
Pending Dtc58
Freeze Frame Data Clearance59
Data Link Connector (Dlc)59
Precaution In Diagnosing Trouble60
Engine Diagnostic Flow Table61
Customer Complaint Analysis62
Visual Inspection62
Trouble Symptom Confirmation62
Engine Basic Inspection And Engine Diagnosis Table62
Customer Problem Inspection Form (Example)63
Vehicle/Environmental Condition When Problem Occurs63
Malfunction Indicator Lamp (Mil) Check64
Diagnostic Trouble Code (Dtc) Check64
Diagnostic Trouble Code (Dtc) Clearance65
Diagnostic Trouble Code (Dtc) Table66
Fail-Safe Table69
Engine Basic Inspection71
Engine Diagnosis Table73
Scan Tool Data80
Scan Tool Data Definitions83
Calc Load (Calculated Load Value, %)83
Short Ft B1 (Short Term Fuel Trim, %)83
Long Ft B1 (Long Term Fuel Trim, %)83
Closed Throttle Position (On/Off)84
Fuel Cut (On/Off)84
Electric Load (On/Off)84
Fuel Tank Level (%)84
Inspection Of Ecm (Pcm) And Its Circuits85
Resistance Check89
Component Location90
Malfunction Indicator Lamp Circuit Check – Lamp Does Not Come "On" at Ignition Switch on (but Engine at Stop)91
Malfunction Indicator Lamp Circuit Check – Lamp Remains "On" after Engine Starts92
Ecm (Pcm) Power and Ground Circuit Check – Mil Doesn't Light at Ignition Switch on and Engine Doesn't Start Though It Is Cranked up93
Manifold Absolute Pressure (Map) Circuit Malfunction95
Intake Air Temp. (Iat) Circuit Malfunction97
Engine Coolant Temperature (Ect) Circuit Malfunction99
Throttle Position Circuit Malfunction101
Throttle Position Circuit Range/Performance Problem103
Heated Oxygen Sensor (Ho2S) Circuit Malfunction (Sensor-1)105
Heated Oxygen Sensor (Ho2S) Circuit Slow Response (Sensor-1)106
Heated Oxygen Sensor (Ho2S) Circuit No Activity Detected (Sensor-1)107
Heated Oxygen Sensor (Ho2S) Heater Circuit Malfunction (Sensor-1)108
Heated Oxygen Sensor (Ho2S) Circuit Malfunction (Sensor-2)110
Heated Oxygen Sensor (Ho2S) Heater Circuit Malfunction (Sensor-2)113
Dtc P0171 Fuel System Too Lean115
Dtc P0172 Fuel System Too Rich115
Dtc P0300 Random Misfire Detected (Misfire Detected At 2 Or More Cylinders)119
Dtc P0301 Cylinder 1 Misfire Detected119
Dtc P0302 Cylinder 2 Misfire Detected119
Dtc P0303 Cylinder 3 Misfire Detected119
Dtc P0335 Crankshaft Position (Ckp) Sensor Circuit Malfunction123
Dtc P0340 Camshaft Position (Cmp) Sensor Circuit Malfunction125
Dtc P0420 Catalyst System Efficiency Below Threshold127
Dtc P0443 Purge Control Valve Circuit Malfunction130
Dtc P0480 Radiator Fan Control System Malfunction131
Dtc P0500 Vehicle Speed Sensor (Vss) Malfunction (M/T)133
Dtc P0500 Vehicle Speed Sensor (Vss) Malfunction For A/T Vehicle (A/T)135
Dtc P0505 Idle Control System Malfunction137
Dtc P0510 Closed Throttle Position (Ctp) Switch Malfunction139
Dtc P0601 Internal Control Module Memory Check Sum Error140
Dtc P1250 Early Fuel Evaporation (Efe) Heater Circuit Malfunction141
Dtc P1450 Barometric Pressure Sensor Low/High Input143
Dtc P1451 Barometric Pressure Sensor Performance Problem143
Dtc P1500 Engine Starter Signal Circuit Malfunction144
Dtc P1510 Ecm (Pcm) Back-Up Power Supply Malfunction145
Table B-1 Fuel Injector Circuit Check147
Table B-2 Fuel Pump And Its Circuit Check149
Table B-3 Fuel Pressure Check151
