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Xerox Wide Format 6705 System Manual

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Xerox Wide Format 6705 System

Service Manual

1st Edition

Table of Contents

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Troubleshooting

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Summary of Contents for Xerox Wide Format 6705 System

Page 1 Xerox Wide Format 6705 System Service Manual 1st Edition...
Page 3  This service manual is issued intending use by maintenance service personnel authorized Xerox Wide Format 6705 System by Xerox. Copying, transferring or leasing this manual without prior consent by Xerox is prohibited.  Whenever a page is eliminated because of issuance of a replacement page containing ...
Page 5 Introduction Chapter 1 Service Summary Chapter 2 Troubleshooting Chapter 3 Image Quality Troubleshooting Chapter 4 Disassembly/Assembly and Adjustment Chapter 5 Parts List Chapter 6 General Chapter 7 Wiring Data Chapter 8 Installation and Removal...
Page 7 Introduction...
Page 9 Table of Contents 1 Getting to know this Service Manual ..............xi 2 How to use the Service Manual ................. xi 2.1 Contents of Manual ..................xi 2.2 About the Revision Information ..............xi 3 Terms and Symbols ..................xii Table of Contents Introduction...
Page 10 Table of Contents Introduction...
Page 11 6.6 Firmware Version Update 1 Getting to know this Service Manual 6.7 System Settings (Detailed Settings) List This manual is used as the standard service manual for the Xerox Wide Format 6705 Chapter 7 Wiring Data System. This chapter contains the wiring information.
Page 12 Doing so is prohibited as Xerox Co., Ltd. is not able to guarantee the quality and safety of the machine if anything other than the specified parts had been installed.
Page 13: Chapter 1 Service Summary
Chapter 1 Service Summary...
Page 15 Table of Contents 1.1 Things to take note during maintenance service ........... 3 1.1.1 Note on Safety ......................3 1.1.2 Things to Take Note When Handling Customer Information ......... 4 1.1.3 Other Precautions ......................4 1.2 Service Call Procedure ................. 6 1.3 TRIM Service ....................
Page 16 Table of Contents Chapter 1 Service Summary...
Page 17 1.1 Things to take note during maintenance service Organic Solvents 12. Other Safety Precautions When using an organic solvent such as the Drum For safety, you should also pay attention to 1.1.1 Note on Safety Cleaner, pay attention to the following: precautions other than the above items 1 to 11.
Page 18: Other Precautions
1.1.2 Things to Take Note When Handling Customer 1.1.3 Other Precautions When connecting our company machine to the customer's network during maintenance, make sure Information Pay attention to the following when performing that you have gone through the person-in-charge to maintenance service to avoid wrong or redundant Handling of customer's electronic information - obtain permission from the customer's systems...
Page 19 • Record clearly the service details and the consumables and parts replaced at visit in the Machine Service Log. 1.1 Things to take note during maintenance service Chapter 1 Service Summary...
Page 20 1.2 Service Call Procedure Service Call Procedure Flowchart Initial Actions Ask the operator(s) about the machine condition. Record the Printer Counter. Check the error print. Check the Service Log. (Take note of any peculiar settings.) Decide on the type of maintenance service.
Page 21 1.3 TRIM Service 1.3.1 TRIM Service Interval The Servicing Items of a TRIM Service for the purpose of maintaining machine performance differs by the C/V. It is performed at the following C/V intervals according to the [1.3.3 TRIM Checklist]. • Perform for every 10 kCV 1.3.2 Consumables and Periodic Replacement Parts During TRIM Service, check the C/V usage to determine whether to replace the...
Page 22 1.3.3 TRIM Checklist  : Perform checking. Clean, replace or supply if necessary.  : Always perform cleaning and checking. Replacement C/V Interval Things to Take Note when Servicing Items Guideline (CV Service Details Related Problems Every Servicing 10 kCV conversion value) time Output a test print from each roll and perform...
Page 23 Replacement C/V Interval Things to Take Note when Servicing Items Guideline (CV Every Service Details Related Problems Servicing 10 kCV conversion value) time Retract the Finger Shaft and clean the finger tips Lead Edge finger mark Drum Finger 60 km (108 kCV) Do not allow to change shape.
Page 24 Replacement C/V Interval Things to Take Note when Servicing Items Guideline (CV Every Service Details Related Problems Servicing 10 kCV conversion value) time Clean off toner contamination on the tips of the Paper Jam, scratches on Wait until the hot fuser area cools Strip Finger 80 km (144 kCV) ...
Page 25: Chapter 2 Troubleshooting
Chapter 2 Troubleshooting...
Page 27 Table of Contents 005-906 IIT Sensor Pull Out Jam 1A................35 005-907 IIT Sensor Pull Out Jam 1B................35 005-908 IIT Sensor Push In Jam 1A ................35 2.1 Preface ......................5 005-909 IIT Sensor Push In Jam 1B ................35 2.1.1 Troubleshooting Procedures ..................
Page 28 046-310 LVPS 24B Monitor Error ..................46 072-313 Roll 2 Cutter Fail (Cutter at Abnormal Position) ..........56 046-311 LVPS 24C Monitor Error ..................46 072-900 Static Jam (RFC 2) ..................... 56 046-312 LVPS 5B Monitor Error ..................46 072-940 Roll 2 No Paper ....................56 061-310 LVPS 5C Monitor Error ..................
Page 29 091-910 Toner Empty ...................... 66 091-911 Toner Pot Full ..................... 67 <CP-Cont> ........................68 103-311 CP Cont-IIT Communication Fail ............... 68 121-311 EPSV Communication Fail ................. 68 124-311 CP Cont-IOT Communication Fail ..............68 2.3.3 Other FIP ........................69 Not Powered Failure FIP ....................69 Nothing Displayed in UI Panel FIP ...................
Page 30 Chapter 2 Troubleshooting Table of Contents...
Page 31: Troubleshooting Procedures
2.1 Preface 2.1.3 Glossary 2.1.1 Troubleshooting Procedures Error Code: A code that appears on the UI Panel when a Troubleshooting procedures are roughly divided into two problem occurs categories. Power OFF: Level 1 Troubleshooting The status when the Main Power Switch is turned Check error codes and the symptoms of the trouble by using Level 1 FIP.
Page 32 2.2 Level 1 Troubleshooting START Switch ON the power of the M/C. Does the UI Panel appear? CP-Cont may not be started. Does the progress bar remain Refer to "2.5 Troubleshooting When CP-Cont is Started" displayed in the UI Panel? for troubleshooting.
Page 33 2.3 Level 2 Troubleshooting 2.3.1 Error Code List Note Refer to the list for the IIT, IOT, or CP-Cont depending on the error code (Chain-Link code). 005-xxx / 062-xxx / 063-xxx: Refer to <IIT> 010-xxx / 012-xxx / 041-xxx / 042-xxx / 046-xxx / 061-xxx / 071-xxx / 072-xxx / 075-xxx / 077-xxx / 091-xxx: Refer to <IOT>...
Page 34 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 Detected document misalignment between the period when N.B.R is received and when Document Scan Feed starts. Document Misaligned describes the situation when noncontiguous logic is detected on the sensor layout by 005-105 Document Misaligned 2B Operator Call Refer to 005-105 FIP...
Page 35 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 The Regi Sensor did not detect the document lead edge 005-132 Regi Sensor Lead Edge Jam Operator Call Refer to 005-132 FIP CH6.10 at the scheduled timing during original feed. The Regi Sensor did not detect the document tail edge at 005-133 Regi Sensor Tail Edge Jam Operator Call...
Page 36 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 Detected document misalignment from the point when document insertion is detected to Document Pre-Feed to before N.B.R is received. Document Misaligned describes the situation when noncontiguous logic is detected on the sensor layout by 005-904 Document Misaligned 1A Operator Call Refer to 005-904 FIP...
Page 37 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 The Regi Sensor has detected document being pushed in from the point when document insertion is detected to the start of Document Pre-Feed. Regi Sensor has detected document being pushed in prior 005-909 Originals Pushed In Jam 1B Operator Call Refer to 005-909 FIP...
Page 38 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 FPGA SHINANO IPS2 Block SDRAM R/W check error for the SDRAM used by the FPGA 062-326 Service Call CH3.7 R/W Error SHINANO IPS2 block. R/W check error for the FPGA SHINANO IOS block 062-330 FPGA SHINANO IOS Block H/W Error Service Call CH3.7...
Page 39 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 Abnormal SUM value was detected in the Boot part 062-391 Abnormal Boot Part S/W SUM Value Service Call CH3.7 program. 062-392 Abnormal IPS Data Sum Value Abnormal SUM value was detected in IPS data. Service Call CH3.7 062-393 CPU Built-in RAM R/W Error...
Page 40 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 CIS Position Adjustment, Horizontal The position of the horizontal lines for fast scan CIS Position 062-715 Line Detection Position Error For Fast adjustment on the pattern read during CIS position Adjustment CH6.11 Scan Position Adjustment...
Page 41 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 CIS Position Adjustment, Horizontal The interval between the horizontal lines for slow scan CIS Position 062-734 Line Interval Error For Slow Scan adjustment on the pattern read during CIS position Adjustment CH6.11 Position Adjustment...
Page 42 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 As a result of judgment of the CIS 5 slow scan position CIS Position Adjustment, CIS 5 Slow CIS Position adjustment value, it was detected that a difference 062-754 Scan Position Adjustment Value Adjustment CH6.11...
Page 43 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 FPGA TAKASE IOS Block OUT Operation error caused by the FPGA TAKASE IOS block 063-246 (HOST Output) Module Operation Service Call CH3.8 OUT (HOST Output) module was detected. Error Post-Codec Encoder (PM-36) Operation error caused by the Post-Codec Encoder 063-247...
Page 44 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 R/W check error for HOST I/F USB IC register/built-in 063-337 USB IC (for HOST I/F) H/W Error Service Call CH3.8 memory R/W check error for the FPGA CHIKUMA PMC block 063-340 FPGA CHIKUMA PMC H/W Error Service Call CH3.8...
Page 45 Chain Error Log Error Contents Type Remarks -Link DC120 DC122 DC123 Bus Error Between ASIC PRATO1 - Bus check error between ASIC PRATO1 - FPGA AZUSA 063-366 Service Call CH3.8 FPGA AZUSA ICS Bus Error Between ASIC PRATO2 - Bus check error between ASIC PRATO2 - FPGA AZUSA 063-367 Service Call CH3.8...
Page 46 <IOT> Error Log Chain Error Contents Type Action -Link System DC120 DC122 DC123 010-310 Overheat/Control/Thermistor-1 Fusing Overheat due to SW was detected. System error Refer to 010-310FIP CH10.8 010-311 Overheat/Control/Thermistor-2 Fusing Overheat due to SW was detected. System error Refer to 010-311FIP CH10.8 010-312 Overheat/Control/Thermistor-3 Fusing Overheat due to SW was detected.
Page 47 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 Communication Command Length Error was detected in the command length 041-312 System System error Replace the IOT PWB. (PL8.1) CH3.9 Error (Fail Safe) Cut length notification error was detected 041-313 Cut Length Notification Delay Error System System error...
Page 48 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 1. Replace the IOT PWB. (PL8.1) 2. Enter Self Diagnosis mode and check the Error History. If the error EEPROM Error/Write/ACK No There were no ACK response when is resolved, it ends here.
Page 49 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 Unless there is abnormal machine operation, no action is required as it EEPROM Verify Error/Recycle Verify error occurred while writing data into the System error is log record only. 042-608 Driver CH3.9...
Page 50 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 An error in the LPHC of the IOT PWB was 061-319 LPHC Error/Data Read System error Refer to 061-319FIP CH6.10 detected An error in the LPHC of the IOT PWB was 061-320 LPHC Error/Data Comparison System error Refer to 061-320FIP...
Page 51 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 Bounce was detected after the cutter motion had completed. 071-312 Cutter Error/Roll 1/Bounce Detected (The Roll 1 Cutter Switch RH or Roll 1 Cutter System error Refer to 071-312FIP CH8.8 Switch LH was detected to be turned ON then OFF)
Page 52 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 Cutter was moved but its completion was not Cutter Error/Roll 2/Move Complete detected. 072-311 System error Refer to 072-311FIP CH8.8 Not Detected (The Roll 2 Cutter Switch RH or Roll 2 Cutter Switch LH was not ON) Bounce was detected after the cutter motion had completed.
Page 53 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 The Exit Jam Sensor did not turn ON within a 077-103 Lead Edge Jam/Exit Jam Door jam error Refer to 077-103FIP CH10.8 specified time. The RFC Vertical Jam Sensor did not turn 077-104 Tail Edge Jam/RFC Vertical Jam Door jam error Refer to 077-104FIP...
Page 54 Chain Error Log Error Contents Type Action -Link System DC120 DC122 DC123 Environment Temperature Sensor Open Air Sensor (Air) error was detected 091-313 XERO System error Refer to 091-313FIP CH9.5 Error/Earth Fault (Step 100 or lower). Printed paper longer than the specified length (*) was output after Toner Low had been 091-910 Toner Empty Error XERO...
Page 55 <CP-Cont> Chain Error Log Error Module Type Remarks -Link DC120 DC122 DC123 016-320 NVM Initialization Error HWInit System Fail 016-321 NVM Connection Error HWInit System Fail 016-350 SW Process Conflict StampCps System Fail 016-351 SW Process Conflict StampCps System Fail 016-360 SW Process Conflict WaterMarkFix System Fail...
Page 56: Chapter 2 Troubleshooting
Chain Error Log Error Module Type Remarks -Link DC120 DC122 DC123 116-365 SW Process Conflict Print Ctrl System Fail 116-370 SW Process Conflict Scan Ctrl System Fail 116-375 SW Process Conflict Sys Mgr System Fail 116-380 SW Process Conflict Util Lib System Fail 116-383 SW Process Conflict NetworkEP Mgr...
Page 57 2.3.2 Error Code FIP 005-103 IIT Sensor Static Jam 2B Enter IIT DC330 [005-104]. <IIT> Reference BSD: CH6.1, CH6.2, CH6.3, CH6.10 Block the 17 INCH SIZE SENSOR by using a sheet of blank 005-102 IIT Sensor Static Jam 2A paper. Does the display of IIT DC330 [005-104] change Check Items from "H"...
Page 58 005-104 IIT Size Sensor Miss Set Jam 2A Enter IIT DC330 [005-104]. Enter IIT DC330 [005-104]. 005-105 IIT Size Sensor Miss Set Jam 2B Block the 17 INCH SIZE SENSOR by using a sheet of blank Block the 17 INCH SIZE SENSOR by using a sheet of blank paper.
Page 59 005-106 IIT Sensor Pull Out Jam 2A 005-120 IIT Feed Right Over Skew 005-121 IIT Feed Left Over Skew 005-107 IIT Sensor Pull Out Jam 2B Reference BSD: CH6.3, CH6.10 Reference BSD: CH6.3, CH6.10 005-108 IIT Sensor Push In Jam 2A Check Items Check Items 005-109 IIT Sensor Push In Jam 2B...
Page 60 005-122 IIT Feed Max Length Error 005-300 IIT Cover Open (In Operation) Check the following connection for open circuit and poor 005-132 IIT Regi Sensor Lead Edge Jam 005-301 IIT Cover Open (Not in Operation) contact. 005-133 IIT Regi Sensor Tail Edge Jam - Between the IIT DRIVE MOTOR J703-2,5 and the IIT Reference BSD: CH1.13, CH1.14 PWB J704-2,5.
Page 61 005-900 IIT Sensor Stay Jam A 005-906 IIT Sensor Pull Out Jam 1A 062-371 IIT CIS Lamp Failure 005-907 IIT Sensor Pull Out Jam 1B Reference BSD: CH6.1, CH6.2, CH6.10 Reference BSD: CH6.4, CH6.5, CH6.11, CH1.6 Reference BSD: CH6.3, CH6.2, CH6.10 Procedure Check Items •...
Page 62 062-372 Image Sensor Failure 062-374 Image Sensor Communication Fail Reference BSD: CH6.4, CH6.5, CH6.11, CH1.6 Reference BSD: CH6.4, CH6.5, CH6.11, CH1.6 Procedure Procedure Go to the 062-371 IIT CIS Lamp Failure FIP. Go to the 062-373 Image Sensor Not Connect FIP. 062-373 Image Sensor Not Connect 062-375 Image Sensor Control Fail Reference BSD: CH6.4, CH6.5, CH6.11, CH1.6...
Page 63 <IOT> 010-311 Overheated Thermistor 2 (Software) 010-312 Overheated Thermistor 3 (Software) 010-310 Overheated Thermistor 1 (Software) Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.5, CH10.8 Check Items Check Items • Check if fusing setting temperature is too high. •...
Page 64 010-313 Overheated Thermostat (Hardware) 010-315 Overheated Thermistor 4 (Hardware) 010-316 Low Temp. Thermistor 1 Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), CH10.8 CH10.5, CH10.8 Check Items Note When the SWING FRAME INTERLOCK SWITCH •...
Page 65 010-317 Low Temp. Thermistor 3 Turn OFF the power and allow the FUSING UNIT to cool Turn OFF the power and allow the FUSING UNIT to cool Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), down. down. CH10.5, CH10.8 Disconnect the IOT PWB P/J447. Disconnect the IOT PWB P/J447.
Page 66 010-318 Thermistor Open (Thermistor 1) 010-319 Thermistor Open (Thermistor 2) 010-320 Thermistor Open (Thermistor 3) Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.5, CH10.8 Check Items Check Items Check Items • Check the HEAT ROLL THERMISTOR 1 (PL7.3) for •...
Page 67 010-321 Thermistor Open (Thermistor 4) 010-322 Warm Up Time-out (Thermistor 1) Turn OFF the power and allow the FUSING UNIT to cool Reference BSD: CH10.5, CH10.8 Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), down. CH10.5, CH10.8 Disconnect the IOT PWB P/J447. Check Items •...
Page 68 010-323 Warm Up Time-out (Thermistor 3) 010-324 Fusing Drive Motor Error Turn OFF the power and allow the FUSING UNIT to cool Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), Reference BSD: CH10.2, CH10.8, CH1.7 down. CH10.5, CH10.8 Disconnect the IOT PWB P/J447. Note When the SWING FRAME INTERLOCK SWITCH and the FUSING COVER INTERLOCK SWITCH are...
Page 69 010-325 RH Exhaust Fan Error 010-326 LH Exhaust Fan Error Enter IOT DC330 [010-011 to 013] and change Reference BSD: CH10.7, CH10.8 Reference BSD: CH10.7, CH10.8 output signals (Bit0, Bit1, and Bit2) to "L". Is each voltage between the IOT PWB Check Items Check Items J445-9,10,11 (+) and GND (-) +5VDC at "L"?
Page 70 010-327 Temp. Incline Error (Thermistor 1) 010-330 Temp. Gap Error (Thermistor 2) Turn OFF the power and allow the FUSING UNIT to cool Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), down. CH10.5, CH10.8 CH10.5, CH10.8 Disconnect the IOT PWB P/J447.
Page 71 010-331 Temp. Minimum Error (Thermistor 1) 010-970 Re-WarmUp Error 042-312 USB Disconnected Error Reference BSD: CH10.3 (100/120V), CH10.4 (200-240V), Reference BSD: CH10.5, CH10.8 Reference BSD: CH3.1, CH3.9 CH10.5, CH10.8 Note Due to the machine performance, this error occurs Procedure after continuous printing. When the machine has a Check the IOT USB CABLE (PL8.3) between the CP Procedure failure or this error occurs frequently, perform the...
Page 72 046-310 LVPS 24B Monitor Error 046-311 LVPS 24C Monitor Error 046-312 LVPS 5B Monitor Error Reference BSD: CH1.10, CH1.14 Reference BSD: CH1.13, CH1.14 Reference BSD: CH1.6, CH1.7, CH1.14 Note When the SWING FRAME INTERLOCK SWITCH Check Items Procedure • Check whether IOT DC120 and IOT DC122[046-312] and the FUSING COVER INTERLOCK SWITCH are Turn the power ON.
Page 73 061-310 LVPS 5C Monitor Error 061-319 LPH Error (Data Reading) 061-316 LPH Error (FPGA Initializing) 061-320 LPH Error (Data Comparison) Reference BSD: CH1.8, CH1.9, CH1.14 Reference BSD: CH1.5, CH6.7, CH6.8, CH6.9, CH6.10 Reference BSD: CH6.7, CH6.8, CH6.9, CH6.10 Procedure Turn the power ON. Procedure Check Items Does the voltage between the +5V LVPS (5C) J16C-1 and...
Page 74 061-321 Thermistor Error (LPH Overheat) 061-322 Thermistor Error (LPH Disconnected/ 071-100 Roll 1 A3 Sensor ON Jam (Auto-load) Open Wire) 071-101 Roll 1 A3 Sensor ON Jam (Rewind) Reference BSD: CH6.7, CH6.10 Reference BSD: CH6.7, CH6.10 071-102 Roll 1 Feed Jam (Core Peeled Off) Check Items •...
Page 75 071-103 Roll 1 Cut Trigger Sensor ON Jam 071-104 Roll 1 Cut Trigger OFF Jam 071-105 Roll 1 Mis-cut Jam Reference BSD: CH8.2, CH8.1, CH8.8 Reference BSD: CH8.2, CH4.1, CH8.5, CH8.8 Reference BSD: CH8.2, CH1.12, CH8.8 Check Items Check Items Procedure •...
Page 76 071-301 RFC 1 Drawer Open (During Printing) 071-310 Roll 1 Feed Motor Fail Check the connection between the RFC MOTOR PWB Reference BSD: CH1.12, CH1.14 Reference BSD: CH8.1, CH1.7, CH8.8 J564-1,2,5,6 and the ROLL 1 FEED MOTOR P361-1,2,5,6 for open circuit and poor contact. Check Items Check Items If no problems are found, replace the following parts in...
Page 77 071-311 Roll 1 Cutter Fail (Move Not Complete) 071-313 Roll 1 Cutter Fail (Cutter at Abnormal Move the Cutter Lever and move the Cutter Blade at the Position) 071-312 Roll 1 Cutter Fail (Bounce) position where the ROLL 1 CUTTER L/H SWITCH or ROLL 1 Reference BSD: CH8.2, CH8.8 Reference BSD: CH8.2, CH1.12, CH8.8 CUTTER R/H SWITCH is turned ON.
Page 78 071-900 Static Jam (RFC 1) 071-940 Roll 1 No Paper 071-941 Roll 1 Cutter Cover Open Reference BSD: CH8.2, CH8.7, CH8.8 Reference BSD: CH7.1, CH8.1, CH7.5 Reference BSD: CH1.12, CH1.14 Note It is no problem if this error is recorded in IOT DC122. WARNING Check Items This error occurs when out of paper is detected...