Table B-4 A/C Signal Circuits Check (Vehicle With A/C)153
Table B-5 Power Steering Pressure (Psp) Switch Signal Circuit Check (If Equipped)154
Special Tool155
Engine General Information And Diagnosis (Tbi For G13)156
Engine General Information And Diagnosis (Sfi For G13)157
Map Sensor Individual Check200
Dtc P0110 Intake Air Temp. (Iat) Circuit Malfunction202
Dtc P0115 Engine Coolant Temperature (Ect) Circuit Malfunction204
Dtc P0120 Throttle Position Circuit Malfunction206
Dtc P0121 Throttle Position Circuit Range/Performance Problem208
Dtc P0130 Heated Oxygen Sensor (Ho2S) Circuit Malfunction (Sensor-1)210
Dtc P0133 Heated Oxygen Sensor (Ho2S) Circuit Slow Response (Sensor-1)212
Dtc P0135 Heated Oxygen Sensor (Ho2S) Heater Circuit Malfunction (Sensor-1)214
Dtc P0136 Heated Oxygen Sensor (Ho2S) Circuit Malfunction (Sensor-2)216
Dtc P0141 Heated Oxygen Sensor (Ho2S) Heater Circuit Malfunction (Sensor-2)219
Dtc P0443 Evap Purge Control Valve Circuit Malfunction240
Dtc P0480 Radiator Cooling Fan Control System Malfunction241
Dtc P0500 Vehicle Speed Sensor (Vss) Malfunction For M/T Vehicle243
Dtc P0500 Vehicle Speed Sensor (Vss) Malfunction For A/T Vehicle245
Special Tools264
Engine Mechanical265
Oil Pressure Check266
Cylinder Head Cover268
Exhaust Manifold272
Unit Repair Overhaul288
Engine Assembly288
Engine Mechanical (G13B, 1-Cam 16-Valves Engine)296
Engine Lubrication298
Cylinder Block299
Crankshaft And Main Bearings299
Pistons, Rings, Piston Pins And Connecting Rods299
Cylinder Head And Valve Train299
On-Vehicle Service300
Compression Check300
Engine Vacuum Check301
Valve Lash (Clearance)304
Air Cleaner Element Removal306
Air Cleaner Element Inspection306
Air Cleaner Element Clean306
Air Cleaner Element Installation306
Air Cleaner Outlet Hose Removal307
Air Cleaner Outlet Hose Installation307
Cylinder Head Cover Removal308
Cylinder Head Cover Installation308
Throttle Body And Intake Manifold309
Exhaust Manifold Removal312
Exhaust Manifold Installation313
Timing Belt And Belt Tensioner Removal314
Timing Belt And Belt Tensioner Inspection316
Timing Belt And Belt Tensioner Installation316
Oil Pan And Oil Pump Strainer Removal320
Oil Pan And Oil Pump Strainer Cleaning321
Oil Pan And Oil Pump Strainer Installation321
Oil Pump Removal323
Oil Pump Disassembly324
Oil Pump Measurement325
Oil Pump Assembly325
Oil Pump Installation326
Rocker Arms, Rocker Arm Shaft And Camshaft Removal328
Rocker Arms, Rocker Arm Shaft And Camshaft Inspection330
Adjusting Screw And Rocker Arm330
Rocker Arm Shaft Runout330
Rocker Arm-To-Rocker Arm Shaft Clearance331
Cam Wear331
Camshaft Runout331
Camshaft Journal Wear331
Rocker Arms, Rocker Arm Shaft And Camshaft Installation333
Valves And Cylinder Head Removal336
Valves And Cylinder Head Disassembly339
Valves And Cylinder Head Inspection340
Valve Guides340
Valve Springs344
Valves And Cylinder Head Assembly345
Valves And Cylinder Head Installation347
Piston, Piston Rings, Connecting Rods And Cylinders349
Piston Pin352
Ring Groove Clearance352
Piston Rings353
Connecting Rod353
Crank Pin And Connecting Rod Bearings354
Flywheel371
Distortion Of Gasketed Surface371
Honing Or Reboring Cylinders371
Engine Cooling378
Cooling System Circulation379
Thermostat380
Cooling Fan380