Page 79 072-100 Roll 2 A3 Sensor ON Jam (Auto-load) 072-103 Roll 2 Cut Trigger Sensor ON Jam 072-104 Roll 2 Cut Trigger OFF Jam 072-101 Roll 2 A3 Sensor ON Jam (Rewind) Reference BSD: CH8.4, CH8.3, CH8.8 Reference BSD: CH8.4, CH4.1, CH8.5, CH8.8 072-102 Roll 2 Feed Jam (Core Peeled Off) Check Items Check Items...
Page 80 072-105 Roll 2 Mis-cut Jam 072-301 RFC 2 Drawer Open (During Printing) 072-310 Roll 2 Feed Motor Fail Reference BSD: CH8.4, CH1.12, CH8.8 Reference BSD: CH1.12, CH1.14 Reference BSD: CH8.3, CH1.7, CH8.8 Procedure Check Items Check Items • Check the RFC 2 DRAWER OPEN SWITCH (PL10.1) for •...
Page 81 072-311 Roll 2 Cutter Fail (Move Not Complete) Check the connection between the RFC MOTOR PWB Move the Cutter Lever and move the Cutter Blade at the 072-312 Roll 2 Cutter Fail (Bounce) J565-1,2,5,6 and the ROLL 2 FEED MOTOR position where the ROLL 2 CUTTER L/H SWITCH or ROLL 2 P361-1,2,5,6 for open circuit and poor contact.
Page 82 072-313 Roll 2 Cutter Fail (Cutter at Abnormal 072-900 Static Jam (RFC 2) 072-940 Roll 2 No Paper Position) Reference BSD: CH8.4, CH8.5, CH8.8 Reference BSD: CH7.2, CH8.3, CH7.5 Reference BSD: CH8.4, CH8.8 Note It is no problem if this error is recorded in IOT DC122. Check Items This error occurs when out of paper is detected •...
Page 83 072-941 Roll 2 Cutter Cover Open 075-100 Manual Feed Stop Sensor ON Jam 075-101 Manual Page Sync Sensor ON Jam Reference BSD: CH8.6, CH7.3, CH4.1, CH8.8 Reference BSD: CH1.12, CH1.14 Reference BSD: CH8.7, CH4.1, CH8.6, CH8.8 Check Items WARNING • Check the MANUAL FEED STOP SENSOR (PL2.3) and When the ROLL 2 CUTTER INTERLOCK SWITCH is Check Items...
Page 84 075-102 Manual Page Sync Sensor OFF Jam 075-900 Static Jam (MSI) 075-940 MSI No Paper Reference BSD: CH8.7, CH4.1, CH8.8 Reference BSD: CH8.6, CH8.7, CH8.8 Reference BSD: CH7.3, CH7.5 Note It is no problem if this error is recorded in IOT DC122. Check Items Check Items This error occurs when out of paper is detected...
Page 85 075-941 MSI Size Mismatch 077-100 RFC Vertical Jam Sensor ON Jam Enter IOT DC330 [075-101]. Reference BSD: CH7.3, CH7.5 Block the MANUAL A3 SENSOR by using a sheet of blank Reference BSD: CH8.5, CH4.1, CH8.8 paper. Note It is no problem if this error is recorded in IOT DC122. Does the display of IOT DC330 [075-101] change from "H"...
Page 86 077-101 RFC Page Sync Sensor ON Jam 077-103 Exit Jam Switch ON Jam 077-104 RFC Vertical Jam Sensor OFF Jam Reference BSD: CH8.7, CH4.1, CH8.5, CH8.8 Reference BSD: CH10.6, CH10.2, CH10.8 Reference BSD: CH8.5, CH4.1, CH8.8 Check Items Check Items Check Items •...
Page 87 077-105 RFC Page Sync Sensor OFF Jam 077-106 Exit Jam Switch OFF Jam 077-107 Exit Motion Sensor Jam Reference BSD: CH8.7, CH4.1, CH8.8 Reference BSD: CH10.6, CH10.2, CH10.8 Reference BSD: CH10.6, CH10.2, CH10.8 Check Items Check Items Check Items • Check the RFC PAGE SYNC SENSOR (PL2.4) for •...
Page 88 077-300 Swing Frame Interlock Open 077-301 Fusing Cover Interlock Open 077-302 Front Door Interlock Open Reference BSD: CH1.11, CH1.14 Reference BSD: CH1.11, CH1.14 Reference BSD: CH1.11, CH1.14 Check Items Check Items Check Items • Check the SWING FRAME INTERLOCK SWITCH •...
Page 89 077-303 H-Tra Interlock Open 077-304 Swing Frame Interlock Open (During Printing) Is the voltage between the FRONT DOOR R/H Reference BSD: CH10.1, CH10.8 INTERLOCK SWITCH J254-2B (+) and the GND (-) Reference BSD: CH1.11, CH1.14 +5VDC? Check Items • Check the H-TRA OPEN SENSOR (PL2.5) for improper Procedure Replace the FRONT DOOR R/H INTERLOCK installation, contamination, and foreign substances.
Page 90 077-310 Main Motor Fail Is the voltage between the MAIN MOTOR J391-3 (+) Is the voltage between the IOT PWB J442-15 (+) and GND Reference BSD: CH4.1, CH1.7, CH4.2 and GND (-) +5VDC? (-) 0VDC when the MOTOR is rotating? Note When the SWING FRAME INTERLOCK SWITCH Check the +5VDC circuit to the MAIN MOTOR...
Page 91 077-900 Static Jam Enter IOT DC330 [071-106]. Enter IOT DC330 [010-208]. 077-901 Static Jam (Low Power Mode) Block the RFC VERTICAL JAM SENSOR by using a sheet of Activate the EXIT JAM SWITCH Actuator and turn the switch blank paper. OFF then ON.
Page 92 091-300 Rear Top Cover Open 091-310 Open Air Sensor Fail 1 (Humidity) 091-910 Toner Empty 091-301 Rear Top Cover Open (During Printing) 091-311 Open Air Sensor Fail 2 (Humidity) Reference BSD: CH9.2, CH9.5 091-312 Open Air Sensor Disconnect Fail Reference BSD: CH1.13, CH1.14 Note Perform this procedure when this error occurs even after supplying enough toner.
Page 93 091-911 Toner Pot Full Reference BSD: CH9.4, CH9.5 Note Before performing this procedure, check that the toner in the TONER BOTTLE is not filled up to the TONER POT FULL SENSOR position. Check Items • Check the TONER POT FULL SENSOR (PL6.1) for improper installation, contamination, and foreign substances.
Page 94 <CP-Cont> 121-311 EPSV Communication Fail 124-311 CP Cont-IOT Communication Fail 103-311 CP Cont-IIT Communication Fail Reference BSD: CH3.4, CH3.5, CH3.9 Reference BSD: CH3.1, CH3.9 Reference BSD: CH3.1, CH3.9 Check Items Procedure • Check whether an out of spec accessory is connected. Check the IOT USB CABLE (PL8.3) between the CP Procedure CONTROL PWB J414 (LOWER) and the IOT PWB J451...
Page 95 2.3.3 Other FIP Turn ON the MAIN SWITCH. Does the voltage between the AC FILTER PWB T77 and Not Powered Failure FIP T76 satisfy the power supply AC listed in the spec? Is the voltage between the CP CONTROL LVPS J516-14 Reference BSD: CH1.1, CH1.9, CH1.2, CH1.3 (+) and GND (-) +5VDC? Replace the AC FILTER PWB (PL8.1).
Page 96: Lcd Module
Nothing Displayed in UI Panel FIP Check the following connection for open circuit and poor Is the voltage between the AC RELAY PWB J550-2 (+) and Reference BSD: CH1.3, CH2.4, CH2.3 contact. GND (-) 0VDC? - Between the WF02 PWB J410 and the UI I/F PWB J1. Procedure - Between the UI I/F PWB J9 and the UI LED BACK LIGHT Check the connection between the CP CONTROL LVPS...
Page 97 HEATER Lamp Not Turn On Failure FIP Replace the IOT PWB (PL8.1). Enter IOT DC330 [010-003] and turn it ON. (It turns OFF (100-120V) Turn the power OFF. 5 s later.) Reference BSD: CH10.3 Remove the connectors P96 and P92 on both sides of Is the voltage between the CENTER TRIAC J95B-2 the SIDE HEATER ROD.
Page 98 HEATER Lamp Not Turn On Failure FIP Enter IOT DC330 [010-004] and turn it ON. (It turns OFF 5 s Turn the power OFF. (200-240V) later.) Remove the connectors P96 and P92 on both sides of Reference BSD: CH10.4 the SIDE HEATER ROD. Did the SUB HEATER ROD turn ON? Note When the SWING FRAME INTERLOCK SWITCH...
Page 99 Enter IOT DC330 [010-004] and turn it ON. (It turns OFF 5 s Enter IOT DC330 [010-002] and turn it ON. (It turns OFF 5 s Enter IOT DC330 [010-003] and turn it ON. (It turns OFF 5 s later.) later.) later.) Did the SUB HEATER ROD turn ON?
Page 100 HEATER Lamp Not Turn Off Failure FIP HEATER Lamp Not Turn Off Failure FIP Enter IOT DC330 [010-004] and turn it OFF. (100-120V) (200-240V) Is the voltage between the IOT PWB J445-5 (+) and GND Reference BSD: CH10.3 Reference BSD: CH10.4 (-) approx.
Page 101 2.3.4 Generic FIP Switch (Normal Open) Failure FIP Permeable Sensor Failure FIP Reflective Sensor Failure FIP Enter DC330 [XXX-XXX] and remove the block from the Enter DC330 [XXX-XXX] and remove the block from the Enter DC330 [XXX-XXX] and turn ON the Switch. sensor light path.
Page 102 Solenoid/Clutch Not Energized Failure FIP Solenoid/Clutch Left Energized Failure FIP Motor Not Rotate Failure FIP Note Before performing this FIP, ensure that there is no Turn OFF the power and disconnect the DRIVE PWB Note Before performing this FIP, ensure that the motor is mechanical operation failure with the solenoid and connector.
Page 103 Motor Not Stop Failure FIP Turn OFF the power and disconnect the PWB connector. Is the resistance between the connector pin-3 and the frame 10Ohm or less? Replace the PWB. Check the connection between the connector pin-3 and the motor pin-2 for a short circuit. If no problem is found, replace the motor.
Page 104 2.4 UI Panel Troubleshooting When a failure such as the UI panel not displayed at startup has occurred, the "Interrupt" and "Authentication" LEDs on the UI Panel show the self-diagnostic results of the UI Panel. The following lists the self-diagnostic result indicated by each blinking pattern of the "Interrupt" and "Authentication"...
Page 105 2.5 Troubleshooting When CP-Cont is Started 2.5.1 Screen Numbers in UI Panel and CP-Cont Startup States When CP-Cont is started, a progress bar and screen number are displayed in the UI Panel. This screen number indicates a startup step of CP-Cont. When a failure such as CP-Cont not started has occurred, the displayed or restarted screen number allows you to identify the step in which the startup was stopped.
Page 106 System That Stopped State Caused the Probable Cause Action Screen Failure Check the following: Window system startup may have UI Panel signal connection route (UI Panel, UI Panel to Black (Backlight turned OFF) X startup Window system failed CP-Cont wiring route, WF02 PWB to Motherboard wiring route, and WF02 PWB to WF01 PWB wiring route) The controller startup may have Window system...
Page 107 2.5.2 Identifying CP-Cont Errors When a problem caused by CP-Cont has occurred, the LED on the CP Control PWB and beep sounds indicate the details of the CP-Cont error. The following lists the LED light ON patterns on the CP Control PWB and beep sound patterns when a CP-Cont error has occurred.
Page 108 2.6 Troubleshooting During Copy/Plot Output 2.6.2 Output Plot Error (Common among Data Formats) 2.6.1 Collecting Diag Report • Cannot output the desired paper size. Check the values of Size In and Size Out in Job History. Using CentreWare Internet Services (CWIS), download the diag report into the PC. When the value of Size In is not the one you desire (when an expected size determination was not performed) Equipment Required for Collecting Diag Report...
Page 109: Chapter 3 Image Quality Troubleshooting
Chapter 3 Image Quality Troubleshooting...
Page 111 Table of Contents 3.1 Preface ......................3 3.1.1 Composition of Chapter 3 Image Quality Troubleshooting ........... 3 3.1.2 Image Quality Troubleshooting Procedures ..............3 3.2 Test Pattern ....................4 3.2.1 Test Chart for Copy Quality Check (499T 00286) ............4 3.2.2 Built-in Test Patterns for Print Quality Check ...............
Page 112 Table of Contents Chapter 3 Image Quality Troubleshooting...
Page 113 3.1 Preface 3.1.1 Composition of Chapter 3 Image Quality Troubleshooting This chapter is made up of 2 sections: test patterns and reference materials related to Image Quality Troubleshooting. [3.2 Test Pattern] It contains test charts for checking the quality of copied images, and built-in test patterns for checking the quality of prints.
Page 114 3.2 Test Pattern The test patterns used by WF6705 are as follows: The copy quality check mainly uses the A1 Test Chart (499T 00286). As there is also an A3 Test Chart (499T 00283), choose one according to the document width or paper width in use.
Page 115 3.2.2 Built-in Test Patterns for Print Quality Check The parameters for IOT DC606 Test Print to output an IOT Built-in Test Pattern are as follows. The types of IOT Built-in Test Patterns and their usage purposes are as follows. IOT DC606 Test Print Parameters IOT Built-in Test Patterns and Usage Purposes Settings Item Settings Range...
Page 116 (Figure 2) Basic Pattern (Figure 3) Print Quality Pattern 3.2 Test Pattern Chapter 3 Image Quality Troubleshooting...
Page 117 (Figure 4) All 2 dot Line (Figure 5) All Ladder 3.2 Test Pattern Chapter 3 Image Quality Troubleshooting...
Page 118 (Figure 6) Ladder (Figure 7) Gray Scale 3.2 Test Pattern Chapter 3 Image Quality Troubleshooting...
Page 119 (Figure 8) Nip Adjust (Figure 9) Hasika 3.2 Test Pattern Chapter 3 Image Quality Troubleshooting...
Page 120 (Figure 10) 2 dot Half Dark (Figure 11) 2 dot Half 3-10 3.2 Test Pattern Chapter 3 Image Quality Troubleshooting...
Page 121 (Figure 13) LPH (Figure 12) 1 dot Half 3.2 Test Pattern 3-11 Chapter 3 Image Quality Troubleshooting...
Page 122 3.3 Image Quality Troubleshooting 3.3.4 Determining Image Quality Problems 3.3.1 About Copy/Print Sample Preparation 1) Make a copy using the Test Chart (499T 00286). When an image quality problem occurs, use the Test Chart (499T286 (A1) or 499T283 (A3)) to make a copy or obtain the Test Pattern by using the Diag Mode (IOT DC606 Test Print) 2) Print the IOT Built-in Test Pattern by using IOT DC606 Test Print.
Page 123 3.3.5 Image quality problems accompanying the pitch in the paper feed direction (Cause and corrective action) Parts Diameter Pitch Symptom Cause of Problem Check Item, Corrective Action Name - Correct the falling of the Drum Drive Gear (reinstall) - Check the LPH Focus Uneven Density Periodic uneven exposures or uneven development due to Drum - Check the LPF Duty (check the NVM/raise it if it is low)
Page 124 3.3.6 Image Quality Troubleshooting Type Check Item Action Light on one Check the difference in density 1. Light side between the right and the left. The overall text and image density is lower than the standard (Paper feed Check the levelness of the left Image Symptoms density.
Page 125 2. Smear 3. Blank Paper Image Symptoms The area other than text/image areas looks grayish. Image Symptoms The page is copied as blank, without any image. Print the Basic Pattern or Print Quality Pattern by using IOT Type Check Item Action DC606 Test Print and check the image symptoms.
Page 126 4. Poor Resolution 5. Creased Paper Cannot scan copy images clearly even when factors such as Image Symptoms Uneven creases arising due to pressure on paper. Image Symptoms smear and fusing are normal. Type Check Item Action Print the Basic Pattern, Print Quality Pattern, or Ladder by using Paper Does the problem disappear Change the paper feed...
Page 127 6. Afterimage 7. Black Fill An image that appears repeatedly on copies/printouts during Image Symptoms The image is not displayed. No image has been created. Image Symptoms continuous printing. Print the Print Quality Pattern by using IOT DC606 Test Print and (Check whether the image appears at a regular intervals) check the image symptoms.
Page 128 8. Skip 9. Black Lines Image Symptoms Blank area appears as straight line in the Drum Shaft direction. Line image of width narrower than 1 mm that does not exist in the Image Symptoms Print the Print Quality Pattern or Ladder by using IOT DC606 Test original document appears in the copy feed direction.
Page 129 10. Lead Edge Registration Failure 11. Smudge The copied/printed image shifted out from within the specified Toner spreads out on the paper because the transferred texts Image Symptoms Image Symptoms distance. and images rubbed against something before they are fused. Print the All 2 dot Line by using IOT DC606 Test Print and check Print the Basic Pattern or Print Quality Pattern by using IOT the image symptoms.
Page 130 12. Skew 13. Halftone Density Differences, Stripes/Unevenness Image Symptoms Document or paper was fed in skewed manner. Image Symptoms Halftone Density Differences, Stripes/Unevenness Print the All 2 dot Line by using IOT DC606 Test Print and check Print the LPH by using IOT DC606 Test Print and check the the image symptoms.
Page 131 14. Side 2 Contamination Image Symptoms Side 2 Contamination of Copy/Print Cause Check Item Action The image at Check the image erase Adjust the image erase the paper's amount. amount. edge is not - 910-416 Lead Edge/During completely Copy erased - 910-417 Tail Edge/During Copy - 910-418 Left and Right...
Page 132 Intentionally Blank 3-22 3.3 Image Quality Troubleshooting Chapter 3 Image Quality Troubleshooting...
Page 133: Chapter 4 Disassembly/Assembly And Adjustment
Chapter 4 Disassembly/Assembly and Adjustment...
Page 135 Table of Contents 6. Xero ..........................60 REP6.1.1 Xero Module ....................60 REP6.1.2 BTR Housing Assembly ................... 62 4.1 Preface ......................3 REP6.2.1 Drum ........................ 64 4.1.1 How to Use the Disassembly/Assembly and Adjustment ..........3 REP6.2.2 BCR ......................... 67 4.1.2 Terms and Symbols ......................
Page 136 REP9.1.3 Front Right Door .................... 120 ADJ8.1.4 Bypass Tray Lead Edge Registration Adjustment ........... 166 REP9.2.1 Right Upper Cover ..................122 ADJ8.1.5 LPH Joint Adjustment ..................167 REP9.2.2 Right Swing Cover ..................124 ADJ8.1.5.1 LPH Focus Rough Adjustment ..............168 REP9.2.3 Right Lower Cover ..................
Page 137 Parts defined as SCC must be replaced as a whole the procedure. part. Never disassemble it or replace its internal parts. Installation of a part not specified by Xerox is strictly Modification prohibited because we cannot guarantee quality and When there are differences due to modifications to the safety.
Page 138 Important Information Stored Component (ISC) This component stores all the important customer information that is input after the installation. When performing replacement, follow the procedures in "Chapter 4 Adjustment" to replace/discard. Make absolutely sure that no customer information gets leaked outside. 4.1 Preface Chapter 4 Disassembly/Assembly and Adjustment...
Page 139 4.2 Disassembly/Assembly Remove the RFC Takeaway Clutch. (Figure 2) Installation 1) Disconnect the connector. Procedure 1. Drive 2) Release the clamp to remove the Wire Harness. To install, carry out the removal steps in reverse order. REP1.1.1 RFC Takeaway Clutch 3) Remove the screw (x2).
Page 140 REP1.2.1 Main Motor and Deve. Clutch Disconnect the Main Motor and Deve. Clutch connectors. Remove the Main Motor and Deve. Clutch. (Figure 3) (Figure 2) 1) Remove the screw (x4). Reference PL: PL1.2 1) Disconnect the connectors (x2). 2) Remove the Main Drive Motor and Deve. Clutch. 2) Release the clamp (x6) to remove the Wire Harness.
Page 141 Note Remove the Rear Cover Assembly (REP9.3.3), and Installation check that the Tab (protrusion) of the Deve. Clutch is Procedure properly inserted into the U-Groove of the Plate. To install, carry out the removal steps in reverse order. (Figure 5) Note When installing the Main Motor and Deve.
Page 142 2. Paper Transport Remove the screws on the Left side of the Manual Feed 10. Pass the Tail Edge of the Manual Feed Upper Baffle-1 Upper Baffle-1. (Figure 2) through the bottom of the Manual Feed Roll Block. REP2.1.1 Manual Feed Lower Baffle Assembly (Figure 4) 1) Remove the screw (x2).
Page 143 11. Remove the Manual Feed Upper Baffle-1. (Figure 5) 12. Disconnect the Manual Feed Lower Baffle Assembly 13. Remove the screws on the Manual Feed Lower Baffle. connector. (Figure 6) (Figure 7) 1) Remove the Manual Feed Upper Baffle-1. 1) Disconnect the connector (P/J681). 1) Remove the screw (x2).
Page 144 14. Remove the Manual Feed Lower Baffle Assembly. (Figure Note When installing the Manual Feed Lower Baffle Installation Assembly, insert and set the Studs of the Frame into Procedure the U-Grooves of the Manual Feed Lower Baffle 1) Remove the Manual Feed Lower Baffle Assembly in To install, carry out the removal steps in reverse order.
Page 145 REP2.1.2 Vertical Front Baffle Assembly Disconnect the Vertical Front Baffle Assembly connectors. Remove the screws on the Rear of the Vertical Front (Figure 1) Baffle Assembly. (Figure 2) Reference PL: PL2.1 1) Release the clamp (x4) to remove the Wire Harness. 1) Remove the screw (x2).
Page 146 Remove the Vertical Front Baffle Assembly. (Figure 3) Note The Wire Harness of the Vertical Front Baffle Installation Assembly goes through the bottom of the Manual 1) Take out the Vertical Front Baffle Assembly in the Procedure Feed Baffle-3 (A). (Figure 5) direction of the arrow.
Page 147 REP2.1.3 Manual Feed Roll Remove the Manual Feed Clutch. (Figure 2) Remove the bearing at the Left side of the Manual Feed Roll. (Figure 3) 1) Loosen the screw to relax belt tension. Reference PL: PL2.1 1) Remove the E-Clip. 2) Remove the E-Clip.
Page 148 Remove the Right Inner Cover. (Figure 4) Remove the Nip Lever. (Figure 5) Remove the bearing at the Right side of the Manual Feed Roll. (Figure 6) 1) Release the clamp (x2) to remove the Wire Harness 1) Lower the Nip Lever to remove the screw. (x4).
Page 149 Remove the Manual Feed Roll. (Figure 7) Installation 1) Remove the Manual Feed Roll from the hole. Procedure To install, carry out the removal steps in reverse order. Note When installing the Manual Feed Clutch, insert and set the Tab (protrusion) of the Fusing Drive Motor into the U-Groove of the Manual Feed Clutch.
Page 150 REP2.1.4 Regi Roll Remove the Tie Plate. (Figure 1) Remove the pulley. (Figure 2) 1) Remove the screw (x4). 1) Loosen the screw to relax belt tension. Reference PL: PL2.1 2) Remove the Tie Plate. 2) Remove the E-Clip. 3) Remove the gear (small). Removal 4) Remove the gear (medium).
Page 151 10. Remove the bearing. (Figure 3) 11. Remove the Regi Roll. (Figure 4) Installation 1) Remove the E-Clip. 1) Remove the E-Clip. Procedure 2) Remove the bearing. 2) Remove the bearing. To install, carry out the removal steps in reverse order. 3) Regi Roll (Figure 3) j0bn40214 (Figure 4) j0bn40215...
Page 152 REP2.2.1 Vertical Rear Baffle Assembly Remove the screws that secure the Stud at the Left side Move the Link and Bracket of the Vertical Real Baffle of the Vertical Rear Baffle Assembly. (Figure 2) Assembly to the front. (Figure 4) Reference PL: PL2.2 1) Remove the screw.
Page 153 Remove the Vertical Rear Baffle Assembly. (Figure 5) Installation 1) Remove the Vertical Rear Baffle Assembly. Procedure To install, carry out the removal steps in reverse order. Note When installing the Vertical Rear Baffle Assembly, place and set the Stud (x2) of the Vertical Rear Baffle Assembly on the V-Grooves of the bracket.
Page 154 3. IIT Remove the Rear Lower Baffle. (Figure 1) Open the Swing Frame. 1) Remove the screw (x2). Remove the screws on the IIT Frame. (Figure 2) REP3.1.1 IIT PWB 2) Remove the screw (x2). 1) Remove the screw (x2). Reference PL: PL3.1 3) Remove the Rear Lower Baffle.
Page 155 Open the IIT Frame. (Figure 4) Remove the IIT PWB. (Figure 5) Installation 1) Disconnect the CIS Cable (x5) and remove the Core Procedure Note Always open the IIT Frame with the Swing Frame closed. (x5) from the CIS Cable (x5). To install, carry out the removal steps in reverse order.
Page 156 Note To close the IIT Frame, perform the following Note To fix the IIT Frame, perform the following Note To install the Rear Lower Baffle, perform the procedures. (Figure 7) procedures. (Figure 8) following procedures. (Figure 9) 1) Lift up the IIT Frame slightly and remove the 1) Loosely affix the screw (x3).
Page 157 REP3.3.1 Pinch Roller Remove the Baffle. (Figure 2) Turn the Baffle upside down and remove the Pinch Roller. (Figure 3) 1) Remove the Tapping Screw (x10). Reference PL: PL3.3 1) Remove the spring (x2). 2) Remove the Earth Plate (x5). 2) Remove the collar (x2).
Page 158 Note When installing the White Platen Assembly, check Installation that the Tab (x2, at both sides) on the inside of the Procedure White Platen Assembly is fit into the spring (x2). To install, carry out the removal steps in reverse order. (Figure 5) Note Install the spring (x2) to the Pinch Roller in the...
Page 159 REP3.3.2 White Platen Assembly Remove the White Platen Assembly. (Figure 2) Installation 1) Loosen the screw and shift the Stopper. Procedure Reference PL: PL3.3 2) Loosen the screw and shift the Stopper. To install, carry out the removal steps in reverse order. 3) Remove the White Platen Assembly.
Page 160 REP3.4.1 (Heavyweight Document Supporting Kit) Remove the Baffle. (Figure 2) Turn the Baffle upside down and remove the Pinch Roller. (Figure 3) Pinch Roller 1) Remove the Tapping Screw (x4). 1) Remove the spring (x2). Reference PL: PL3.4 2) Remove the Earth Plate (x2). 2) Remove the collar (x2).
Page 161 Installation Procedure To install, carry out the removal steps in reverse order. Note Install the spring (x2) to the Pinch Roller in the direction shown in the following figure. (Figure 4) (Figure 4) j0bn40350 4.2 Disassembly/Assembly 4-27 Chapter 4 Disassembly/Assembly and Adjustment...
Page 162 REP3.4.2 White Platen Assembly (Heavyweight Turn the Upper Document Transport upside down and Remove the White Platen Assembly. (Figure 3) place it in the direction shown in the following figure. Document Supporting Kit) 1) Remove the KL-Clip. (Figure 2) Reference PL: PL3.4 2) Shift the White Platen Assembly to the Left side.
Page 163 REP3.5.1 IIT Cover Open Sensor Open the Swing Frame. Remove the screws on the IIT Frame. (Figure 3) Remove the Baffle. (Figure 2) 1) Remove the screw (x2). Reference PL: PL3.5 1) Remove the screw (x2). 2) Remove the screw (x2). 2) Loosen the screw (x3).
Page 164 Open the IIT Frame. (Figure 4) Remove the IIT Cover Open Sensor. (Figure 5) 10. Remove the IIT Cover Open Sensor from the Sensor Bracket. (Figure 6) 1) Disconnect the connector. Note Always open the IIT Frame with the Swing Frame 1) Remove the hook (x3) and remove the IIT Cover closed.
Page 165 Note To fix the IIT Frame, perform the following Note To install the Front Baffle, perform the following Installation procedures. (Figure 8) procedures. (Figure 9) Procedure 1) Loosely affix the screw (x3). 1) While preventing from a gap between the Platen To install, carry out the removal steps in reverse order.
Page 166 Note To install the Rear Lower Baffle, perform the following procedures. (Figure 10) 1) Install the Rear Lower Baffle. 2) Loosely affix the screw (x2). 3) Tighten the screw (x2) while pushing the Rear Lower Baffle to the front. 4) Tighten the screw (x2). (Figure 10) j0bn40338 4-32 4.2 Disassembly/Assembly...
Page 167 REP3.6.1 (SCC) IIT Drive Motor Remove the IIT Drive Motor Assembly. (Figure 2) Remove the IIT Drive Motor. (Figure 3) 1) Disconnect the connector. 1) Remove the screw (x2). Reference PL: PL3.6 2) Release the clamp to remove the Wire Harness. 2) Remove the IIT Drive Motor.
Page 168 REP3.6.2 IIT Document Transport Roll [Only when the IIT Document Transport Roll at the Rear is Remove the Motor Cover. (Figure 3) removed] Remove the Rear Lower Baffle. (Figure 2) 1) Remove the screw (x2). Reference PL: PL3.6 1) Remove the screw (x2). 2) Remove the Motor Cover.
Page 169 Remove the IIT Drive Motor Assembly. (Figure 4) Remove the belt from the pulley. (Figure 5) Remove the pulley. (Figure 6) 1) Disconnect the connector. 1) Loosen the screw. 1) Remove the KL-Clip. 2) Release the clamp to remove the Wire Harness. 2) Relax the belt tension.
Page 170 10. Remove the IIT Document Transport Roll. (Figure 8) Note [Only when the IIT Document Transport Roll at the Installation Rear is removed] To install the Rear Lower Baffle, 1) Remove the KL-Clip. Procedure perform the following procedures. (Figure 10) 2) Remove the Ball Bearing.
Page 171 REP3.7.1 CIS Assembly Remove the Rear Lower Baffle. (Figure 1) Open the Swing Frame. 1) Remove the screw (x2). Remove the Baffle. (Figure 2) Reference PL: PL3.7 2) Remove the screw (x2). 1) Remove the screw (x2). 3) Remove the Rear Lower Baffle. 2) Loosen the screw (x3).
Page 172 Remove the Left CIS Bracket. (Figure 3) Take out the CIS Assembly and place it on the Rear Latch 10. Fold A4 paper four times to make it 16-folded and insert it Guide. (Figure 5) between the IIT Document Transport Roll at the Rear and 1) Loosen the screw (x2).
Page 173 11. Remove the CIS Assembly. (Figure 7) Note Since the terminal of the CIS Cable is easy to Installation damage, hold the both sides of the CIS Cable by both Procedure Note Since the terminal of the CIS Cable is easy to hands and connect it straight with power applied damage, hold the both sides of the CIS Cable by To install, carry out the removal steps in reverse order.
Page 174 Note To install the CIS Assembly, perform the following Note To install the Front Baffle, perform the following Note To install the Rear Lower Baffle, perform the procedures. (Figure 10) procedures. (Figure 11) following procedures. (Figure 12) 1) Install the Right CIS Bracket. 1) While preventing from a gap between the Platen 4) Install the Rear Lower Baffle.
Page 175 REP3.7.2 Platen Glass Remove the Spring Plate at the Left side. (Figure 2) Remove the Platen Glass. (Figure 3) 1) Remove the screw (x2). Note When removing the Platen Glass, be careful not Reference PL: PL3.7 to lose the Spacer attached under the Platen 2) Remove the Spring Plate.
Page 176 Note When installing the Platen Glass, secure the Spring Note To install the Front Baffle, perform the following Installation Plate while pressing the Platen Glass to the CIS procedures. (Figure 6) Procedure Bracket (x6) at the Front. (Figure 5) 1) While preventing from a gap between the Platen To install, carry out the removal steps in reverse order.
Page 177 REP3.7.3 CIS Cable Open the Swing Frame. Open the IIT Frame. (Figure 3) Remove the screws on the IIT Frame. (Figure 2) Note Always open the IIT Frame with the Swing Frame Reference PL: PL3.7 closed. 1) Remove the screw (x2). 1) Open the IIT Frame until the Stopper is set into the 2) Remove the screw (x2).
Page 178 Remove the CIS Cable. (Figure 4) Remove the Core (x4) from the removed CIS Cable. Installation (Figure 5) 1) Disconnect the CIS Cables (x5). Procedure 2) Remove the Core (x5) from the CIS Cable. To install, carry out the removal steps in reverse order. Note The five CIS Cables have different lengths and must be connected to a proper CIS.
Page 179 Note Install the Core (x5) of CIS Cable to the A-E positions Note To close the IIT Frame, perform the following Note To fix the IIT Frame, perform the following shown in the following diagram. procedures. (Figure 8) procedures. (Figure 9) 1) Lift up the IIT Frame slightly and remove the 1) Loosely affix the screw (x3).
Page 180 4. LPH Remove the Rear Lower Baffle. (Figure 1) Remove the Earth Wire from the Frame. (Figure 2) 1) Remove the screw (x2). 1) Remove the screw (x2). REP4.1.1 LPH Assembly 2) Remove the screw (x2). 2) Remove the screw (x2). Reference PL: PL4.1 3) Remove the Rear Lower Baffle.
Page 181 Disconnect the LPH connector. (Figure 3) Place the Wire Harness at the position shown in the Remove the Rear Baffle Bracket at the rear. (Figure 5) figure. (Figure 4) 1) Remove the screw from the clamp. 1) Remove the screw. 1) Release the clamp to remove the Wire Harness.
Page 182 Remove the screws on the LPH. (Figure 6) 10. Remove the LPH. (Figure 7) 11. Place the LPH on a flat place with its Foot Bracket facing down. (Figure 8) 1) Remove the screw (x4). 1) Hold the positions (x2) on the LPH shown in the figure and remove the LPH in the direction of the Note Do not hit the LPH against any objects.
Page 183 Note To install the Rear Lower Baffle, perform the Installation following procedures. (Figure 10) Procedure 1) Install the Rear Lower Baffle. To install, carry out the removal steps in reverse order. 2) Loosely affix the screws (x4). Note The positions of the LPH Frame Marking and the Adjust Pin Marking were set to the same at factory 3) Tighten the screw (x2) while pushing the Rear shipment.
Page 184 REP4.1.2 (SCC) LPH I/F PWB Open the Rear Top Cover. (PL9.3) Remove the screw on the clamp. (Figure 3) Remove the Rear Lower Baffle. (Figure 2) 1) Remove the screw. Reference PL: PL4.2 1) Remove the screw (x2). 2) Remove the screw (x2). Removal 3) Remove the Rear Lower Baffle.
Page 185 Remove the LPH I/F PWB. (Figure 5) Note To install the Rear Lower Baffle, perform the Installation following procedures. (Figure 7) 1) Release the hook (x4) of the PWB Support. Procedure 1) Install the Rear Lower Baffle. 2) Remove the LPH I/F PWB in the direction of the To install, carry out the removal steps in reverse order.
Page 186 5. Development Remove the Developer Assembly. (Figure 1) Cover the Drum with paper to prevent light fatigue. (Figure 2) 1) Disconnect the connector. REP5.1.1 Developer Assembly 1) Cover the Drum with paper. 2) Remove the Developer Tension Spring. Reference PL: PL5.1 3) Remove the Developer Assembly by holding the handle (x2).
Page 187 Install the Blade Holder. (Figure 4) Insert and set the Stud (x2) of the Developer Assembly Installation into the U-Groove on the bracket of the Swing Frame. Procedure 1) Install the Blade Holder. (Figure 5) To install, carry out the removal steps in reverse order. 2) While pressing the Blade Holder in the direction of the arrow, tighten the screw (x2).
Page 188 REP5.2.1 Mag. Roll Remove the MSA Plate at the Right side of the Developer Remove the Mag. Roll Bush at the Right side of the Assembly. (Figure 2) Developer Assembly. (Figure 3) Reference PL: PL5.2 1) Remove the Tapping Screw. 1) Remove the E-Clip.
Page 189 Remove the Mag. Roll Gear and the Ball Bearing at the Remove the Mag. Roll. (Figure 5) Remove the Tracking Roll and Spacer from the Mag. Roll. Left side of the Developer Assembly. (Figure 4) (Figure 6) 1) Remove the Mag. Roll. 1) Remove the KL-Clip.
Page 190 Note The Spacer and Tracking Rolls are installed in the Note Install the MSA Plate with the D-Cut of the Mag. Roll Installation following direction. (Figure 8) Shaft facing upwards. (Figure 10) Procedure A) The Spacer is installed with its protruding part A) D-Cut of the Shaft: Upwards To install, carry out the removal steps in reverse order.
Page 191 REP5.2.2 Mag. Blade Remove the Mag. Blade from the Blade Holder. (Figure 2) Installation 1) Remove the screw (x10). Procedure Reference PL: PL5.2 2) Remove the Blade Block. To install, carry out the removal steps in reverse order. 3) Remove the Mag. Blade. Push the Mag.
Page 192 Tighten the screws in the order shown in the following Install the Blade Holder. (Figure 6) figure to secure the Mag. Blade. 1) Install the Blade Holder. (Figure 4) 2) While pressing the Blade Holder in the direction of the arrow, tighten the screw (x2). (Figure 4) j0bn40519 Apply toner on the edge of the Mag.
Page 193 REP5.2.3 Toner Housing Installation Procedure Reference PL: PL5.2 To install, carry out the removal steps in reverse order. Removal WARNING When cleaning away the toner using a vacuum cleaner, always use an FX standard vacuum cleaner that is toner-tolerant to prevent toner dust explosion. (Never use an off the shelf vacuum cleaner) WARNING Turn OFF the power and the breaker, then unplug the...
Page 194 6. Xero (Figure 1) j0bn40601 Remove the hooks from the Xero Module. (Figure 3) Remove the screws that secure the Xero Module. (Figure 1) Remove the hook (x2) from the Stud (x2). REP6.1.1 Xero Module Reference PL: PL6.1 1) Remove the screw (x2). Removal WARNING When cleaning away the toner using a vacuum cleaner,...
Page 195 Remove the Xero Module. (Figure 4) Installation 1) Hold onto the portion indicated in the figure and Procedure remove the Xero Module in the direction of the arrow. To install, carry out the removal steps in reverse order. Be careful not to touch the Drum surface beneath the Note When installing the Xero Module, insert the Drum portion indicated in the figure.
Page 196 REP6.1.2 BTR Housing Assembly (Figure 1) j0bn40604 Installation Remove the BTR Housing Assembly. (Figure 2) Procedure Reference PL: PL6.1 1) Lower the BTR Link Plate. To install, carry out the removal steps in reverse order. 2) Lift up the Front side of the BTR Housing Assembly. Note Do not touch or press the BTR surface.
Page 197 CAUTION After connecting the connector of DTS cable, always fix the DTS cable by clamp (x3). (Figure 4) (Figure 4) j0bn40638 Note When a part has been replaced, check copy/print quality and if required, perform Xerographic Set Up. (ADJ8.1.6) 4.2 Disassembly/Assembly 4-63 Chapter 4 Disassembly/Assembly and Adjustment...
Page 198 REP6.2.1 Drum Open the BCR Frame. (Figure 2) Remove the Drum Pulley. (Figure 3) 1) Remove the screw (x2). 1) Loosen the Set Screw. Reference PL: PL6.2 2) Open the BCR Frame. 2) Remove the Drum Pulley. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock.
Page 199 Lift the Drum Stopper. (Figure 5) Lift the Drum Shaft to remove the Drum Bearing. (Figures 10. Remove the Drum. (Figure 8) 6 and 7) 1) Remove the screw (x2). 1) Remove the Drum in the direction of the arrow. 1) Remove the Drum Bearing (x2).
Page 200 Installation Procedure To install, carry out the removal steps in reverse order. Note After the Drum has been installed, rotate the Drum in the direction of the arrow to check that the Drum rotates smoothly. (Figure 9) Note When the Drum has been replaced, apply the Dusting Porch on the Drum surface and turn it for one round in the direction of the arrow to adapt the Cleaner Blade to the Drum.
Page 201 REP6.2.2 BCR Remove the BCR. (Figure 2) Installation 1) Remove the BCR in the direction of the arrow. Procedure Reference PL: PL6.2 To install, carry out the removal steps in reverse order. Note When a part has been replaced, check copy/print Removal quality and if required, perform Xerographic Set Up.
Page 202 REP6.2.3 Drum Assembly Open the BCR Frame. (Figure 2) Remove the Drum Assembly. (Figure 3) 1) Remove the screw (x2). 1) Remove the screw (x2). Reference PL: PL6.2 2) Open the BCR Frame. 2) Lift the Drum Stopper (x2). 3) Remove the Drum Assembly. Removal WARNING Turn OFF the power and the breaker, then unplug the...
Page 203 Installation Procedure To install, carry out the removal steps in reverse order. Note After the Drum Assembly has been installed, rotate the Drum in the direction of the arrow to check that the Drum rotates smoothly. (Figure 4) (Figure 4) j0ry40632 4.2 Disassembly/Assembly 4-69 Chapter 4 Disassembly/Assembly and Adjustment...
Page 204 REP6.3.1 BTR Remove the BTR Stopper Plate (x2) and remove the BTR. Remove the Tracking Roll on the Left side of the BTR. (Figure 2) (Figure 3) Reference PL: PL6.3 1) Pull out the BTR Stopper Plate (x2). 1) Release the hook to remove the gear. 2) Remove the BTR in the direction of the arrow.
Page 205 Remove the Tracking Roll on the Right side of the BTR. Fit the BTR Spring (x2) to the Boss (x2) of the BTR Right Installation (Figure 4) Frame. (Figure 6) Procedure 1) Remove the E-Clip. A) Boss of the BTR Right Frame To install, carry out the removal steps in reverse order.
Page 206 Install the BTR. (Figures 7 and 8) Install the Tracking Roll (x2) and the gear to the BTR. Install the DTS Bias Plate as shown in the figure. (Figures 9 and 10) (Figure 9) j0bn40622 (Figure 7) j0ry40637 (Figure 10) j0bn40623 Note When a part has been replaced, check copy/print quality and if required, perform Xerographic Set Up.
Page 207 REP6.3.2 DTS Remove the DTS Holder. (Figure 1) Remove the DTS Holder (x2). (Figure 2) 1) Remove the Tapping Screw (x2). 1) Remove the Tapping Screw (x2). Reference PL: PL6.3 2) Remove the DTS Holder. 2) Remove the DTS Holder. 3) Remove the DTS Bias Plate.
Page 208 Remove the DTS. (Figure 3) Installation 1) Remove the DTS. Procedure To install, carry out the removal steps in reverse order. Note When a part has been replaced, check copy/print quality and if required, perform Xerographic Set Up. (ADJ8.1.6) (Figure 3) j0bn40626 Remove the DTS (x2).
Page 209 REP6.4.1 Cleaner Blade Remove the Cleaner Blade. (Figure 1) Installation 1) Remove the screw (x3). Procedure Reference PL: PL6.4 2) Remove the Cleaner Blade in the direction of the To install, carry out the removal steps in reverse order. arrow. Note Install the Cleaner Blade as shown in the figure.
Page 210 REP6.4.2 Finger Shaft Remove the Finger Shaft. (Figure 1) Installation 1) Remove the screw. Procedure Reference PL: PL6.4 2) Remove the Shaft Holder. To install, carry out the removal steps in reverse order. 3) Move the Finger Shaft in the direction of the arrow. Note Install the Finger and the Paper Guide at the Removal...
Page 211 Note Install the Finger and the Paper Guide in the Note Install the Compression Spring to the Shaft so that Note When installing the Finger Shaft, take note of the directions shown in the following figure. Take extra the Compression Spring faces in the direction shown following.
Page 212 REP6.4.3 BCR Holder Assembly Remove the BCR Holder Assembly. (Figure 1) Remove the BCR Cord (Short, Long) from the BCR Holder Assembly. (Figure 2) 1) Align the Cutout position of the BCR Frame to the Reference PL: PL6.4 Boss for the Stud of the Xero Left Frame. A) BCR Cord (Short) 2) Remove the hook.
Page 213 REP6.4.4 Auger Remove the Auger Gear on the Left side of the Xero Remove the Toner Pipe on the Right side of the Xero Housing. (Figure 1) Housing. (Figure 2) Reference PL: PL6.4 1) Remove the E-Clip. 1) Remove the Tapping Screw. 2) Remove the gear.
Page 214 Installation Procedure To install, carry out the removal steps in reverse order. Note When installing the Auger, push the Auger Shaft into the Left Frame of the Xero Housing. (Figure 4) A) Left Frame B) Auger Shaft (Figure 4) j0ry40631 4-80 4.2 Disassembly/Assembly Chapter 4 Disassembly/Assembly and Adjustment...
Page 215 7. Fusing Unit Remove the Left Inner Cover. (Figure 2) Remove the Filter Duct and the Left Hand Exhaust Fan. (Figure 4) 1) Remove the screw. REP7.1.1 (SCC) Heater Rod (Center/Side/Sub) 1) Disconnect the connector. 2) Remove the Left Inner Cover. Reference PL: PL7.1 2) Remove the screw (x2).