Coolant (Water) Temp. Gauge381
Coolant Maintenance382
Anti-Freeze Proportioning Table382
Cooling System Flush And Refill383
Cooling Water Pipes Or Hoses Removal/Installation384
Thermostat Removal384
Thermostat Inspection385
Thermostat Installation385
Water Pump Inspection386
Water Pump Installation386
Engine Fuel388
Fuel Pump Assembly (With Fuel Level Gauge)388
Fuel Tank Removal389
Fuel Lines389
Fuel Tank Installation390
Fuel Pump Assembly Removal391
Fuel Pump Assembly Inspection391
Fuel Pump Assembly Installation391
Engine And Emission Control System (Tbi For G10)392
Air And Fuel Delivery System395
Electronic Control System396
Accelerator Cable Adjustment399
Idle Speed Inspection399
Fuel Pressure Inspection400
Fuel Pump On-Vehicle Inspection402
Fuel Pump Removal402
Fuel Pump Inspection402
Fuel Pump Installation402
Throttle Body On-Vehicle Inspection403
Throttle Body Removal403
Throttle Body Disassembly404
Throttle Body Cleaning404
Throttle Body Assembly405
Throttle Body Installation405
Fuel Injector On-Vehicle Inspection406
Fuel Injector Removal407
Fuel Injector Inspection407
Fuel Injector Installation407
Engine Control Module (Ecm) Removal408
Engine Control Module (Ecm) Installation408
Manifold Absolute Pressure Sensor (Map Sensor)409
Throttle Position Sensor (Tp Sensor) Inspection410
Throttle Position Sensor (Tp Sensor) Removal410
Throttle Position Sensor (Tp Sensor) Installation410
Throttle Position Sensor (Tp Sensor) Adjustment410
Intake Air Temperature Sensor (Iat Sensor) Removal411
Intake Air Temperature Sensor (Iat Sensor) Inspection412
Intake Air Temperature Sensor (Iat Sensor) Installation412
Engine Coolant Temperature Sensor (Ect Sensor) Removal412
Engine Coolant Temperature Sensor (Ect Sensor) Inspection413
Engine Coolant Temperature Sensor (Ect Sensor) Installation413
Heated Oxygen Sensor (Sensor-1 And Sensor-2)414
Oxygen Sensor Heater Inspection414
Vehicle Speed Sensor (Vss) For M/T415
Vehicle Speed Sensor (Vss) For A/T415
Crankshaft Position Sensor Inspection416
Crankshaft Position Sensor Removal416
Crankshaft Position Sensor Installation416
Main Relay Inspection416
Fuel Pump Relay Inspection417
Fuel Injector Resistor Inspection417
Fuel Cut Operation Inspection417
Idle Speed Control System Inspection417
Isc Actuator Inspection418
Closed Throttle Position (Ctp) Switch, Idle Switch (In Isc Actuator)419
Isc Actuator Relay Inspection420
Efe Heater Control System Circuit Inspection420
Efe Heater On-Vehicle Inspection420
Efe Heater Removal420
Efe Heater Inspection421
Efe Heater Installation421
Efe Heater Relay Inspection421
Radiator Fan Control System Inspection421
Radiator Fan Control Relay Inspection422
Radiator Fan Inspection422
Evaporative Emission Control System423
Evap Canister Purge Inspection423
Vacuum Passage Inspection423
Vacuum Hose Inspection423
Evap Canister Purge Valve Inspection424
Evap Canister Inspection425
Tank Pressure Control Valve Inspection425
Pcv System425
Pcv Hose Inspection425
Pcv Valve Inspection426
Engine And Emission Control System (Tbi For G13)428
Engine And Emission Control System (Sfi For G13)429
Air Intake System434
Fuel Delivery System435
Engine & Emission Control Input/Output Table437
Fuel Pressure Regulator450