Page 216 Remove the Lamp Bracket at the Left side. (Figure 5) Remove the Heater Rod (x3) from the Lamp Bracket at Installation the Right side. (Figure 6) 1) Disconnect the connector (x3). Procedure 1) Remove the Heater Rod (x3) from the Lamp Bracket. 2) Release the clamp to remove the Wire Harness (x3).
Page 217 Note Install the Left Hand Exhaust Fan in the direction shown in the following figure. (Figure 9) (Figure 9) j0bn40762 4.2 Disassembly/Assembly 4-83 Chapter 4 Disassembly/Assembly and Adjustment...
Page 218 REP7.1.2 (SCC) Fusing Drive Motor Disconnect the Left Inner Cover and Heater Rod Remove the Tension Bracket. (Figure 2) connector. (Figure 1) 1) Remove the screw. Reference PL: PL7.1 1) Remove the screw. 2) Remove the hook of the Tension Spring. 2) Remove the Left Inner Cover.
Page 219 Remove the Fusing Drive Motor. (Figure 3) Installation 1) Disconnect the connector. Procedure 2) Remove the screw (x2). To install, carry out the removal steps in reverse order. 3) Remove the Fusing Drive Motor. Note When installing the Fusing Drive Motor, insert and set the Tab (protrusion) of the Fusing Drive Motor into the U-Groove of the Manual Feed Clutch.
Page 220 REP7.2.1 Heat Roll Remove the Upper Duct. (Figure 1) Release the clamp (x5) to remove the Wire Harness. (Figure 2) 1) Remove the screw (x2). Reference PL: PL7. 2 1) Release the clamp (x5) to remove the Wire Harness. 2) Remove the Upper Duct. 2) Disconnect the connector.
Page 221 Lift the Upper Exit Baffle and disconnect the connector of 10. Remove the Lower Duct. (Figure 4) 11. Remove the Right Inner Cover. (Figure 3) the Exit Motion Sensor. (Figure 3) 1) Release the clamp to remove the Wire Harness. 1) Release the clamp to remove the Wire Harness.
Page 222 12. Remove the Lamp Bracket at the Right side. (Figure 4) 13. Remove the Bearing Collar at the Right side of the Heat 14. Remove the Bearing Collar at the Left side of the Heat Roll. (Figure 5) Roll. (Figure 6) 1) Remove the screw.
Page 223 15. Remove the Heat Roll. (Figure 7) Installation 1) Remove the Heat Roll. Procedure A) Installation Precautions: Notch on Left side To install, carry out the removal steps in reverse order. (Figure 7) j0bn40717 4.2 Disassembly/Assembly 4-89 Chapter 4 Disassembly/Assembly and Adjustment...
Page 224 REP7.2.2 Pressure Roll Remove the Right Inner Cover. (Figure 1) Remove the Nip Spring. 1) Release the clamp (x2) to remove the Wire Harness. 1) Use the Tool (Spring Release) to remove the Nip Reference PL: PL7.2 Spring (x2). 2) Remove the screw (x4). 3) Remove the Right Inner Cover.
Page 225 Remove the Lower Exit Chute. (Figure 3) Remove the pulley on the Left side of the Fusing Exit Roll. 10. Remove the Plastic Sleeve Bearing of the Fusing Exit (Figure 4) Roll. (Figure 5) 1) Remove the screw (x4). 1) Remove the KL-Clip. 1) Remove the KL-Clip.
Page 226 11. Remove the Fusing Exit Roll. (Figure 6) 12. Remove the Pressure Roll Ball Bearing at the Left side of 13. Remove the Pressure Roll Ball Bearing at the Right side the Pressure Roll. (Figure 7) in the same way. (Figure 8) 1) Remove the KL-Clip.
Page 227 14. Remove the Pressure Roll. (Figure 9) Installation 1) Remove the Pressure Roll. Procedure To install, carry out the removal steps in reverse order. (Figure 9) j0bn40725 4.2 Disassembly/Assembly 4-93 Chapter 4 Disassembly/Assembly and Adjustment...
Page 228 REP7.3.1 Upper Exit Baffle Assembly Lift the Upper Exit Baffle Assembly and disconnect the Remove the screws on the Left side of the Upper Exit connector of the Exit Motion Sensor. (Figure 3) Baffle Assembly. (Figure 2) Reference PL: PL7.3 1) Remove the screw.
Page 229 Remove the Upper Exit Baffle Assembly. (Figure 3) Installation Procedure CAUTION When removing the Upper Exit Baffle, take extra care To install, carry out the removal steps in reverse order. not to touch the Strip Finger etc. to prevent injury. 1) Remove the Upper Exit Baffle Assembly from the thread of the screw.
Page 230 REP7.3.2 Heat Roll Thermistor 1, 2, 3, 4 Release the clamp (x5) to remove the Wire Harness. Lift the Upper Exit Baffle and disconnect the connector of (Figure 2) the Exit Motion Sensor. (Figure 3) Reference PL: PL7.3 1) Release the clamp (x5) to remove the Wire Harness. CAUTION When disconnecting the connector, take extra care 2) Disconnect the connector.
Page 231 Remove the Lower Duct. (Figure 4) Remove the Heat Roll Thermistor 1, 2, 3, and 4. (Figure When replacing the Heat Roll Thermistor 1, 2, 3, and 4, remove the Thermostat from the Heat Roll Thermistor 1, 2, 1) Release the clamp to remove the Wire Harness. 3, and 4.
Page 232 REP7.3.3 Thermostat Release the clamp (x5) to remove the Wire Harness. Lift the Upper Exit Baffle and disconnect the connector of (Figure 2) the Exit Motion Sensor. (Figure 3) Reference PL: PL7.3 1) Release the clamp (x5) to remove the Wire Harness. CAUTION When disconnecting the connector, take extra care 2) Disconnect the connector.
Page 233 Remove the Lower Duct. (Figure 4) Remove the Thermostat. (Figure 5) Installation 1) Release the clamp to remove the Wire Harness. 1) Release the clamp (x2) to remove the Wire Harness. Procedure 2) Disconnect the connector. 2) Remove the screw. To install, carry out the removal steps in reverse order.
Page 234 REP7.4.1 Strip Finger Remove the Strip Finger. (Figure 1) Installation 1) Remove the KL-Clip. Procedure Reference PL: PL7.4 2) Remove the Strip Finger. To install, carry out the removal steps in reverse order. Note Install the Torsion Spring as shown in the figure. Removal (Figure 2) WARNING...
Page 235 8. Electrical Disconnect the IOT USB Cable. (Figure 1) Remove the screw for the USB Connector (P451). (Figure 1) Disconnect the connector. REP8.1.1 (SCC) IOT PWB 1) Remove the screw. 2) Remove the IOT USB Cable connector through the Reference PL: PL8.1 hole.
Page 236 Remove the IOT PWB. (Figure 4) Note Connect the IOT USB Cable connector following the Installation direction in the figure. (Figure 6) 1) Remove the screw (x6). Procedure A) Orientation of connector 2) Remove the IOT PWB. To install, carry out the removal steps in reverse order. Note Before replacing the IOT PWB, install the NVM (ROM) attached to the IOT PWB to the new IOT...
Page 237 REP8.1.2 (SCC) AC Relay PWB Remove the AC Relay PWB. (Figure 2) Installation 1) Release the hook (x6) of the PWB Support. Procedure Reference PL: PL8.1 2) Remove the AC Relay PWB. To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the...
Page 238 REP8.2.1 (SCC) HVPS Remove the HVPS. (Figure 2) Installation 1) Remove the Forming Screws (x2). Procedure Reference PL: PL8.2 2) Loosen the screw (x2). Loosen the screw (x2). To install, carry out the removal steps in reverse order. 3) Remove the HVPS. Note When the HVPS has been replaced, check copy/print Removal...
Page 239 REP8.5.1 (SCC) RFC Motor PWB Remove the RFC Motor PWB. (Figure 2) Installation 1) Release the hook (x4) of the PWB Support. Procedure Reference PL: PL8.5 2) Remove the RFC Motor PWB. To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the...
Page 240 REP8.6.1 (SCC) WF01 PWB Remove the ESS Cover. (Figure 1) Remove the WF01 PWB. (Figure 2) 1) Loosen the screw (x14). 1) Disconnect the connector (x2). Reference PL: PL8.6 2) Remove the ESS Cover. 2) Remove the screw. 3) Remove the WF01 PWB. Removal WARNING Turn OFF the power and the breaker, then unplug the...
Page 241 Installation Procedure To install, carry out the removal steps in reverse order. Note Before replacing the WF01 PWB, install the NVM (ROM) attached to the WF01 PWB to the new WF01 PWB. (Figure 3) (Figure 3) j0bn40813 4.2 Disassembly/Assembly 4-107 Chapter 4 Disassembly/Assembly and Adjustment...
Page 242 REP8.6.2 CP Control LVPS Remove the ESS Cover. (Figure 1) Disconnect the CP Control PWB Chassis connectors. (Figure 2) 1) Loosen the screw (x14). Reference PL: PL8.6 1) Disconnect the connector. 2) Remove the ESS Cover. 2) Disconnect the connector from the CP Control PWB Removal Chassis.
Page 243 Remove the CP Control LVPS. (Figure 3) Installation Procedure Note Since the Wire Harness for the CP Cont Exhaust Fan is installed directly to the CP Control LVPS, To install, carry out the removal steps in reverse order. do not disconnect the connector shown in the blowout section in the following figure.
Page 244 REP8.6.3 (SCC) (ISC) HDD Remove the ESS Cover. (Figure 1) Remove the HDD Assembly. (Figure 2) 1) Loosen the screw (x14). 1) Release the clamp. Reference PL: PL8.6 2) Remove the ESS Cover. 2) Disconnect the connector. 3) Loosen the screw (x2). Removal 4) Remove the screw (x2).
Page 245 Remove the HDD from the HDD Bracket. (Figure 3) Installation 1) Remove the screw (x4). Procedure 2) Remove the HDD. To install, carry out the removal steps in reverse order. Note If the power is turned ON after the HDD has been replaced, the error code 124-325 (Serial Number Mismatch) is displayed.
Page 246 REP8.6.4 (SCC) WF02 PWB Assembly Remove the ESS Cover. (Figure 1) Remove the WF02 PWB Assembly. (Figure 2) 1) Loosen the screw (x14). 1) Disconnect the connector. Reference PL: PL8.6 2) Remove the ESS Cover. 2) Disconnect the connector. 3) Disconnect the UI I/F Cable. Removal 4) Remove the screw (x3).
Page 247 Before replacing the WF02 PWB Assembly, disconnect Installation the connector from the WF02 PWB. (Figure 3) Procedure 1) Release the clamp. To install, carry out the removal steps in reverse order. 2) Disconnect the connector. (Figure 3) j0bn40816 4.2 Disassembly/Assembly 4-113 Chapter 4 Disassembly/Assembly and Adjustment...
Page 248 REP8.6.5 (SCC) CP Control PWB Assembly Disconnect the connector from the ESS Chassis. (Figure Remove the ESS Assembly. (Figure 2) 1) Loosen the screw (x4). Reference PL: PL8.6 1) Disconnect the connector. 2) Remove the ESS Assembly. 2) Disconnect the connector. Removal 3) Release the clamp (x2) and pull out the Wire Harness WARNING...
Page 249 Disconnect the CP Control PWB connectors. (Figure 3) Remove the CP Control PWB Assembly. (Figure 4) Remove the DIMM. (Figure 5) 1) Disconnect the connector (x5). 1) Remove the screw (x10). 2) Remove the CP Control PWB Assembly. (Figure 5) j0bn40825 (Figure 3) j0bn40823 (Figure 4) j0bn40824 4.2 Disassembly/Assembly...
Page 250 Installation Procedure To install, carry out the removal steps in reverse order. Note When connecting the connectors to the CP Control PWB Assembly, connect the JFP1 to the black connector under the SATA Connector. Do not connect it to the neighboring yellow connector which has the same number of pins.
Page 251 REP8.6.6 CP Control CPU Remove the CP Control CPU. (Figure 2) Installation 1) Turn the Lock Screw counterclockwise by 180 Procedure Reference PL: PL8.6 degrees. To install, carry out the removal steps in reverse order. 2) Remove the CP Control CPU. Note To install the CP Control CPU, insert the CP Control Removal...
Page 252 9. Cover Remove the Pivot Bracket, Fusing Cover and Front Upper Remove the Pivot Bracket, Fusing Cover from the Front Cover together in one piece. (Figure 2) Upper Cover. (Figure 3) REP9.1.1 Front Upper Cover 1) Remove the Pivot Bracket (x2) from the square hole 1) Remove the E-Clip (x2).
Page 253 REP9.1.2 Front Left Door Install the bracket. (Figure 3) Installation Procedure 1) Stick the Front Left Door to the Catch Magnets (x2). Reference PL: PL9.1 To install, carry out the removal steps in reverse order. 2) Install the bracket. Install the Front Left Door. (Figure 2) Removal 1) Attach the Front Left Door to the Stud of the bracket.
Page 254 REP9.1.3 Front Right Door Insert the Pin of the Front Right Door into the positioning Installation hole on the Bracket. (Figure 3) Procedure Reference PL: PL9.1 A) Pin To install, carry out the removal steps in reverse order. B) Positioning hole Attach the Front Right Door to the Stud of the Bracket.
Page 255 Insert Stud of the Bracket into the hole on the Front Right Door. (Figure 5) A) Stud of Bracket (Figure 5) j0bn40918 Install the bracket. (Figure 6) 1) Tighten the screw (x2). (Figure 6) j0bn40919 After replacing the Front Right Door, remove the Tag Label from the old Front Right Door and install it to the new Front Right Door.
Page 256 REP9.2.1 Right Upper Cover Open the Front Upper Cover. Loosen the screws on the Right Upper Cover. (Figure 3) Open the Fusing Cover. 1) Remove the screw. Reference PL: PL9.2 Remove the screw on the Right Upper Cover. (Figure 2) 2) Loosen the screw (x2).
Page 257 Remove the Right Upper Cover. Installation 1) Close the Swing Frame up to the position indicated in Procedure the figure. To install, carry out the removal steps in reverse order. 2) Remove the Right Upper Cover in the direction of the arrow.
Page 258 REP9.2.2 Right Swing Cover Remove the screw at the rear of the Right Swing Cover. Remove the Right Swing Cover. (Figure 3) (Figure 2) 1) Remove the Tapping Screw. Reference PL: PL9.2 1) Remove the screw (x2). 2) Remove the Right Swing Cover while raising the Latch Lever.
Page 259 REP9.2.3 Right Lower Cover Open the Front Right Door. Installation Loosen the screws at the Front side of the Right Lower Procedure Reference PL: PL9.2 Cover. (Figure 2) To install, carry out the removal steps in reverse order. 1) Loosen the screw (x2). Removal WARNING Turn OFF the power and the breaker, then unplug the...
Page 260 REP9.2.4 Document Shelf Assembly Installation Procedure Reference PL: PL9.2 To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock. Procedure Open the Swing Frame. Open the Front Upper Cover.
Page 261 REP9.3.1 Left Upper Cover Open the Front Upper Cover. Remove the Left Upper Cover. (Figure 3) Open the Fusing Cover. 1) Close the Swing Frame up to the position indicated in Reference PL: PL9.3 the figure. Remove the screw on the Left Upper Cover. (Figure 2) 2) Bend the Rear side of the Left Upper Cover to 1) Remove the screw (x3).
Page 262 Installation Procedure To install, carry out the removal steps in reverse order. Note Insert the Left Upper Cover in the groove of the Document Shelf. (Figure 4) (Figure 4) j0bn40922 4-128 4.2 Disassembly/Assembly Chapter 4 Disassembly/Assembly and Adjustment...
Page 263 REP9.3.2 Left Swing Cover Remove the screw at the rear of the Left Swing Cover. Open the Swing Frame. (Figure 2) Remove the Left Swing Cover. (Figure 3) Reference PL: PL9.2 1) Remove the screw (x2). 1) Remove the Tapping Screw. 2) Remove the Left Swing Cover.
Page 264 REP9.3.3 Rear Cover Assembly Installation Procedure Reference PL: PL9.3 To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock. Procedure Remove the Turn Guide (x2). (PL3.1) Remove the Rear Cover Assembly.
Page 265 REP9.3.4 Left Lower Cover Remove the Left Lower Cover. (Figure 2) Installation 1) Remove the screw (x2). Procedure Reference PL: PL9.3 2) Remove the Left Lower Cover. To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock.
Page 266 REP9.3.5 Rear Lower Cover 2. When installing the Rear Lower Cover, orientate it such Installation that Rear Cover is on top, and Rear Lower Cover is below. Procedure Reference PL: PL9.3 (Figure 3) To install, carry out the removal steps in reverse order. A) Rear Cover: Top Attach the hook (x2) of the Rear Lower Cover to the Removal...
Page 267 10. RFC Move the Connector Bracket. (Figure 2) Remove the screws at the Left side of the RFC. (Figure 3) 1) Disconnect the connector. 1) Remove the screw (x2). REP10.1.1 RFC Assembly 2) Remove the screw. Reference PL: PL10.1 3) Move the Connector Bracket. Removal WARNING The RFC is a heavy component (22kg), perform service...
Page 268 Remove the Right Inner Cover. (Figure 4) Remove the RFC. (2 person operation) (Figure 6) Installation 1) Remove the screw (x2). Procedure WARNING 2 person operation: Have one person hold section A 2) Remove the Right Inner Cover. To install, carry out the removal steps in reverse order. and another person hold section B when pulling out from the Rail.
Page 269 REP10.1.2 Left Rail and Right Rail Remove the ESS Cover. (Figure 1) Disconnect the UI I/F Cable, the IIT USB Cable, and the IOT USB Cable from the ESS Assembly. (Figure 2) 1) Loosen the screw (x14). Reference PL: PL10.1 1) Disconnect the UI I/F Cable.
Page 270 Disconnect the connector from the ESS Chassis. (Figure Remove the ESS Assembly. (Figure 4) Remove the Right Rail. (Figure 5) 1) Loosen the screw (x4). 1) Remove the screw (x4). 1) Disconnect the connector. 2) Remove the ESS Assembly. 2) Remove the Right Rail. 2) Disconnect the connector.
Page 271 REP10.2.1 (SCC) Cutter Assembly Remove the screw at the Left side of the Cutter. (Figure CAUTION Do not touch the Cutter Blade to prevent injury. Reference PL: PL10.2 (Figure 4) 1) Remove the screw. A) Cutter Blade Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock.
Page 272 Remove the Cutter Assembly. (Figure 5) Installation 1) Open the Cutter Cover. Procedure 2) Release the clamp (x2) to remove the Wire Harness To install, carry out the removal steps in reverse order. (x2). 3) Disconnect the connector (x2). 4) Remove the screw. 5) Remove the Cutter Assembly.
Page 273 REP10.4.1 Feed Roll Remove the Feed Roll. (Figure 2) Installation 1) Remove the KL-Clip. Procedure Reference PL: PL10.4 2) Remove the Ball Bearing. To install, carry out the removal steps in reverse order. 3) Remove the Feed Roll. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock.
Page 274 12. UI Remove the UI Rear Cover. (Figure 2) Remove the UI Assembly. (Figure 3) 1) Remove the screw. 1) Disconnect the UI I/F Cable. REP12.1.1 (SCC) UI Assembly 2) Remove the UI Rear Cover. 2) Remove the clamp (x2) of the UI I/F Cable. Reference PL: PL12.1 3) Release the clamp to remove the UI I/F Cable.
Page 275 REP12.1.2 Left Hinge Cover and Right Hinge Cover Installation Procedure Reference PL: PL12.1 To install, carry out the removal steps in reverse order. Removal WARNING Turn OFF the power and the breaker, then unplug the power plug to prevent electric shock. Procedure Remove the Left Hinge Cover and the Right Hinge Cover.
Page 276 REP12.1.3 Post Rear Cover and Post Front Upper Remove the Post Rear Cover. (Figure 2) Remove the Post Front Upper Cover and the Post Front Lower Cover. (Figure 3) Cover, Post Front Lower Cover 1) Remove the screw. 1) Release the hook (x2) and remove the Post Front Reference PL: PL12.1 2) Remove the Post Rear Cover.
Page 277 REP12.1.4 UI I/F Cable Remove the UI Rear Cover. (Figure 2) Remove the UI Assembly. (Figure 3) 1) Remove the screw. 1) Disconnect the UI I/F Cable. Reference PL: PL12.1 2) Remove the UI Rear Cover. 2) Remove the clamp (x2) of the UI I/F Cable. 3) Release the clamp to remove the UI I/F Cable.
Page 278 Remove the Post Rear Cover and the Post Front Cover. Remove the Post Front Lower Cover and the Post Front Remove the UI I/F Cable from the Post. (Figure 6) (Figure 4) Upper Cover. (Figure 5) 1) Remove the clamp. 1) Remove the screw.
Page 279 Disconnect the UI I/F Cable. (Figure 7) Installation 1) Release the clamp (x7) to remove the UI I/F Cable. Procedure 2) Pull out the UI I/F Cable from the hole of the Frame. To install, carry out the removal steps in reverse order. 3) Disconnect the UI I/F Cable.
Page 280 Never disassemble it or replace its internal parts. In addition, when instructions come with a spare part, follow the instructions during the servicing. Installation of a part not specified by Xerox is strictly prohibited because we cannot guarantee quality and safety.
Page 281: Chapter 4 Disassembly/Assembly And Adjustment
4.3 Adjustment Measure the L1 section of the IIT Pattern that was used as the document in the same way and use the value as the original measured value. 3. IIT Check whether the difference between the scanned value and the original measured value is ADJ3.1.1 IIT Side Registration Adjustment within the range of the following specification values.
Page 282 A confirmation message will be displayed. To write the data, click [OK]. (Figure 3) (Figure 3) Click [RAM to EEPROM] to write the data into the EEPROM. Note To make the data that was written in the RAM valid, it must also be written into the EEPROM.
Page 283 ADJ3.1.2 IIT Vertical Reduce/Enlarge Adjustment Measure the L2 section of the IIT Pattern that was used as the document in the same way Purpose To correct the magnification ratio in the IIT vertical (slow scan) direction. and use the value as the original measured value. Note The various IIT adjustments must be performed on the order of: Side Registration Obtain the value of M by using the following formula.
Page 284 A confirmation message will be displayed. To write the data, click [OK]. (Figure 3) (Figure 3) Click [RAM to EEPROM] to write the data into the EEPROM. Note To make the data that was written in the RAM valid, it must also be written into the EEPROM.
Page 285 ADJ3.1.3 IIT Lead Edge Registration Adjustment Measure the L3 section of the IIT Pattern that was used as the document in the same way and use the value as the original measured value. Purpose To correct the Lead Edge Registration of the IIT. Check whether the difference between the scanned value and the original measured value is Note The various IIT adjustments must be performed on the order of: Side Registration...
Page 286 A confirmation message will be displayed. To write the data, click [OK]. (Figure 3) (Figure 3) Click [RAM to EEPROM] to write the data into the EEPROM. Note To make the data that was written in the RAM valid, it must also be written into the EEPROM.
Page 287 ADJ3.1.4 IIT Document Length Adjustment Allow the IIT Pattern that was printed in Step 1. to be scanned 3 times. The respective measured values are displayed in [MEASURE1], [MEASURE2], and Purpose To correct the document scan length of the IIT. [MEASURE3], and then the [AVERAGE] (calculated automatically) is displayed.
Page 288 13. Click [RAM to EEPROM] to write the data into the EEPROM. Note To make the data that was written in the RAM valid, it must also be written into the EEPROM. Note The data can also be written into the EEPROM later by using [DC131 NOVRAM ACCESS].
Page 289 ADJ3.1.5 CIS Gap Correction About the CIS Gap Correction In the CIS Gap Correction, there are 2 methods - the [Auto Correction] and the [Additional Purpose To correct any misalignment of the CIS (CIS 1 to 5) gaps in the fast scan direction Correction] and the gaps are corrected using the total value of [Auto Correction] and [Additional and slow scan direction.
Page 290 • Option Adjust Chain-Link Item Name Settings Range Contents User Settings: CIS 5 The Slow Scan Position between This method is for manually adjusting any misalignment that still remained after the [Auto Adjust] adjustment. Up to 3 adjusted values can be registered. Slow Scan Position -32 to +32 lines CIS 4 and CIS 5.
Page 291 Adjust By Gap Adjustment Procedure After the Overall Correction, if there is still one gap that is misaligned, this can Auto Adjust individually correct the gap in slow scan direction between the adjoining CIS. Note Performing [Auto Adjust] clears the adjustment value of [Option Adjust]. The adjustment range is ±5 steps, where 1 step = 1 dot.
Page 292 The Correction Chart is scanned and the gaps are automatically corrected. 2) Set the adjustment values for [Adjust All] and [Gap 1] to [Gap 4] of [Adjust By Gap], and select [Save]. Option Adjust Select [Option Adjust]. 3) The adjustment values are registered. Select the registered [Adjustment Value 1], [Adjustment Value 2], or [Adjustment Value 3].
Page 293 Initialize Value Note Performing [Initialize Value] clears all the adjustment values of [Auto Adjust] and [Option Adjust]. Select [Initialize Value]. Select [Yes]. All the adjustment values are initialized. 4.3 Error! Reference source not found. 4-159 Chapter 4 Disassembly/Assembly and Adjustment...
Page 294 7. Fusing Unit Open the Front Upper Cover (PL 9.1) and Fusing Cover (PL 9.1). With the Knob of the Upper Exit Baffle Assembly in the open state, use the measuring paper ADJ7.2.1 Nip Balance Adjustment that was made in Step 2. to measure the length of the Nip Spring and check whether it is Purpose To correct the Left/Right Nip spring length whenever any of the accompanying within the range of specification value (75.5 ±0.3 mm).
Page 295 Adjustment Procedure Remove the Document Shelf. (REP 9.2.4) Turn the Adjusting Screw at the Left/Right to adjust the length of the Nip Spring to be within 75.5 ±0.3 mm. (Figure 3) - Turning the Adjusting Screw clockwise shortens the spring. - Turning the Adjusting Screw counterclockwise lengthens the spring.
Page 296 8. Electrical Specification Value of Specification Value of Paper Size Paper Size Length L Length L ADJ8.1.1 IOT Side Registration Adjustment 11.0 ±0.5 mm 36" 11.2 ±0.5 mm Purpose To correct the Side Registration of the IOT. 11.1 ±0.5 mm 24"...
Page 297: Error! Reference Source Not Found
ADJ8.1.2 Roll Paper Fixed Cut Length Adjustment Use IOT DC131 NVM Access to set the Correction Values A and B into the following NVMs. • Roll 1 Value of A: 910-112 (Cut Length Adjustment Value/Roll 1/a/Plain Paper) Value of Purpose To correct the fixed cut length of the roll paper.
Page 298 Reference Fixed Cut Length Adjustment Correction Value Table Reference The reference information for Correction Values A and B are as follows. The value at the intersection between the average value of the length at the center of A0 1) Correction Value A (36") portrait (the difference from the fixed dimension) and the average value of the Adding +1 to Correction Value A changes the paper length for A0 portrait by -0.23 length at the center of A4 (9") landscape (the difference from the fixed dimension) is...
Page 299 ADJ8.1.3 Roll Paper Lead Edge Registration Adjustment Adjustment Procedure Use IOT DC131 NVM Access to change the following NVM values. Purpose To correct the Lead Edge Registration of the roll paper. • 910-101 (Lead Edge Registration Adjustment Value/RFC/Plain Paper) Changing the NVM value in the positive direction lengthens the length Lc, while changing it in Check Procedure the negative direction shortens the length Lc.
Page 300 ADJ8.1.4 Bypass Tray Lead Edge Registration Adjustment Adjustment Procedure Use IOT DC131 NVM Access to change the following NVM values. Purpose To correct the Lead Edge Registration of the Bypass Tray. • 910-107 (Lead Edge Registration Adjustment Value/Bypass Tray/Plain Paper) Changing the NVM value in the positive direction lengthens the length Lc, while changing it in Check Procedure the negative direction shortens the length Lc.
Page 301 ADJ8.1.5 LPH Joint Adjustment Step Adjustment No Detailed Description 8.1.5.4 LPH Joint To eliminate the image misalignment (horizontal line Purpose To fix the density difference of the 3 LPH (LPH 1 (left image), LPH 2 (center image), Slow Scan Direction misalignment) in the slow scan direction for the 3 LPH (LPH 1 LPH 3 (right image), as well as the image misalignment in the fast scan direction and slow scan direction.
Page 302 ADJ8.1.5.1 LPH Focus Rough Adjustment Adjustment Procedure Turn OFF the power. Purpose To eliminate the density difference that occurs due to focus error of the 3 LPH. Remove the Right Swing Cover. (REP 9.2.2) Note There are cases where an approx. 30 mm wide vertical band of uneven density appears at the LPH joint section when the Drum is nearing the end of its lifespan.
Page 303 Loosen the screw (x4) at the LPH 1 side and LPH 3 side that secure the LPH. (Figure 3) Adjustment Pin at LPH Adjustment Pin at LPH Case 1 side 3 side When the density difference between A - B and the density Rotate 1/6 in clockwise Rotate 1/6 in clockwise difference between C - D is the...
Page 304 ADJ8.1.5.2 LPH Density Difference Fine Adjustment (Light Duty Adjustment) Adjustment Procedure Use IOT DC131 NVM Access to change the following NVM values until the density difference Purpose To correct small density differences that cannot be eliminated in 8.1.5.1 LPH Focus at the halftone density of the LPH 1 (left image), LPH 2 (center image), LPH 3 (right image) is Rough Adjustment by using the LPH light intensity.
Page 305 ADJ8.1.5.3 LPH Joint Fast Scan Direction Adjustment • When white streaks (gap direction error) occur between LPH 2 and 3: Change the value of 910-409 (LPH 3 (right image) Fast Scan Shift) in the negative Purpose To eliminate the image misalignment (white streaks or black streaks) in the fast scan direction.
Page 306 ADJ8.1.5.4 LPH Joint Slow Scan Direction Adjustment Return to Check Procedure, check whether the horizontal line misalignment at the joints of the 3 LPH are no longer noticeable and, if they still are, repeat the adjustment until they are. Purpose To eliminate the image misalignment (horizontal line misalignment) in the slow scan direction for the 3 LPH.
Page 307 ADJ8.1.6 Xero Graphic Setup Select the output item to be adjusted (BCR, Deve Bias, BTR, DTS). (Figure 2) Purpose To perform output adjustment for BCR, Deve Bias, BTR, and DTS. Perform this adjustment if problems are encountered during printing or after replacing the HVPS. Check Procedure Remove the Rear Lower Cover.
Page 308 Adjustment Procedure While checking the value read by the tester, input a value into the [New Value] field by using the keypad and select [Confirm / Change]. Repeat Step 1 until the value read by the tester is within the specification value, then complete the adjustment and select [Close].
Page 309 (Table 1) HPVS Output Adjustment Value Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range 910-225 BCR AC/Normal Temperature 1.5 ±0.05 VAC 1.5 ±0.05 VAC 1.5 ±0.05 VAC 70 to 380 0.01 mA 910-226...
Page 310 Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range BTR Transfer/B Zone/Tracing Paper/Small 910-369 1.3 ±0.01 VDC 1.3 ±0.01 VDC 1.3 ±0.01 VDC 0 to 450 0.1 Micro-A Size/Other than Normal BTR Transfer/B Zone/Transparency/Large...
Page 311 Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range DTS H1 A Zone/Cut Paper/Tracing 910-246 4.0 ±0.15 VAC 4.0 ±0.15 VAC 4.0 ±0.15 VAC 113 to 487 Paper/Other than Normal 910-247 DTS H1 A Zone/Cut Paper/Transparency...
Page 312 Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range 3.0±0.15VAC 3.0±0.15VAC 3.0±0.15VAC 910-272 DTS L1 B Zone/Roll Paper/Plain Paper 113 to 487 DTS L1 B Zone/Roll Paper/Tracing 910-273 3.5 ±0.15 VAC 2.8 ±0.15 VAC...
Page 313 Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range DTS L2 B Zone/Roll Paper/Tracing 910-298 2.8 ±0.15 VAC 2.8 ±0.15 VAC 2.8 ±0.15 VAC 113 to 487 Paper/Other than Normal 910-299 DTS L2 B Zone/Roll Paper/Transparency...
Page 314 Pin No. of P592 Adjustment Value (Tester Read Value) NVM Initial Value Adjustment NVM Change Chain-Link NVM Settings Item Settings Items Amount Range 910-324 DTS H2 B Zone/Cut Paper/Plain Paper 3.8 ±0.15 VAC 3.8 ±0.15 VAC 3.8 ±0.15 VAC 113 to 487 DTS H2 B Zone/Cut Paper/Tracing 910-325 3.8 ±0.15 VAC...
Page 315 ADJ8.6.1 Things to Take Note when Replacing Important Information Stored Components Note Any data that the customer has registered after the installation are very important. To lose or leak the data would be an unforgivable offence. To gain the trust of customers, it is essential for CE to be knowledgeable about the name of components that store these data.
Page 316 12. UI Using your finger, touch the intersections of the vertical and horizontal lines, P1 to P9, in sequence. ADJ12.1.1 UI Touch Panel Origin Point Adjustment When P1 is pressed, the following is displayed and the buzzer sounds. (Figure 2) Purpose To align the position of the buttons on the display and the Touch Panel so that a User can select the contents on the display by using the Touch Panel.
Page 317 If the correction has failed, the following screen appears. (Figure 4) Turn OFF the power. If correction has failed, repeat Steps 1. to 5. Note If the power is turned ON immediately after it is turned OFF, the screen in Figure 5 is displayed.
Page 318 Intentionally Blank 4-184 4.3 Adjustment Chapter 4 Disassembly/Assembly and Adjustment...
Page 319: Chapter 5 Parts List
Chapter 5 Parts List...
Page 321 Table of Contents PL7 Fusing .......................... 26 PL7.1 Fusing Component ....................26 PL7.2 Fusing Assembly (1/2) ................... 27 5.1 Preface ......................3 PL7.3 Fusing Assembly (2/2) ................... 28 5.1.1 How to use the Parts List ..................... 3 PL7.4 Upper Exit Baffle Assembly ................... 29 5.1.2 Precautions ........................
Page 322 5.4 Other Area Codes ..................56 Table of Contents Chapter 5 Parts List...
Page 323 Do not attempt to disassemble it or replace its internal parts. indicated in the illustration. Doing so is prohibited as Xerox Co., Ltd. is not able When this symbol is indicated in the to guarantee the quality and safety of the machine if PARTS No.
Page 324 Tag replace its internal parts. No. within the circle. Doing so is prohibited as Xerox Co., Ltd. is not able to guarantee the quality and The symbol shows the part item number within a circle is the configuration after the...
Page 325 5.2 Parts List PL1 DRIVE PL1.1 Drive-Paper Transport ITEM PARTS No. DESCRIPTION A.C. 020E 98790 Pulley 3002 121K 34540 (SCC) Manual Feed Clutch (REP99.1.1) 3012 121K 34890 RFC Takeaway Clutch (REP1.1.1) 3005 413W 77359 Powdered Metal Bearing 3009 499W 14432 Pulley (32T) 300C 5.2 Parts List...
Page 326 PL1.2 Main Motor Assembly ITEM PARTS No. DESCRIPTION A.C. (SCC) Main Motor and Deve Clutch (REP1.2.1, 127K 35823 3011 REP99.1.1) 023E 21500 Belt 3024 809E 56800 Tension Spring 3025 5.2 Parts List Chapter 5 Parts List...
Page 327 PL2 PAPER Hand PL2.1 Paper Hand Component ITEM PARTS No. DESCRIPTION A.C. 059K 76010 Manual Feed Roll (REP2.1.3) 5107 059K 76000 Regi Roll (REP2.1.4) 5108 013P 61299 Bearing 5109 121E 20780 Catch Magnet (installation location: PL7.3) 510D 5.2 Parts List Chapter 5 Parts List...
Page 328 PL2.2 Vertical Rear Baffle Assembly ITEM PARTS No. DESCRIPTION A.C. 413W 11660 Plastic Sleeve Bearing 5307 5.2 Parts List Chapter 5 Parts List...
Page 329 PL2.3 Manual Feed Baffle Assembly ITEM PARTS No. DESCRIPTION A.C. 059E 92390 Pinch Roll 5135 809E 36250 Extension Spring 5123 930W 00211 Sensor 512A 5.2 Parts List Chapter 5 Parts List...
Page 330 PL2.4 Manual Feed Baffle-3, Vertical Front Baffle ITEM PARTS No. DESCRIPTION A.C. 930W 00211 Sensor 5144 5-10 5.2 Parts List Chapter 5 Parts List...
Page 331 PL2.5 Horizontal Lower Baffle Assembly ITEM PARTS No. DESCRIPTION A.C. 130K 70430 H-Tra Jam Sensor 5172 930W 00112 H-Tra Open Sensor 5173 003E 84580 Knob 5176 5.2 Parts List 5-11 Chapter 5 Parts List...
Page 332 PL3 IIT PL3.1 IIT Document Transport Component ITEM PARTS No. DESCRIPTION A.C. 038E 31501 Turn Guide 2251 5-12 5.2 Parts List Chapter 5 Parts List...
Page 333 PL3.2 Color Board & Page Memory for IIT (Option) 5.2 Parts List 5-13 Chapter 5 Parts List...
Page 334 PL3.3 Upper Document Transport 5-14 5.2 Parts List Chapter 5 Parts List...
Page 335 PL3.4 Upper Document Transport for Heavy Document (Option) 5.2 Parts List 5-15 Chapter 5 Parts List...
Page 336 PL3.5 Scanner Assembly (1/2) ITEM PARTS No. DESCRIPTION A.C. 930W 00211 IIT Left Skew Sensor 22D4 930W 00211 IIT 34" Sensor 22D5 930W 00211 IIT A0 Sensor 22D6 930W 00211 IIT A1 Sensor 22D7 930W 00211 IIT 17" Sensor 22D8 930W 00211 IIT A2 Sensor 22D9...
Page 337 PL3.6 Scanner Assembly (2/2) 5.2 Parts List 5-17 Chapter 5 Parts List...
Page 338 PL3.7 CIS Assembly 5-18 5.2 Parts List Chapter 5 Parts List...
Page 339 PL4 LPH PL4.1 LPH Component ITEM PARTS No. DESCRIPTION A.C. 117E 21380 Earth Wire 1313 960K 01872 (SCC) LPH I/F PWB (REP4.1.2, REP99.1.1) 1330 5.2 Parts List 5-19 Chapter 5 Parts List...
Page 340 PL5 DEVE PL5.1 Developer Component ITEM PARTS No. DESCRIPTION A.C. 802K 67450 Developer Assembly (PL5.2) (REP5.1.1) (Note) 4000 809E 58190 Developer Tension Spring 4003 5-20 5.2 Parts List Chapter 5 Parts List...
Page 341 PL5.2 Developer Assembly ITEM PARTS No. DESCRIPTION A.C. 121K 34532 Mag Roll (REP5.2.1) 4051 033K 94710 Mag Blade (REP5.2.2) 4053 016E 95410 Mag Roll Bush 405E 130K 81230 Toner Empty Sensor 4012 962K 24611 Sensor Wire Harness 405O 5.2 Parts List 5-21 Chapter 5 Parts List...
Page 342 PL6 XERO PL6.1 Xero Accessory ITEM PARTS No. DESCRIPTION A.C. 130E 91010 Toner Pot Full Sensor 4503 014K 82160 Spring Block 4504 815E 08940 Interlock Switch Actuator 4506 809E 56640 Tension Spring 4507 809E 56650 Earth Spring 4508 5-22 5.2 Parts List Chapter 5 Parts List...
Page 343 PL6.2 Xero Module Component ITEM PARTS No. DESCRIPTION A.C. 020E 37560 Drum Pulley 4516 5.2 Parts List 5-23 Chapter 5 Parts List...
Page 344 PL6.3 BTR Housing Component ITEM PARTS No. DESCRIPTION A.C. 815E 09000 DTS (REP6.3.2) 4102 809E 22970 BTR Spring 410H 5-24 5.2 Parts List Chapter 5 Parts List...
Page 345 PL6.4 Xero Housing Component ITEM PARTS No. DESCRIPTION A.C. 033K 94740 Cleaner Blade (REP6.4.1) 4211 035K 82960 Toner Seal 4202 052K 92220 Toner Pipe 4209 006K 23770 Auger (REP6.4.4) 4201 019K 06901 Finger 420F 038K 88110 Paper Guide 420G 809E 56630 Compression Spring 420H 5.2 Parts List...
Page 346 PL7 Fusing PL7.1 Fusing Component ITEM PARTS No. DESCRIPTION A.C. 849E 34160 Lamp Bracket 4301 127K 31870 (SCC) Fusing Drive Motor (REP7.1.2, REP99.1.1) 4341 499W 17061 Pulley 4307 (SCC) Center Heater Rod (Connector: White) 126K 17751 4311 (AP/GCO: 240V) (REP7.1.1, REP99.1.1) (SCC) Side Heater Rod (Connector: Blue) (AP/GCO: 126K 17761 4312...
Page 347 PL7.2 Fusing Assembly (1/2) ITEM PARTS No. DESCRIPTION A.C. 059K 75970 Heat Roll (REP7.2.1 ) 4318 013P 60672 Bearing 432R 5.2 Parts List 5-27 Chapter 5 Parts List...
Page 348 PL7.3 Fusing Assembly (2/2) ITEM PARTS No. DESCRIPTION A.C. 962K 98721 Heat Roll Thermistor 1, 2, 3, 4 (REP7.3.2) 4314 130E 82881 Thermostat (REP7.3.3) 4315 5-28 5.2 Parts List Chapter 5 Parts List...
Page 349 PL7.4 Upper Exit Baffle Assembly ITEM PARTS No. DESCRIPTION A.C. 019E 92900 Strip Finger (REP7.4.1) 4313 009E 58670 Torsion Spring 4363 020E 15691 Sensor Wheel 4367 130E 89260 Exit Motion Sensor 4368 5.2 Parts List 5-29 Chapter 5 Parts List...
Page 350 PL8 ELEC PL8.1 Electrical-Rear 1 ITEM PARTS No. DESCRIPTION A.C. 101E 15040 Breaker Chassis (P/O Item 1) 7302 913W 02321 (SCC) Inlet Connector (REP99.1.1) 7303 962K 24220 (SCC) Inlet Harness (REP99.1.1) 7306 960K 08750 AC Filter PWB 7309 960K 06221 (SCC) AC Relay PWB (REP8.1.2, REP99.1.1) 730A 5-30...
Page 351 PL8.2 Electrical-Rear 2 ITEM PARTS No. DESCRIPTION A.C. 960K 08820 (SCC) Side Triac (REP99.1.1) 7361 960K 08820 (SCC) Center Triac (REP99.1.1) 7362 105K 20901 (SCC) HVPS (REP8.2.1, REP99.1.1) 7363 117K 36421 BCR Cord 7364 117K 36451 Deve Bias Cord 7365 117K 36461 BTR Cord 7366...
Page 352 PL8.3 Electrical-Right Lower ITEM PARTS No. DESCRIPTION A.C. 110E 10660 Paper Heater Switch 7601 110E 11230 (SCC) Main Switch (REP99.1.1) 7602 110E 97990 Swing Frame Interlock Switch 7603 5-32 5.2 Parts List Chapter 5 Parts List...
Page 353 PL8.4 Electrical-Right Upper ITEM PARTS No. DESCRIPTION A.C. 110E 97990 Fusing Cover Interlock Switch 4381 105E 16280 (SCC) +5V LVPS (5C) (AP/GCO: 200V) (REP99.1.1) 731C 5.2 Parts List 5-33 Chapter 5 Parts List...
Page 354 PL8.5 Electrical-Left ITEM PARTS No. DESCRIPTION A.C. 960K 01560 (SCC) RFC Motor PWB (REP8.5.1, REP99.1.1) 50A1 130K 87980 RFC Air Sensor 50A2 130K 87980 Open Air Sensor 50A3 5-34 5.2 Parts List Chapter 5 Parts List...
Page 355 PL8.6 ESS Assembly 5.2 Parts List 5-35 Chapter 5 Parts List...
Page 356 PL9 Cover PL9.1 Cover-Front Upper Cover, Front Door ITEM PARTS No. DESCRIPTION A.C. 121E 84820 Catch Magnet 3203 121E 86350 Catch Magnet 320B 802E 72150 Foot Cover 320C 029E 35732 320H 014E 58570 Spacer (thickness = 7 mm) 320J 110E 97990 Front Door Right Hand Interlock Switch 320R 110E 97990...
Page 357 PL9.2 Cover-Right Cover, Document Shelf ITEM PARTS No. DESCRIPTION A.C. 802K 68340 Right Swing Cover (REP9.2.2) 3212 826E 12421 Knob Screw 3216 5.2 Parts List 5-37 Chapter 5 Parts List...
Page 358 PL9.3 Cover-Left Cover, Rear Cover ITEM PARTS No. DESCRIPTION A.C. 121E 89690 Catch Magnet 3226 802K 76781 Rear Lower Cover (REP9.3.5) 322H 017K 93170 Caster 322R 017K 93160 Caster (with Stopper) 322S 5-38 5.2 Parts List Chapter 5 Parts List...