Engine Control Module (Powertrain Control Module) [Ecm (Pcm)]455
Throttle Position Sensor (Tp Sensor)456
Intake Air Temperature Sensor (Iat Sensor)457
Engine Coolant Temperature Sensor (Ect Sensor)458
Heater Oxygen Sensor (Sensor-1 And Sensor-2)459
Camshaft Position Sensor Inspection460
Camshaft Position Sensor Installation460
Vehicle Speed Sensor (Vss)461
Fuel Level Sensor (Gauge)461
Main Relay, Fuel Pump Relay And Radiator Fan Control Relay461
Fuel Cut Operation462
Radiator Fan Control System462
Egr System463
Ignition Spark Test472
High-Tension Cords472
Spark Plugs473
Noise Suppressor473
Ignition Coil474
Igniter474
Distributor Cap And Rotor475
Signal Rotor Air Gap475
Cmp Sensor (Pickup Coil) Resistance475
Ignition Timing476
Distributor Unit477
Ignition System (Tbi For G13)479
Ignition System (Sfi For G13)480
System Wiring Diagram482
Ignition System Diagnostic Flow Table483
Crankshaft Position Sensor486
Exhaust System489
Automatic Transmission (3 A/T) (Vehicle With Wu-Twc)492
Electronic Shift Control System496
Output Shaft Speed Sensor (A/T Vss)500
Automatic Shift Diagram500
Automatic Transmission Diagnostic Flow Table504
Diagnostic Trouble Code(S) Check507
Diagnostic Trouble Code(S) Clearance507
Automatic Transmission Basic Check510
Symptom-To-Inspection Table511
Dtc P0705 Transmission Range Sensor (Switch) Circuit Malfunction512
Dtc P0720 Output Speed Sensor (A/T Vss) Circuit Malfunction515
Dtc P0753 Shift Solenoid-A (No.1) Electrical517
Dtc P0758 Shift Solenoid-B (No.2) Electrical517
Dtc P0751 Shift Solenoid-A (No.1) Performance Or Stuck Off519
Dtc P0756 Shift Solenoid-B (No.2) Performance Or Stuck Off519
Table A-1 No Starting Or Slipping In Any Drive Range521
Table A-2 Gear Change Failure522
Table A-3 Excessive Shock At Range Selection Or Gear Change522
Stall Test523
Line Pressure Test524
Road Test526
Manual Road Test527
Engine Brake Test527
"P" Range Test528
Shift Solenoid Valve Check528
Table B-1 Gear Shift Failure in "D" or "2" Range529
Table B-2 Gear Is Shifted to 2Nd Gear in "L" Range Vehicle Does Not Move Backward in "R" Range529
Transmission Range Sensor Check530
Output Shaft Speed Sensor Check530
Shift Solenoid Valve Circuit Check531
Throttle Position Sensor Check532
Tightening Torque Specifications533
Body Electrical System534
Combination Meter535
Keyless Entry System (If Equipped)536
Engine Coolant Temp. (Etc) Meter And Sensor536
Keyless Entry System (If Equipped) Transmitter537
Replacement Of The Battery537
Receiver Inspection537
Code Registration Procedure538
Immobilizer Control System539
On-Board Diagnostic System (Self-Diagnosis Function)542
Precautions In Diagnosing Troubles544
Diagnostic Flow Table546
Diagnostic Trouble Code Check546
Diagnostic Trouble Code (Dtc) Check (Immobilizer Control Module)548
Diagnostic Trouble Code (Dtc) Check (Ecm)548
Diagnostic Trouble Code Table550
A-1 Code (Dtc) Is Not Outputted From Diagnostic Output Terminal Of Immobilizer Diagnostic Coupler551
A-2 Immobilizer Indicator Lamp Check (Immobilizer Indicator Lamp Dose Not Light At Ignition Switch On)552
A-3 Immobilizer Indicator Lamp Check553
On After Engine Starts)553
How To Register Ignition Key554
Procedure After Immobilizer Control Module Replacement555
Procedure After Ecm Replacement556