Page 359 PL9.4 Document Shelf Assembly ITEM PARTS No. DESCRIPTION A.C. 849E 38520 Catch Magnet Bracket 3243 121E 86350 Catch Magnet 3244 5.2 Parts List 5-39 Chapter 5 Parts List...
Page 360 PL10 RFC PL10.1 RFC Component ITEM PARTS No. DESCRIPTION A.C. 059K 36241 RFC 2 Takeaway Roll 50B6 809E 58220 Compression Spring 50B7 413W 12350 Ball Bearing 50B8 014K 82210 RFC Takeaway Roll Block 50B9 117K 36556 RFC Flat Cable 50BC 110K 10520 RFC 1 Drawer Open Switch 50BD...
Page 361 PL10.2 RFC (A-Type) ITEM PARTS No. DESCRIPTION A.C. 037K 90870 (SCC) Cutter Assembly (REP10.2.1, REP99.1.1) 5081 055K 30133 Upper Baffle 5047 5.2 Parts List 5-41 Chapter 5 Parts List...
Page 362 PL10.3 RFC (B-Type) ITEM PARTS No. DESCRIPTION A.C. 037K 90870 (SCC) Cutter Assembly (REP10.2.1, REP99.1.1) 5080 055K 30133 Upper Baffle 5037 130K 62700 RFC Vertical Jam Sensor 503D 413W 11660 Plastic Sleeve Bearing 503I 5-42 5.2 Parts List Chapter 5 Parts List...
Page 363 PL10.4 RFC Assembly-Paper Feed ITEM PARTS No. DESCRIPTION A.C. 110K 11380 Roll 1 Auto Cut Switch 50C3 110K 11380 Roll 2 Auto Cut Switch 50C3 130K 62700 Roll 1 Cut Trigger Sensor 50C8 130K 62700 Roll 2 Cut Trigger Sensor 50C8 055K 28732 Takeaway Baffle (PL10.8)
Page 364 PL10.5 RFC Assembly-Latch, Roll Paper Tube Support ITEM PARTS No. DESCRIPTION A.C. 005K 07210 Friction Clutch 50D5 013E 19240 Bearing 50D8 003E 56250 Left Latch 50DA 003E 56260 Right Latch 50DB 809E 61120 Tension Spring 50DC 930W 00112 Roll 1 No Paper Sensor 50DD 930W 00112 Roll 2 No Paper Sensor...
Page 365 PL10.6 Paper Heater / Paper Size Sensor Housing Assembly ITEM PARTS No. DESCRIPTION A.C. 413W 75959 Powdered Metal Bearing 50E2 130K 62700 Roll 1 Set Sensor 50E6 130K 62700 Roll 2 Set Sensor 50E6 930W 00211 Roll 1 Size 30" Sensor 50E7 930W 00211 Roll 2 Size 30"...
Page 366 PL10.7 Takeaway Baffle Assembly ITEM PARTS No. DESCRIPTION A.C. 059E 92390 Pinch Roll 50F3 5-46 5.2 Parts List Chapter 5 Parts List...
Page 367 PL11 Frame PL11.1 Swing Frame Latch Component 5.2 Parts List 5-47 Chapter 5 Parts List...
Page 368 PL12 UI PL12.1 UI Component 5-48 5.2 Parts List Chapter 5 Parts List...
Page 369 PL12.2 UI Assembly (1/2) 5.2 Parts List 5-49 Chapter 5 Parts List...
Page 370 PL12.3 UI Assembly (2/2) 5-50 5.2 Parts List Chapter 5 Parts List...
Page 371 PL13 Catch Tray PL13.1 Document Catch Tray Assembly (Option) 5.2 Parts List 5-51 Chapter 5 Parts List...
Page 372 PL13.2 Print Catch Tray Assembly (Option) 5-52 5.2 Parts List Chapter 5 Parts List...
Page 373 5.3 Screw Types ITEM PARTS No. DESCRIPTION 158W 36678 Screw (M4x16: White) ITEM PARTS No. DESCRIPTION 201W 21278 Nut (M3: White) 112W 28451 Pan Head Screw (M3x14) 201W 24278 Nut (M4: White) 112W 35878 Screw (M4x8: White) 201W 29278 Nut (M8: White) 112W 37188 Screw (M4x25: White) 220W 24378...
Page 374 ITEM PARTS No. DESCRIPTION ITEM PARTS No. DESCRIPTION 251W 26478 Washer (5: White) 113W 36678 Screw (M4x16: White) 113W 28288 Pan Head Screw (M3x12: White) 114W 27678 Tapping Screw (M3x6: White) 141W 35451 Setscrew (M4x4) 141W 35651 Setscrew (M4x6) 153W 27878 Tapping Screw (M3x8: White) 153W 15888 Tapping Screw (4x8: White)
Page 375 ITEM PARTS No. DESCRIPTION 354W 21254 KL-Clip (3) 354W 24254 KL-Clip (4) 354W 24278 E-Clip (4: White) 354W 26278 E-Clip (5: White) 354W 27254 KL-Clip (6) 354W 27278 E-Clip (6: White) 354W 29254 KL-Clip (8) 354W 29278 E-Clip (8: White) 354W 30278 E-Clip (9: White) 354W 33278...
Page 376 DTS INT C Zone/Transparency 779Q BTR Transfer/A Zone/Transparency 7784 BTR Transfer/B Zone/Plain Paper 7785 Paper A.C. BTR Transfer/B Zone/Tracing Paper 7786 Plain Paper (XEROX Paper) 5711 BTR Transfer/B Zone/Transparency 7787 Recycled Paper (XEROX Paper) 5712 BTR Transfer/C Zone/Plain Paper 7788 Application Paper 5713...
Page 377 Document A.C. Blue Text, Diazo Document 5725 Low Contrast Document 5726 Other Documents 5727 Software A.C. Firmware (including re-installation) 7020 Application 7030 Accessory Related A.C. Accessory Related 80AA Network A.C. External Network 9030 Operator (used when the area cannot be specified) A.C.
Page 378 Intentionally Blank 5-58 5.4 Other Area Codes Chapter 5 Parts List...
Page 379: Chapter 6 General
Chapter 6 General...
Page 381 Table of Contents 6.5.1 IIT PC-Diag Operating Environment................. 101 6.5.2 IIT PC-Diag Installation .................... 101 6.5.3 Driver Installation ..................... 102 6.1 Specifications ....................3 6.5.4 IIT PC-Diag Operation Procedure Overview ............107 6.1.1 Product Name/Product Code/FWSS Code/Serial No..........3 6.5.5 Main Menu and IIT Diag Menu Functions and Operation Procedures .....
Page 382 Table of Contents Chapter 6 General...
Page 383: Specifications
6.1 Specifications Product Destination Markets Product Name Remarks Code 6.1.1 Product Name/Product Code/FWSS Code/Serial No. An internal wiring harness 6.1.1.1 DocuWide 3035 Main Unit/Kit Attention Light EB100219 for connecting the Connection Harness Attention Light. Product Destination Markets Product Name FWSS Code Serial No.
Page 384: Electrical Specifications
6.1.4 Electrical Specifications <Other Options> Product • Power Supply Product Name Remarks Destination Markets Code AP/GCO PWRCORD (AUS/NZL) ED200145 Power Cord FXA, FXNZ Voltage AC 100V +/-10% AC 220 to 240 +6/-10% PWRCORD Frequency 50Hz +/- 2% or 60Hz +/- 2% (usable with both 50Hz and 60Hz) ED200146 Power Cord FXM, FXHK, FXS...
Page 385: Installation Environment
6.1.5 Installation Environment 6.1.6 Function/Operation Specifications • Temperature <Main Specifications> 10 to 32 degrees C • Format • Humidity Console Type 15 to 85% (No condensation) • Resolution Note Keep the humidity at 47.5% or lower when the temperature is 32 degrees C; Input Resolution: 600 x 600 dpi RGB color (256 gradation per color) Keep temperature at 27.8 degrees C or lower when the humidity is 85%.
Page 386 ANSI series : E (34"), D (22"), C (17"), B (11"), A (8.5") 3-sheet machine 2-sheet machine (AP/GCO only) Size Arch series : E (36"), D (24"), C (18"), B (12"), A (9") Vertical Feed Horizontal Feed Vertical Feed Horizontal Feed (SEF) (LEF) (SEF)
Page 387 Roll Paper : Within +/- 3.0 mm Memory Capacity 1.5 GB (Standard + 1 GB (Standard) Paper Width 512MB) Bypass : Within +/- 3.0 mm 36” 8.42 m 15.00 m Side Registration 24” 12.62 m 15.00 m The deviation among multiple copies is within +/-1.5 mm (except for Bypass Feed) 18”...
Page 388 • Data Format Note The Density/Saturation Adjustment by Color requires the Color Board & Page Memory for IIT (option). HP-GL System : HP-GL, HP-GL/2, HP-RTL, (HP Designjet 1050c compliant) • Scan Size VERSATEC System : VRF, VCGL, FXMMR Width: 176 to 914.4 mm TIFF/JFIF (JPEG) System: TIFF Version 6.0 compliant, JFIF (JPEG) Version 1.02 compliant Length: 210 to 15,000 mm (Monochrome), 210 to 7,500 mm (Color)
Page 389 6.1.7 CP-Cont Specifications 70.7 to 200.0% : +/-0.35% 200.1% or higher : +/-0.71% • 2) Under all environmental conditions indicated in [6.1.5 Installation Environment] Pentium M 2 GHz or equivalent 49.9% or lower : +/-1.13% • Memory 50.0 to 200.0% : +/-0.70% DDR2 DIMM Slot x2 200.1% or higher : +/-1.13%...
Page 390 6.1.8 Paper • Type Roll Paper Supply : Plain, Tracing Paper, Transparency Bypass : Plain, Tracing Paper, Transparency • Weight Roll Paper Supply Plain : 64 to 81.4 gsm (FX), 60 to 110 gsm (AP/GCO) Tracing paper : 55 to 85 gsm (FX), 90 to 112 gsm (AP/GCO) Transparency : 90 Micro-m (FX), 75 to 100 Micro-m (AP/GCO) Bypass Plain...
Page 391 The categories for media type, standard paper, recommended paper, and feedable paper is as follows. Note Feedable paper refers to paper that can be fed, but the image quality and feed performance is not guaranteed. <FX> Thickness Standard Standard Recommende Feedable Type Paper Type...
Page 392: Service Consumables
6.2 Tools/Service Consumables/Consumables/Modifications 6.2.2 Service Consumables 6.2.1 Tools There are no WF6705-specific service consumables. Tool No. Description 6.2.3 Consumables 499T 00286 TEST PATTERN A1 499T 00301 SCREW DRIVER (-) 3 x 50 Product Product Name Remarks 499T 00302 SCREW DRIVER (-) 6 x 100 Code 499T 00351 SCREW DRIVER (-) No.1...
Page 393 6.2.4 Modification (FX Only) V Code Titles and Overview Product Code Remarks 6.2.4.1 Explanation of Symbols Modifications that cause the machine to differ from the original specifications will be indicated with following symbols or codes. [Models with 1V]: Indicates the Code applies to machines that have undergone the 1V modification.
Page 394 6.3 Service Data 6.3.1 DC131 NVM LIST <IIT> Note When entering the values for DC131 from the UI Panel, it can only be done using decimals. The entry from IIT PC-Diag can be done using both decimals and hexadecimals. h' means hexadecimal. IIT System Data Chain-Link Item Name...
Page 395 Chain-Link Item Name Default Value Setting Range Contents Remarks Serial Number 710-051 Sets the 10th digit of the serial number in ASCII data. (10th digit: 1000000000 digits) Serial Number 710-052 Sets the 9th digit of the serial number in ASCII data. (9th digit: 100000000 digits) Serial Number 710-053...
Page 396 Chain-Link Item Name Default Value Setting Range Contents Remarks CIS Lamp Brightness h'10 Specifies the number of times to retrieve the CIS input 710-075 Adjustment: Peak Value 1 to 16 (= 16) peak value for Lamp brightness adjustment. Retrieval Count h'00: Use the value stored in Flash or perform after the power is turned ON h'01: Perform after the power is turned ON...
Page 397 Chain-Link Item Name Default Value Setting Range Contents Remarks h'C0 to h'00 to h'3F (-63 to 0 to 63) h'00 Sets the Black Correction Offset Value. 710-095 Black Correction Offset Value (For hexadecimal input, the negative (= 0) Reduce the setting value for Black Correction. setting is 2's complement) h'00: Prohibit Specifies whether to turn ON the lamp when executing...
Page 398 Chain-Link Item Name Default Value Setting Range Contents Remarks White Reference Value for h'00 Sets the white reference value (adjustment value) for the 710-109 h'80 to h'00 to h'7F (-128 to 0 to +127) Red Output (= 0) red output White Reference Value for h'00 Sets the white reference value (adjustment value) for the...
Page 399 Chain-Link Item Name Default Value Setting Range Contents Remarks P-MEM Gray: Jpeg Sets the compression ratio limit per block during Jpeg Compression Ratio h'66 0: Compression rate limit not specified 710-129 compression when storing Gray Data in Page Memory at (RateLimit) Settings during (= 102) 1 to 255: Specifies the compression rate...
Page 400 Chain-Link Item Name Default Value Setting Range Contents Remarks RB5C Rate Control Table 2 h'04 0: Table registration not yet performed 710-154 Refer to Table 710-152 Specification (FC) (= 4) 1 to 19: Specifies the data table number RB5C Rate Control Table 3 h'04 0: Table registration not yet performed 710-155...
Page 401 Chain-Link Item Name Default Value Setting Range Contents Remarks Jpeg Compression Ratio (RateLimit) Settings during h'00 0: Compression rate limit not specified 710-167 Refer to Table 710-165 JPEG Compression Output (= 0) 1 to 255: Specifies the compression rate Jpeg Compression Ratio (RateLimit) Settings during h'00 0: Compression rate limit not specified...
Page 402 Chain-Link Item Name Default Value Setting Range Contents Remarks Specify the limit at the output buffer that will determine loading stop. For the full capacity of output buffer, if data storage has 0 to 255: Loading Stop Limit (n) Output Buffer: Loading Stop h'FF exceeded ((settings value x 100) / 256)%, it will be 710-176...
Page 403 Chain-Link Item Name Default Value Setting Range Contents Remarks The time taken from when the document was inserted Document Insertion Detection h'05 until the document is detected. 710-192 0 to 255: 0 to 25.5 s Time (= 5 = 0.5 s) Pre-Feed starts when documents are detected to be present continuously for the specified portion of time.
Page 404 Chain-Link Item Name Default Value Setting Range Contents Remarks 0: Transport in Scan Speed 1: Transport in Paper Feed Speed Specifies the document transport speed at which to 2: 1 inch/s (25.40 mm/s) Transport Speed at Document h'0000 output the document. 710-202 3: 1.33 inch/s (33.78 mm/s) Output...
Page 405 Chain-Link Item Name Default Value Setting Range Contents Remarks h'00 (b'000) to h'07 (b'111): Stipulated for Specify the condition for renewing Document Counter. each bit If Count No Document Feed is specified, the operations h'07 710-212 Document Counter Operation b'XX1: Count during normal feed for actual document feed and no document feed will be (=b'111) b'X1X: Count during Diag Feed...
Page 406 Chain-Link Item Name Default Value Setting Range Contents Remarks CONT I/F Connection Type h'00: Do not allow connection Specifies whether to connect with Cont I/F when in 710-256 for Scanner Standalone h'01 h'01: Allow connection scanner standalone configuration. Configuration Specifies the unit for the amount of Scan Speed Fine Adjustment.
Page 407 Chain-Link Item Name Default Value Setting Range Contents Remarks HOST I/F USB Serial No. h'00: System Data Settings Notification Specify the notification category of the serial No. when 710-303 h'00 Notification Operation h'01: Notify All 0 (h'30) connected to HOST USB. Specifies the Halftone/Plain Binary Operation during the Simple Binary Threshold 0: Output in Halftone...
Page 408 Chain-Link Item Name Default Value Setting Range Contents Remarks Specify the operation method for 1 Path Pre-Scan Request. h'00: Accept 1 Path Pre-Scan Request ("h'01: When Accept 1 Path Pre-Scan Request in Simple 1 Path Pre-Scan Operation h'01: Accept 1 Path Pre-Scan Request in Pre-Scan Operation is selected, the operation will be to 710-321 h'01...
Page 409 Chain-Link Item Name Default Value Setting Range Contents Remarks h'00: MODE SELECT command C.C. Reply Specifies the response method for the Scan mode HOST Transition Request h'01: Always reply when mode shift is not transition request from the HOST during MF configuration 710-336 Operation During MF h'00...
Page 410 Chain-Link Item Name Default Value Setting Range Contents Remarks Window Size Notification Specifies the notification values of Window Size of h'00: Window Size = output pixels/line 710-345 Method during Scan & Copy h'00 Window Parameter during a GET WINDOW request from Output Size = output pixels/line Mode the HOST in Scan &...
Page 411 Chain-Link Item Name Default Value Setting Range Contents Remarks Specify the threshold for determining lamp error in CIS Lamp ON Check If the density difference between the smallest value and CIS Lamp ON Check Error P- h'80 0: No Error Detection largest value (P-P value) of the various CIS scan data at 710-367 P Value Threshold Value...
Page 412 Chain-Link Item Name Default Value Setting Range Contents Remarks Specifies the limit for the Slow Scan Position Adjustment CIS Position Adjustment - value that is calculated in the CIS Position Adjustment Slow Scan Position h'10 Pattern Scan. 710-373 0 to 32 lines Adjustment Upper Limit during (= 16 lines) If the calculated Slow Scan Position Adjustment value...
Page 413 Chain-Link Item Name Default Value Setting Range Contents Remarks Adjusts the Fast Scan Position between CIS 1 and CIS 2. User Settings: CIS 2 Fast 710-448 -32 to 0 to +32 dot Adjusts the Fast Scan Joint Position for CIS 2 relative to Scan Position Adjustment (= +/-0 dot) CIS 1.
Page 414 IPS System Data Chain-Link Item Name Default Value Setting Range Contents Remarks Can perform density adjustment of the images to be output to the IOT. Consistent regardless of UI features, such as document type, etc. E.g.) - Copy density is light:->change to 1.1 to 0: Do not perform gamma Performs gamma correction of image make it darker...
Page 415 Chain-Link Item Name Default Value Setting Range Contents Remarks (Black) Background Suppression Level for 710-511 0 to 38 Background Suppression OFF 0: Do not perform gamma 710-512 (Black) Grayscale Gamma Correction correction (= 100) 1 to 65535: 0.01 to 655.35 The threshold value for Auto (Black) Auto Background Level during 710-514...
Page 416 Chain-Link Item Name Default Value Setting Range Contents Remarks 710-522 BW PRE PROCESS LOWPASS 0, 1 You can increase/decrease the default 710-564 (Black) Contrast - Text & Drawing value of contrast. (By document mode 710-565 (Black) Contrast - Photo & Text type) E.g.) An image with 'Normal' contrast 710-566...
Page 417 Chain-Link Item Name Default Value Setting Range Contents Remarks (Black) Threshold Value at Auto During auto background suppression, 710-588 Background Suppression - Text & Drawing the strength of background suppression can be specified. (By document mode (Black) Threshold Value at Auto 710-589 type) Background Suppression - Photo &...
Page 418 Chain-Link Item Name Default Value Setting Range Contents Remarks (BW) Auto Background Suppression, Small 710-620 Block Upper Limit Value (Text/Drawing) 0: System Default Value (BW) Auto Background Suppression, Small 710-621 1 to 255: Background Block Upper Limit Value (Text/Photo) Suppression Level (BW) Auto Background Suppression, Small 710-622 Adjustment based only...
Page 419 Chain-Link Item Name Default Value Setting Range Contents Remarks (Black) Reference Chart Selection (Text & 710-636 Drawing) (Black) Reference Chart Selection (Photo 710-637 & Text) (Black) Reference Chart Selection (Printed 710-638 Original) 0: STP5001 (print type) (Black) Reference Chart Selection Selects the chart that is to be used as 710-639 1: IT8 FujiFilm (photo type)
Page 420 Chain-Link Item Name Default Value Setting Range Contents Remarks Sets the 4 to 6 (darkening side) from among the 7 levels of UI Adjustment (0 to 6). E.g.) Set 175 (Black) Master (All Colors) Dark Side - UI: 3 -> +/-0 (default setting) 710-646 0 to 255 Maximum Increment Value...
Page 421 Chain-Link Item Name Default Value Setting Range Contents Remarks Sets the 0 to 2 (lightening side) from among the 7 levels of UI Adjustment (0 to 6). E.g.) Set 0 (Black) Master Color Light Side - Minimum UI: 0 -> x 0.0 (settings value) 710-661 0 to 255: 0 to 25.5 Multiplication Value...
Page 422 Chain-Link Item Name Default Value Setting Range Contents Remarks (Black) Blue Color Dark Side - Maximum 710-674 0 to 255: 0 to 25.5 For how to set, refer to 710-662. Multiplication Value (Black) Magenta Color Light Side - 710-675 0 to 255: 0 to 25.5 For how to set, refer to 710-661.
Page 423 Chain-Link Item Name Default Value Setting Range Contents Remarks (Color) Adj.Color Density Light Side ab 710-705 1 to 255 Ratio Relative to L (1/x) (Color) Color Output Brightness 0: Convert Brightness 710-706 Conversion 1: Through Bit specification 01h: Master (all colors) 02h: Gray 04h: Red 0: OFF...
Page 424 Chain-Link Item Name Default Value Setting Range Contents Remarks (Color) Yellow Color Light Side - Maximum 710-715 0 to 255 For how to set, refer to 710-709. Decrement Value (Color) Yellow Color Dark Side - Maximum 710-716 0 to 255 For how to set, refer to 710-710.
Page 425 Chain-Link Item Name Default Value Setting Range Contents Remarks (Color) Gray Color Dark Side - Maximum 710-728 0 to 255: 0 to 25.5 For how to set, refer to 710-726. Multiplication Value (Color) Red Color Light Side - Minimum 710-729 0 to 255: 0 to 25.5 For how to set, refer to 710-725.
Page 426 Chain-Link Item Name Default Value Setting Range Contents Remarks Note E.g., when the Level is set to '4', it will be 710-745 (Color) Density - Photo & Text switched as follows. 0: Normal (= 3: Default) * This refers to the UI ( ) display on the 710-746 (Color) Density - Printed Original 1: Lighten (UI: +2) to 5: Darken...
Page 427 Chain-Link Item Name Default Value Setting Range Contents Remarks (Black) Uncolored Area Multiplication Value 710-765 0 to 255: 0 to 2.55 - Red Color (Black) Uncolored Area Multiplication Value 710-766 0 to 255: 0 to 2.55 - Yellow Color (Black) Uncolored Area Multiplication Value 710-767 0 to 255: 0 to 2.55 - Green Color...
Page 428 Chain-Link Item Name Default Value Setting Range Contents Remarks (Color) Uncolored Area Offset - Green 710-783 -128 to 127 Color 710-784 (Color) Uncolored Area Offset - Cyan Color -128 to 127 710-785 (Color) Uncolored Area Offset - Blue Color -128 to 127 (Color) Uncolored Area Offset - Magenta 710-786 -128 to 127...
Page 429 Chain-Link Item Name Default Value Setting Range Contents Remarks Bit specification 01h: Master (all colors) 02h: Gray 04h: Red (Color -> Black) Uncolored Area 0: OFF 710-802 Bit specification 08h: Yellow Adjustment Mode 1: ON 10h: Green 20h: Cyan 40h: Blue 80h: Magenta (Color ->...
Page 430 Chain-Link Item Name Default Value Setting Range Contents Remarks (Color -> Black) Uncolored Area Gamma 710-821 0 to 255: 0 to 2.55 Value - Red Color (Color -> Black) Uncolored Area Gamma 710-822 0 to 255: 0 to 2.55 Value - Yellow Color (Color ->...
Page 431 <IOT> Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-001 Region Code System 910-002 Country Code System 910-003 Billing Specification System 910-004 Length Counter Counting Unit Settings System 910-005 Roll 2 Connection State System 0, 1 0: None, 1: Available 910-007 Finisher Connection Status...
Page 432 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-119 Cut Length Adjustment Value/Roll 2/a/Tracing Paper -99 to 99 910-120 Cut Length Adjustment Value/Roll 2/a/Transparency -99 to 99 910-121 Cut Length Adjustment Value/Roll 2/b/Plain Paper -99 to 99 910-122 Cut Length Adjustment Value/Roll 2/b/Tracing Paper -99 to 99...
Page 433 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-151 Inter-image for Paper/Roll 1 50 to 200 10 ms 910-152 Inter-image for Paper/Roll 2 50 to 200 10 ms 910-154 Inter-image for Paper/Bypass Bypass 50 to 200 10 ms 910-155 Buzzer ON Timing When Setting Bypass...
Page 434 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount -1000 to 910-235 Deve Bias DC Humidity Correction/Changed Amount XERO 0.01V Changed amount equivalent to 1% humidity 1000 Temperature based on the standard for 910-236 Deve Bias DC Temperature Correction/Reference Value XERO 0 to 40 1 degree C...
Page 435 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-265 DTS L1 A Zone/Roll Paper/Tracing Paper/Normal XERO 113 to 487 DTS L1 A Zone/Roll Paper/Tracing Paper/Other than 910-266 XERO 113 to 487 Normal 910-267 DTS L1 A Zone/Roll Paper/Transparency XERO 113 to 487 910-268...
Page 436 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-297 DTS L2 B Zone/Roll Paper/Tracing Paper/Normal XERO 113 to 487 DTS L2 B Zone/Roll Paper/Tracing Paper/Other than 910-298 XERO 113 to 487 Normal 910-299 DTS L2 B Zone/Roll Paper/Transparency XERO 113 to 487 910-300...
Page 437 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-329 DTS H2 C Zone/Roll Paper/Tracing Paper/Normal XERO 113 to 487 DTS H2 C Zone/Roll Paper/Tracing Paper/Other than 910-330 XERO 113 to 487 Normal 910-331 DTS H2 C Zone/Roll Paper/Transparency XERO 113 to 487 910-332...
Page 438 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount BTR Transfer/A Zone/Transparency/Small Size/Other 910-363 XERO 0 to 450 0.1 Micro-A Than Heavy 910-364 BTR Transfer/B Zone/Plain Paper/Large Size XERO 0 to 450 0.1 Micro-A 910-365 BTR Transfer/B Zone/Plain Paper/Small Size XERO 0 to 450 0.1 Micro-A...
Page 439 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-392 LPH 3 Power -50 to 50 910-393 LPH Exposure Amount / Default 30 to 700 Step 910-394 LPH Exposure Amount/Lighten +2 -90 to 90 910-395 LPH Exposure Amount/Lighten +1 -90 to 90 910-396 LPH Exposure Amount/Darken +1...
Page 440 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-423 Image Erase Disabled/Both Edges/A1 Width 0, 1 0: Erase Enabled, 1: Erase Disabled 910-424 Image Erase Disabled/Both Edges/A2 Width 0, 1 0: Erase Enabled, 1: Erase Disabled 910-425 Image Erase Disabled/Both Edges/A3 Width 0, 1...
Page 441 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Fusing Temperature/Standard Room Temperature/Plain 90 degrees C + (settings value x 5 degrees 910-516 Fusing 0 to 22 5 degrees C Paper/A2 Side/Normal Fusing Temperature/Standard Room Temperature/Plain 90 degrees C + (settings value x 5 degrees 910-517 Fusing 0 to 22...
Page 442 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Fusing Temperature/Standard Room 90 degrees C + (settings value x 5 degrees 910-536 Fusing 0 to 22 5 degrees C Temperature/Transparency/A2 Side/Heavy Correction Coefficient/High Room Temperature/Plain 910-537 Fusing 0 to 50 Paper/Center/Normal Correction Coefficient/High Room Temperature/Plain...
Page 443 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Correction Coefficient/High Room Temperature/Tracing 910-556 Fusing 0 to 50 Paper/A0 Side/Slightly Heavy Correction Coefficient/High Room Temperature/Tracing 910-557 Fusing 0 to 50 Paper/A0 Side/Heavy Correction Coefficient/High Room Temperature/Tracing 910-558 Fusing 0 to 50 Paper/A1 Side/Normal...
Page 444 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Correction Coefficient/Low Room Temperature/Tracing 910-576 Fusing 0 to 30 Paper/Center/Normal Correction Coefficient/Low Room Temperature/Tracing 910-577 Fusing 0 to 30 Paper/Center/Slightly Heavy Correction Coefficient/Low Room Temperature/Tracing 910-578 Fusing 0 to 30 Paper/Center/Heavy Correction Coefficient/Low Room 910-579...
Page 445 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Correction Coefficient/Low Room Temperature/Tracing 910-596 Fusing 0 to 30 Paper/A1 Side/Heavy Correction Coefficient/Low Room Temperature/Tracing 910-597 Fusing 0 to 30 Paper/A2 Side/Normal Correction Coefficient/Low Room Temperature/Tracing 910-598 Fusing 0 to 30 Paper/A2 Side/Slightly Heavy Correction Coefficient/Low Room Temperature/Tracing...
Page 446 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Warm Up Transition Temperature/High or Standard Room Fusing Temperature - (settings value x 5 910-616 Fusing 0 to 28 5 degrees C Temperature/Transparency/Slightly Heavy degrees C) Warm Up Transition Temperature/High or Standard Room Fusing Temperature - (settings value x 5 910-617 Fusing...
Page 447 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount 910-637 Standby Temperature Settings/Restore Time Fusing 0 to 600 When changing, consider the relationship 910-638 Power Saving Mode Control Temperature Fusing 91 to 150 1 degree C with the setting values from 910-554 to 559. 910-639 JOB Accept Temperature Fusing...
Page 448 Default Value Setting Change Chain-Link Settings Item Setting Data DC951 Range Amount Fusing Motor High Speed/A3 Width or Smaller/Tracing 910-672 Fusing 1 to 7 Step Paper Fusing Motor High Speed/A3 Width or 910-673 Fusing 1 to 7 Step Smaller/Transparency 910-674 Paper Lead Edge High Time/A0 Width/Plain Paper Fusing 0 to 50...
Page 449 <CP-Cont> Chain-Link Settings Item category Default Value Setting Data Remarks When connected to the EP-SV, it will be automatically recognized and set to '1'. 850-000 EP-SV Connection Availability EP-SV 0: None, 1: Available When disconnecting the EP-SV, this must be set to '0'.
Page 450 6.3.2 DC330 Component Code List Component Name H (1) / L (0) Chain-Link Type Remarks (Part Name or Signal Name) State <IIT> 1: ON (lit up) / 062-002 CIS Lamp Type) DI: Digital Input, DO: Digital Output 0: OFF (light out) Component Name H (1) / L (0) Chain-Link...
Page 451 Component Name Component Name Chain-Link Type H/L Status Remarks Chain-Link Type H/L Status Remarks (Part Name or Signal Name) (Part Name or Signal Name) H: Abnormal / L: H: Abnormal / L: 010-210 Exhaust Fan RH: Fail 061-200 LPHIF: 5C Monitor Normal Normal H: Asynchronous/L:...
Page 452 Component Name Component Name Chain-Link Type H/L Status Remarks Chain-Link Type H/L Status Remarks (Part Name or Signal Name) (Part Name or Signal Name) 071-301 RFC1 Drawer Open Switch H: Open/Close H: No paper 075-102 Manual A2 Sensor detected/L: Paper 072-001 Roll 2 Feeder Motor: Bit 0 detected...
Page 453 *1) Fusing Drive Motor: Bit 0 to 2 equivalent Higher than -15 Output Voltage Motor Operation Lower than Lower than Normal degrees C H/Roll Peripheral 680 KOhm 3.17V Step Clock Frequency  equivalent Bit 2 Bit 1 Bit 0 Velocity (reference)  (mm/s) *5) Thermistor 2/4: Overheat 0.000...
Page 454 Temperature Resistance Input Voltage Amplified Temperature Resistance Input Voltage Amplified Step Step (degrees C) (Ohm) Voltage (V) (degrees C) (Ohm) Voltage (V) 4184 0.442766 1.815339 1583 0.182762 0.749326 4067 0.432005 1.771221 1546 0.178722 0.73276 3953 0.421442 1.727913 1509 0.174671 0.716152 3843 0.411176 1.685821...
Page 455 Temperature Resistance Input Voltage Amplified Temperature Resistance Input Voltage Amplified Step Step (degrees C) (Ohm) Voltage (V) (degrees C) (Ohm) Voltage (V) 0.082348 0.337627 0.040788 0.167233 0.080709 0.330906 0.040073 0.164299 0.079091 0.324274 0.039369 0.161413 0.077519 0.317826 0.038689 0.158624 0.075991 0.311563 0.038008 0.155834 0.074485...
Page 456 Temperature Temperature Resistance (Ohm) Voltage (V) Step Resistance (Ohm) Voltage (V) Step (degrees C) (degrees C) -4.0 16.360 2.564 33.0 3.728 1.460 -3.0 15.650 2.538 34.0 3.597 1.431 -2.0 14.975 2.512 35.0 3.471 1.402 -1.0 14.332 2.485 36.0 3.351 1.373 13.721 2.458 37.0...
Page 457 Temperature Temperature Resistance (Ohm) Voltage (V) Step Resistance (Ohm) Voltage (V) Step (degrees C) (degrees C) 70.0 1.120 0.635 29.100 2.456 71.0 1.087 0.620 27.630 2.423 72.0 1.056 0.605 26.250 2.390 73.0 1.026 0.591 24.940 2.356 74.0 0.997 0.577 23.700 2.321 75.0 0.968...
Page 458 *11) BTR: DCV Monitor Temperature Resistance (Ohm) Voltage (V) Step (degrees C) Relationship between Step Value and Monitor Voltage 40.0 5.213 1.131 Step Monitor Voltage (V) 41.0 5.002 1.100 42.0 4.800 1.070 1023 3.295166016 43.0 4.607 1.041 N (1 to 1023) 3.3 / 1024 x N - 0.001611328125 44.0 4.423...
Page 459 6.4 Service Mode Enter the password '6789' using the Keypad and select [Enter]. Note The password entered will be displayed as ' **** '. 6.4.1 How to Use the Service Mode By logging in as a CE User, the CE Mode and the Diag Mode become accessible. The following operations are available in the CE Mode.
Page 460 The system transitions to the CE Mode and 'Service Rep.' is displayed in the User The system transitions to the User Mode and 'Guest' is displayed in the User Details Details display area at the upper right corner of the screen. display area at the upper right corner of the screen.
Page 461 Make a Copy just like performing a normal copy. Select [Print Reports] on the [Machine Information] tab. Select [CE]. 6.4.3.2 Printing the HDD Built-in Patterns - Print the Test Pattern and Service Report (Service Log), etc. that are stored in the HDD of CP-Cont.
Page 462 6.4.4 How to Enter and Exit the Diag Mode Select [DIAG Menu]. 6.4.4.1 How to Enter the Diag Mode There are 3 ways to enter the Diag Mode as follows. After Login, Directly Transition to Diag Mode Press and hold the <0> key on the UI Panel for 3 seconds or longer and then press the <Start>...
Page 463 The system transitions to the Diag Mode and displays the Sub System Selection Transition from CE Mode to Diag Mode screen. Enter the CE Mode. Select [Tools]. Selecting a Sub System to diagnose displays the Diag Code Selection screen. Note Selecting [DC132] performs the DC132 Machine ID/Billing Data.
Page 464 The system transitions to the Diag Mode and displays the Sub System Selection On the confirmation screen, select [Yes]. screen. Note Selecting [No] returns you to the previous screen. The screen when [Exit (Keep Log)] is selected: Selecting a Sub System to diagnose displays the Diag Code Selection screen. Note Selecting [DC132] performs the DC132 Machine ID/Billing Data.
Page 465 6.4.5 Diag Code Functions and Operation Procedures DC108 Software Levels The Diag Codes and their applicable Sub Systems are as follows. <Sub System> Note Even if a Diag Code can be performed in multiple Sub Systems, the display content CP-Cont may be different depending on the particular Sub Systems where it is being performed.
Page 466 DC120 Error Log Counters DC122 Fail History <Sub System> <Sub System> CP-Cont CP-Cont <Function> <Function> Displays the error log counter for each Sub System. Displays the Fail History for each Sub System. The maximum error log counter value is '9,999'. The IIT displays the 20 latest errors while the CP-Cont and IOT display the 40 latest errors in the error log.
Page 467 DC123 Jam History DC131 NVM Access <Sub System> <Sub System> CP-Cont CP-Cont <Function> <Function> Displays the Jam History for each Sub System. Displays/sets and initializes the NVM data for each Sub System. The IIT displays the 20 latest jams and the IOT displays the 40 latest jams in the jam history. Note For the NVM settings data, refer to [6.3.1 DC131 NVM LIST].
Page 468 Selecting [Input Number] clears the Chain-Link Code and allows another Chain-Link <Operation Procedure> Code to be input. Display and Change Current Settings For IIT and IOT Sub Systems, the changed settings will be saved. (For more details, Select [Read/Write]. refer to Saving IIT/IOT Settings) Note If the setting is not saved, the changed setting will be lost once the power is turned OFF.
Page 469 Select the item to be initialized and select [Start]. Saving IIT/IOT Settings (IIT/IOT Sub System Only) Note For the IIT Sub System, the following areas will be initialized according to the Note After changing NVM settings for IIT/IOT Sub Systems, they must be saved.If selected area.
Page 470 Canceling IIT/IOT Settings (IIT/IOT Sub System Only) DC132 Machine ID/Billing Data Note You can only cancel the setting immediately after NVM setting has changed.After <Sub System> the setting is saved, it cannot be canceled. Note The DC132 Machine ID/Billing Data does not belong to any Sub System although it Select [Load/Save].
Page 471 <Operation Procedure> DC135 HFSI Counters Consistency Operation for Billing Data <Sub System> Select a data to be the reference (matching source) from IOT, SYS1, or SYS2 and CP-Cont select [Start]. Note Note down the Serial Number of the reference data in advance. <Function>...
Page 472 <Operation Procedure> Clear the Current Value Select a HFSI Counter to clear. Setting the Spec Life Select a HFSI Counter to set the life. Select [Reset Current Value]. Select [Change Spec Life]. On the confirmation screen, select [Reset]. Note Selecting [Cancel] returns you to the previous screen. Set the replacement life and select [Save].
Page 473 The [Current Value] is set to '0', while the values that were displayed will shift in the DC138 Print Count order of [Current Value] to [Last Replacement], [Last Replacement] to [Second Last <Sub System> Replacement], and [Second Last Replacement] to [Third Last Replacement]. CP-Cont <Function>...
Page 474 DC160 Data File Clear DC330 Component Control <Sub System> <Sub System> CP-Cont CP-Cont <Function> <Function> Initializes the Authentication Info File. Tests the components in each Sub System. Note For Chain-Link codes for the components, refer to [6.3.2 DC330 Component Code List].
Page 475 <Operation Procedure> Monitoring of All INPUT Components (IIT Sub System only) To monitor the IIT Sensor, input '005-499' (IIT ALL Input Component). Monitoring of an INPUT Component The current level appears. Input the Chain-Link Code into the [Chain-Link] field and select [Confirm / Change]. Note If OUTPUT component is selected in IIT Sub System, INPUT component cannot be monitored.
Page 476 For OUTPUT components capable of variable outputs, e.g. remote signals, the output OUTPUT Component Operation value can be changed by entering a value in the [Change Output Level] field using the Input the Chain-Link Code into the [Chain-Link] field and select [Confirm / Change]. Keypad and selecting [Change Settings].
Page 477 DC361 System Data Save/Restore Writing Data to NVM (HDD -> NVM) Select [Restore] and select [Start]. <Sub System> CP-Cont <Function> Saves the NVM Data of the IOT in the HDD or writes the data that was saved in the HDD into the NVM of the IOT.
Page 478: Service Mode
DC606 Test Print Settings Item Setting Range HW All 2 dot Line (2 dot Grid and diagonal line created by H/W) <Sub System> Basic Pattern (2 dot Grid and diagonal line, Black patch, Rogm CP-Cont text) Print Quality Pattern (Resolution, Black patch, Rogm text, 1~3 dot aspect diagonals) All 2 dot Line (2 dot Grid and diagonal line) <Function>...
Page 479 DC951 Xerographic Setup DC952 BTR History <Sub System> <Sub System> CP-Cont CP-Cont <Function> <Function> Performs output adjustment for BCR, Deve Bias, BTR, and DTS. Displays the Xerographic component histories. Up to 100 latest histories can be displayed. Note For the NVM which output is adjusted, refer to <IOT> in [6.3.1 DC131 NVM LIST].
Page 480 Item Displayed Contents Display Unit and Range Unit (%) = Actual Duty x 100 LPH3 Duty of the LPH3 Display Range: 000 to 999 Unit (0.1 degrees C) = Actual Monitored value of the LPH Humidity LPH Temp temperature Sensor Display Range: 000 to 999 Reference About the BTR Environment Determination Environment mode is determined by comparing BTR Voltage Measurement Value...
Page 481 6.5 IIT PC-Diag The InstallShield wizard is activated. Click [Next]. 6.5.1 IIT PC-Diag Operating Environment The following describes the operating environment of the IIT-PC Diag. System Environment • PC: DOS/V-compatible machine • CPU: Pentium 800 MHz or higher • Memory: OS usage recommendation + 60 MB or more •...
Page 482: Driver Installation
6.5.3 Driver Installation Check the setup contents and click [Install]. WF6705 uses a USB Port to connect to the PC. Note Although the Serial Port is also suported by the IIT PC-Diag, the Serial Port cannot be used as it is not installed in WF6705. When connecting the IIT to the PC for the very first time or when changing the USB Port for connecting, the driver must be installed.
Page 483 Select [No, not this time] and click [Next]. Select [Include this location in the search:], click [Browse], and select the 'C:\Program Files\Xerox\DW Series IIT PC-Diag\Driver' folder. Note If the installation folder was changed, select that folder instead. HWSearch1 Select [Install from a list or specific location] and click [Next].
Page 484 The driver installation starts. <Procedure when IIT is not recognized>. If the 'Found New Hardware Wizard' startup screen is not displayed after connecting the IIT to the PC, perform the following procedure to install the driver. Start up the Device Manager from the [Hardware] tab of System Properties. HWSearch4 Click [Finish].
Page 485 Click [Update Driver] at the [Drivers] tab. Select [No, not this time] and click [Next]. HWUpdate1 Select [Install from a list or specific location] and click [Next]. Property The 'Hardware Update Wizard' is activated. HWUpdate2 HWUpdate0 6.5 IIT PC-Diag 6-105 Chapter 6 General...
Page 486 Note If the installation folder was changed, select that folder instead. HWUpdate4 11. Click [Finish]. HWUpdate3 Click [Next]. HWUpdate5 12. Verify that 'Xerox FXES Bonito IIT' is displayed under 'USB Devices'. HWUpdate3 USBDevice 6-106 6.5 IIT PC-Diag Chapter 6 General...
Page 487 Either double-click the DW IIT PC-Diag icon at the Desktop or click [Start] menu -> [Programs] -> [Xerox] -> [DW Series IIT PC-Diag] -> [DW IIT PC-Diag]. The 'Main Menu' is displayed. (For more details on the Main Menu, refer to [6.5.5.1...
Page 488 Input the password '6789', select [IIT PC-Diag Mode], and click [OK]. 10. The connection with the IIT is started and 'Wait connection to IIT/From IIT DATA' is displayed in the message bar at the bottom of the screen. Note The password entered will be displayed as '*'s. MainMenu_PW The IIT Diag Menu is displayed.
Page 489 15. The IIT Diag Menu becomes in 'OFF LINE' state. Selecting, Executing, and Ending a Diag Code 12. Select a Diag Code from the [Diag Code] pull-down menu and click [OK]. IITDisconnect DCPulldown Exiting the IIT PC-Diag Mode 13. The selected Diag Code screen is displayed. 16.
Page 490 IIT/IPS Firmware Update Mode USBDisconnect This mode updates the IIT/IPS Firmware. (Not used in WF6705) 20. Verify the 'Xerox FXES Bonito IIT can now be safely removed' message and disconnect the IIT USB Cable from the PC. 6-110 6.5 IIT PC-Diag...
Page 491 • Serial Port <Operation Procedure> Select this when using Serial Port connect with Selecting the Model, Communication Port, and Language (Cannot be used in WF6705 as it not installed) Click [Option]. When [Serial Port] is selected, set the following. Serial Port Number (COM 1 to COM 16) Sets the COM Port No.
Page 492 The IIT PC-Diag version is displayed. Icons displayed at the bottom right corner of the screen Indicates that no data has been retrieved from the IIT or the file. Indicates that the IIT PC-Diag data that was loaded from a file is being displayed. Indicates that the results of the Diag Codes that were executed during ON LINE are being displayed.
Page 493 If the connection with the IIT is successful, 'ON LINE/From IIT DATA' will be displayed in Disconnecting the IIT the message bar at the bottom of the screen, the IIT Version, Serial No., Option Click [Disconnect]. Information are displayed in the 'IIT SYSTEM CONFIGURATION INFORMATION', and the Diag Codes can be executed.
Page 494 Click [Print]. Selecting the Diag Code Select a Diag Code from the [Diag Code] pull-down menu and click [OK]. Print DCPulldown Select [Text File] or [Print] and click [OK]. The selected Diag Code screen is displayed. (For more details on the Diag Code, refer to [6.5.6 Diag Code Functions and Operation Procedures]) Print Outputs the IIT Configuration Information that is displayed in 'IIT SYSTEM...
Page 495 Note The various Diag Code screens that will be described later also comes with a Print feature which, except for the following points, has the same function and operation procedure as the contents explained here. • Text File Creates the text file for each Diag Code Name 'dcxxx.txt' in any folder. (The file name can be changed into any name) •...
Page 496 6.5.6 Diag Code Functions and Operation Procedures Load File Click [Load] under the [File] menu. Diag Code that can be executed at WF6705 are as follows. Diag Code Remarks DC010 SERIAL NO. SET DC102 ADJUST CLOCK DC108 SOFTWARE LEVELS DC109 CONFIG DISPLAY DC120 ERROR LOG COUNTERS DC122/123 ERROR HISTORY DC131 NOVRAM ACCESS...
Page 497 DC010 SERIAL NO. SET Print Outputs the DC010 information as a text file, or prints it out. <Function Overview> (For the operation procedure, refer to Print of [6.5.5.2 IIT Diag Menu]. Displays/overwrites the serial number. DC010_top <Operation Procedure> Updating the Serial No. Select 'DC010 SERIAL NO.
Page 498 DC102 ADJUST CLOCK DC108 SOFTWARE LEVELS <Function Overview> <Function Overview> Displays the software version. Note This Diag Code is not used because the IIT of WF6705 does not have a clock function. DC108_top DC102_top <Operation Procedure> Reading the Software Version Select 'DC108 SOFTWARE LEVELS' from the [Diag Code] pull-down menu and click [OK].
Page 499 DC109 CONFIG DISPLAY DC120 ERROR LOG COUNTERS <Function Overview> <Function Overview> Displays the settings status of the options that are installed to the IIT. Displays or clears the log counter of the errors that have occurred in the IIT. The listed items are: Chain-Link No., Description, and Count. DC109_top DC120_top <Operation Procedure>...
Page 500 Clearing the Error Log Counter DC122/123 ERROR HISTORY Select 'DC120 ERROR LOG COUNTERS' from the [Diag Code] pull-down menu and <Function Overview> click [OK]. Displays or clears the failure/jam history in the IIT that had caused the machine to stop. Click [Read] to load the current data.
Page 501 Clearing the Error History Clearing the Jam History Select 'DC122/123 ERROR HISTORY' from the [Diag Code] pull-down menu and click Select 'DC122/123 ERROR HISTORY' from the [Diag Code] pull-down menu and click [OK]. [OK]. On the [FAIL] tab, click [Read] to load the current data. On the [JAM] tab, click [Read] to load the current data.
Page 502 DC131 NOVRAM ACCESS <Operation Procedure> Read/Write <Function Overview> Reads, writes, and initializes the NVM Data. <<Reading All NVM Data>> Select 'DC131 NOVRAM ACCESS' from the [Diag Code] pull-down menu and click The listed items are: Chain-Link No., Description, C, Value, Initial, Unit, Min/Max (for value). [OK].
Page 503 The current data appears. <<Writing All NVM Data>> Perform this when you want to overwrite all the data that was loaded from a file (by Note Values with '*' indicates that they have changed from the default value. performing [Load] at the [File] menu in the IIT Diag Menu screen) in one go. (Performs batch processing for the change in individual NVM data by the execution of [Write->RAM], which will be described later.) Note...
Page 504 Selecting a code to change displays the current value of the selected code in <<Changing the NVM Value>> [Adjustment Value] under [NVM Information]. Select 'DC131 NOVRAM ACCESS' from the [Diag Code] pull-down menu and click [OK]. On the [Read/Write] tab, click [All Read] to read the current data. DC131_RW_Sellect Change the NVM value and click [Write->RAM].
Page 505 A confirmation message will be displayed. To write the data, click [OK]. Print Outputs the DC131 information as a text file, or prints it out. (For the operation procedure, refer to Print of [6.5.5.2 IIT Diag Menu]. Flash ROM Read/Write WriteDataOk Writes the NVM data in the RAM into the Flash ROM.
Page 506 Initialize Save/Load Initializes the NVM data. Writes the NVM data in the RAM into the EEPROM. Also reads the NVM data in the EEPROM and loads it into the RAM. Note Normally, the NVM data is initialized using [2. DIAG/ADJUSTMENT DATA]. <<Save (RAM->EEPROM (Rewrite))>>...
Page 507 <<Load (EEPROM->RAM (Reload))>> DC139 FEED COUNT Select 'DC131 NOVRAM ACCESS' from the [Diag Code] pull-down menu and click <Function Overview> [OK]. Displays or clears the document feed count. On the [Save/Load] tab, select [Load (EEPROM->RAM (Reload))] under [Operation The listed items are: No., Counter indication classification, and Feed Count. Information] and click [Execute].
Page 508 Clearing the Feed Count DC151 SHADING Select 'DC139 FEED COUNT' from the [Diag Code] pull-down menu and click [OK]. <Function Overview> Click [Read] to load the current data. Performs shading. Click [Count Clear]. Can be used to independently perform black, white, and color shadings. Note Normally, the shading is performed in the order of black, white, then color.
Page 509 Select [Color Shading] under [Shading Correction Select] and click [Shading Start]. <Operation Procedure> Wait until the status display at the bottom left of the dialog changes from 'Wait' to Performing Shading 'Done'. Select 'DC151 SHADING' from the [Diag Code] pull-down menu and click [OK]. Select [Black Shading] under [Shading Correction Select] and click [Shading Start].
Page 510 The IIT Diag Menu becomes in 'OFF LINE' state. DC188 CALL CLOSEOUT <Function Overview> Exits the IIT PC-Diag Mode. IITDisconnect DC188_top <Operation Procedure> Exiting the IIT PC-Diag Mode Select 'DC188 CALL CLOSEOUT' from the [Diag Code] pull-down menu and click [OK]. Click [Call Closeout].
Page 511 OK/NG will be displayed in the Result column. DC301 RESET SERVICE COUNTERS <Function Overview> Resets the specified counters (ERROR LOG, ERROR HISTORY (JAM/FAIL), FEED COUNTER). DC301_ResultOK To exit the DC301, click [Exit]. DC301_top <Operation Procedure> Resetting the Specified Counter Select 'DC301 RESET SERVICE COUNTERS' from the [Diag Code] pull-down menu and click [OK].
Page 512 DC315 IPS SELF TEST <Operation Procedure> Performing the Test <Function Overview> Select 'DC315 IPS SELF TEST' from the [Diag Code] pull-down menu and click [OK]. Checks operations of the IPS. Select the item to be tested under [IPS Self Test (Read/Write) Selection] and click [Test •...
Page 513 DC317 PATTERN TEST <Operation Procedure> Performing the Test <Function Overview> Select 'DC317 PATTERN TEST' from the [Diag Code] pull-down menu and click [OK]. Checks the IPS data path. Click [Test Start]. DC317_top DC317_Pattern After 1 minute or so, OK/NG (error information) will be displayed in the Result column. Reference Clicking [Display Clear] clears the display in the Result column.
Page 514: Dc330 Component Control
DC330 COMPONENT CONTROL <Operation Procedure> Checking the INPUT Parts <Function Overview> Select 'DC330 COMPONENT CONTROL' from the [Diag Code] pull-down menu and Checks the I/O of the components, and etc. click [OK]. The listed items are: Chain-Link No., Description, and Status. The INPUT parts will be displayed under 'Input Component Information'.
Page 515 To end the test, select [OFF] under [Present data] and click [Update]. Checking the OUTPUT Parts Select 'DC330 COMPONENT CONTROL' from the [Diag Code] pull-down menu and click [OK]. Note Before turning ON/OFF the OUTPUT component, make sure that the INPUT has started (by clicking [Check Start]).
Page 516 DC361 SYSTEM DATA SAVE/RESTORE Writing NVM Data (PC -> RAM) Select 'DC361 SYSTEM DATA SAVE/RESTORE' from the [Diag Code] pull-down menu <Function Overview> and click [OK]. Saves the NVM Data of the IIT in the PC or writes the NVM Data that was saved in the PC Select [Write] and click [Execute].
Page 517 OK/NG (error information) will be displayed in the Result column. DC501 SCAN TEST <Function Overview> Performs the IIT Scan Test. • The test can be run with any Reduce/Enlarge Ratio between 100% and 400%. DC501_Result Click [Stop]. Reference The document can be scanned continuously until [Stop] is clicked. To exit the DC501, click [Exit].
Page 518 DC505 AUTO ADJUSTMENT DC606 TEST PRINT <Function Overview> <Function Overview> Performs IIT Side Edge Registration Adjustment, Vertical Reduce/Enlarge Adjustment, Lead Outputs a Test Pattern. Edge Registration Adjustment, and Document Length Adjustment. Note Output the Test Pattern to any folder as the "image.bmp" file (can be changed to Note When performing all the adjustments, perform them in the above order.
Page 519 Specify the save location and file name of the Test Pattern, and click [Save]. DC606_File The Test Pattern is output to the specified folder. 6.5 IIT PC-Diag 6-139 Chapter 6 General...
Page 520 6.6 Firmware Update Log out from the CentreWare Internet Services (CWIS). Start up the BT-PlotAssistant (FWInstaller version) at the PSW. The WF6705 Firmware contains the IIT, IOT, and CP-Cont Firmware and performing this update automatically updates all the IIT, IOT, and CP-Cont Firmware. Set the Host Name of the WF6705.
Page 521 Click [Apply] and then click [OK]. The Firmware is sent as a Print Job. Click [File] under 'Data File Selection '. BTPAHostOK Select the Host Name or the IP Address of the WF6705 to perform the Firmware Update for from the [Printer host name] pull-down menu. BTPAFile Select the Firmware that was downloaded into the PSW and click [Open].
Page 522 Select 'Install FW' from the [Job Setting] pull-down menu and click [Print]. When the extraction of the Firmware that was sent to the machine has completed and the message that requests a reboot is displayed, turn the power OFF and ON. Note After the message that indicates the transfer to the PSW has completed is displayed, the sent Firmware will be extracted and it will take a few minutes...
Page 523 11. Turn the power OFF and ON. 13. Disable the software download by using any of the following method. Note After turning the power OFF, make sure that the machine has completely shut Disable the software download from UI Panel down (the Main Power Lamp is OFF), and wait for 5 seconds or longer before Enter the CE Mode.
Page 524 Turn the power OFF and ON. Note After turning the power OFF, make sure that the machine has completely shut down (the Main Power Lamp is OFF), and wait for 5 seconds or longer before turning it ON again. If an update is required, perform the <Update Procedure> again. Note If the updating of firmware fails repeatedly and each time the recovery succeeds, a part of the root file system may be damaged.
Page 525 6.7 System Settings (Detailed Settings) List The following indicates various detailed settings for the Common Service Settings, Copy Service Settings, Scan Service Settings, Print Service Settings, Connectivity & Network Setup, and Authentication Settings that can be configured from among the system settings items at the 'Tools' menu of the UI Panel.
Page 526 Type No. Item Contents Default Value Setting Range Remarks 1. China market settings Standard Portrait: 880x1240, 620x880, 440x620, 310x440 Special A Series Standard Definition Defines the standard size for Special A series. 1. China market settings Standard Landscape: 880x620, 620x440, 440x310, 310x220 2.
Page 527 <Print Detailed Settings> Type No. Item Contents Default Value Setting Range Remarks Switching to Paper Supply with Sets whether to switch the paper output orientation to If multiple pages were output from the print 0: Do not switch Different Width when Remaining continue the output when the paper is detected to be 0: Do not switch driver, they will not be subject to this switching...
Page 528 Intentionally Blank 6-148 6.7 System Settings (Detailed Settings) List Chapter 6 General...
Page 529: Chapter 7 Wiring Data
Chapter 7 Wiring Data...
Page 531 Table of Contents 7.2.13 5V RTN-3 ......................... 29 7.2.14 5V RTN-4 ......................... 30 7.2.15 5V RTN-5 ......................... 31 7.1 Plug/Jack Location ..................3 7.2.16 +24VDC-1 ........................ 32 7.1.1 How to use the Plug/Jack List ..................3 7.2.17 +24VDC-2 ........................ 33 7.1.2 Plug/Jack List .......................
Page 532 CH1.11 Power Interlock Switching (1/3) ..............57 CH7.1 RFC 1 Paper Size Sensing and Stacking ............87 CH1.12 Power Interlock Switching (2/3) ............... 58 CH7.2 RFC 2 Paper Size Sensing and Stacking ............88 CH1.13 Power Interlock Switching (3/3) ............... 59 CH7.3 MSI Paper Size Sensing and Stacking ..............
Page 533 7.1 Plug/Jack Location 7.1.2 Plug/Jack List 7.1.1 How to use the Plug/Jack List Remarks Figure Item Description BSD CH (Connection • To know the installation position of the Connector, refer to the Figure No. (Title No.) and destination) Item No. of [7.1.3 Plug/Jack Location] from [7.1.2 Plug/Jack List] to check the position. 7.1.3.4 UI I/F PWB 2.2 / 2.3 / 2.4 / 3.2...
Page 534 Remarks Remarks Figure Item Figure Item Description BSD CH (Connection Description BSD CH (Connection destination) destination) 7.1.3.11 RFC 1 L / H Paper Heater 7.1.3.12 Roll 2 30" Sensor 7.1.3.12 RFC 2 L / H Paper Heater 7.1.3.11 Roll 1 Cut Trigger Sensor RFC 1 Center Paper 7.1.3.12 Roll 2 Cut Trigger Sensor...
Page 535 Remarks Remarks Figure Item Figure Item Description BSD CH (Connection Description BSD CH (Connection destination) destination) 7.1.3.11 Roll 1 Cutter Motor 1.13 / 8.5 / 8.6 / 7.1.3.14 IOT PWB 9.2 / 10.3 / 10.4 / 7.1.3.12 Roll 2 Cutter Motor: 10.7 7.1.3.1 RFC Takeaway Clutch...
Page 536 Remarks Remarks Figure Item Figure Item Description BSD CH (Connection Description BSD CH (Connection destination) destination) 7.1.3.14 AC Relay PWB to Roll 2 Auto Cut 7.1.3.12 Relay Connector Switch 7.1.3.14 AC Relay PWB 1.6 / 1.7 / 1.12 1.1 / 7.4 / 10.3 / to RFC Page Sync 7.1.3.3 Relay Connector...
Page 537 Remarks Remarks Figure Item Figure Item Description BSD CH (Connection Description BSD CH (Connection destination) destination) 7.1.3.5 IIT PWB 1.6 / 1.7 / 7.1 / 8.4 SJ65 7.1.3.11 Shorting Jack to RFC 1 / 8.5 P747 7.1.3.5 IIT PWB J748 7.1.3.5 CSCN PWB (Option) SJ65...
Page 538 7.1.3 Plug/Jack Location 7.1.3.2 RFC Motor PWB, RFC Drawer Open Switch, Open Air Sensor 7.1.3.1 IOT L/H Location 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 539 7.1.3.3 IOT R/H Location 7.1.3.4 UI Assembly 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 540 7.1.3.5 CIS, IIT PWB, PMEM PWB, CSCN PWB 7.1.3.6 Front Baffle Assembly 7-10 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 541 7.1.3.7 Manual Size Sensor, Interlock Switch 7.1.3.8 LPH Assembly 7.1 Plug/Jack Location 7-11 Chapter 7 Wiring Data...
Page 542 7.1.3.9 Fusing Assembly 7.1.3.10 Developer Assembly 7-12 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 543 7.1.3.11 RFC 1 (RFC B-Type) 7.1.3.12 RFC 2 (RFC A-Type) 7.1 Plug/Jack Location 7-13 Chapter 7 Wiring Data...
Page 544 7.1.3.13 HVPS, LVPS (3.5V / 5V / 24V), Side Triac, Center Triac 7.1.3.14 IOT PWB, AC Relay PWB, LVPS (24V) 7-14 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 545 7.1.3.15 Breaker, Inlet, AC Filter PWB 7.1.3.16 ESS Assembly, Paper Heater Switch 7.1 Plug/Jack Location 7-15 Chapter 7 Wiring Data...
Page 546 Intentionally Blank 7-16 7.1 Plug/Jack Location Chapter 7 Wiring Data...
Page 547 7.2 WIRENET 7.2.1 ACH CIRCUIT AC RELAY PWB BREAKER FILTER INLET +24V LVPS(24A) 1.10 +24V LVPS(24B) J16B +5V LVPS(5B) +3.5V LVPS RFC 1 P60A L/H PAPER HEATER CENTER PAPER HEATER R/H PAPER HEATER RFC 2 P60B L/H PAPER HEATER CENTER PAPER HEATER R/H PAPER HEATER...
Page 548 7-18 Chapter 7 Wiring Data 7.2 WireNet 7.2.2 ACN CIRCUIT AC RELAY PWB BREAKER FILTER INLET +24V LVPS(24A) 1.10 +24V LVPS(24B) J16B +5V LVPS(5B) +3.5V LVPS RFC 1 P60A L/H PAPER HEATER CENTER PAPER HEATER R/H PAPER HEATER RFC 2 P60B L/H PAPER HEATER...
Page 549: Low-Voltage Power Supply
7.2.3 +3.5VDC OPTION +3.5V LOW IIT PWB PMEM PWB CSCN PWB VOLTAGE POWER SUPPLY J510 J630 P747 J749 P750 J748 +3.5VDC J440 IOT PWB j0bnt72003 7.2 WireNet 7-19 Chapter 7 Wiring Data...
Page 550 7-20 Chapter 7 Wiring Data 7.2 WireNet 7.2.4 3.5V RTN/ANALOG GND OPTION +3.5V LOW IIT PWB PMEM PWB CSCN PWB VOLTAGE POWER SUPPLY P747 J749 P750 J748 J510 J630 6,8,12,15,18, 6,8,12,15,18, 21,24,27,30, 21,24,27,30, 33,36,39,42, 33,36,39,42, 45,48,51,54, 45,48,51,54, 57,60,61,62, 57,60,61,62, IOT PWB J447 J591 HVPS...
Page 551: Main Motor
7.2.5 +5VDC-1 +5V LOW VOLTAGE AC RELAY PWB POWER SUPPLY (5B) J511B J544 J544 J391 MAIN MOTOR IIT PWB +5VDC J440 J630 IOT PWB SEE_7.2.10 +5VDC-6 J560 RFC MOTOR J505 1.10 +24V LVPS (24B) SHORTING (0.9A) PLUG SJ43 SJ43 J95A 10.3 SIDE TRIAC 10.4...
Page 552 7-22 Chapter 7 Wiring Data 7.2 WireNet 7.2.6 +5VDC-2 RFC 1 SHORTING PLUG P662 J662 SJ65 SJ65 J165 FROM_7.2.5 ROLL 1 NO +5VDC-1 PAPER SENSOR J665 P665 J172 ROLL 1 CUT TRIGGER SENSOR J666 P666 J173 RFC VERTICAL JAM SENSOR SHORTING PLUG SJ66...
Page 553: Cover Sensor
7.2.7 +5VDC-3 SHORTING PLUG SJ48 SJ48 J190 FROM_7.2.5 REAR TOP 1.13 +5VDC-1 COVER SENSOR SHORTING SHORTING PLUG PLUG SJ44 SJ44 J681 P681 SJ81 SJ81 J180 MANUAL NO PAPER SENSOR J682 P682 J186 J181 MANUAL FEED MANUAL A3 STOP SENSOR SENSOR P684 J684 J188...
Page 554 7-24 Chapter 7 Wiring Data 7.2 WireNet 7.2.8 +5VDC-4 RFC 2 SHORTING PLUG P662 J662 SJ65 SJ65 J165 FROM_7.2.5 ROLL 2 NO +5VDC-1 PAPER SENSOR J665 P665 J172 ROLL 2 CUT TRIGGER SENSOR J666 P666 SHORTING PLUG SJ66 SJ66 J170 ROLL 2 30"...
Page 555 7.2.9 +5VDC-5 +5V LOW VOLTAGE POWER SUPPLY (5C) LPH I/F PWB J511C J490 J492 J594 LPH 1 +5VDC J595 LPH 2 J596 LPH 3 j0bnt7209 7.2 WireNet 7-25 Chapter 7 Wiring Data...
Page 556 7-26 Chapter 7 Wiring Data 7.2 WireNet 7.2.10 +5VDC-6 IIT PWB FROM_7.2.5 +5VDC-1 J733 J727 A1 SIZE SENSOR J726 17 INCH SIZE SENSOR J725 A2 SIZE SENSOR J724 A3 SIZE SENSOR J723 A4 SIZE SENSOR J722 IIT REGI SENSOR J720 IIT RIGHT SKEW SENSOR J721...
Page 557 7.2.11 5V RTN-1 +5V LOW VOLTAGE IIT PWB POWER SUPPLY (5B) J511B J630 SEE_7.2.15 5V RTN-5 SHORTING SHORTING PLUG PLUG SJ48 SJ48 SJ45 SJ45 P691 J691 J191 TONER EMPTY SENSOR SHORTING PLUG J683 P683 J187 MANUAL PAGE SJ49 SJ49 P695 J695 P199 EXIT JAM...
Page 558 7-28 Chapter 7 Wiring Data 7.2 WireNet 7.2.12 5V RTN-2 RFC 1 SHORTING SHORTING PLUG PLUG FROM_7.2.11 SJ47 SJ47 J661A P661 P662 J662 SJ65 SJ65 J667 P667 J174 ROLL 1 AUTO 5V RTN-1 CUT SWITCH J666 P666 J173 RFC VERTICAL JAM SENSOR ROLL 1 CUT J665...
Page 559 7.2.13 5V RTN-3 RFC 2 SHORTING AC RELAY PWB PLUG J547 J661B P661 P662 J662 SJ65 SJ65 J667 P667 J174 ROLL 2 AUTO CUT SWITCH J666 P666 ROLL 2 CUT J665 P665 J172 FROM_7.2.12 TRIGGER 5V RTN-2 SENSOR J164 RFC 2 DRAWER 1.12 J165 ROLL 2 NO...
Page 560 7-30 Chapter 7 Wiring Data 7.2 WireNet 7.2.14 5V RTN-4 +5V LOW VOLTAGE LPH I/F PWB POWER SUPPLY (5C) LPH I/F PWB J511C J490 J492 J594 LPH 1 J494 LPH 1 J595 5V RTN LPH 2 J496 LPH 2 J596 LPH 3 J498 LPH 3...
Page 561 7.2.15 5V RTN-5 IIT PWB FROM_7.2.11 5V RTN-1 J733 J727 A1 SIZE SENSOR J726 17 INCH SIZE SENSOR J725 A2 SIZE SENSOR J724 A3 SIZE SENSOR J723 A4 SIZE SENSOR J722 IIT REGI SENSOR J720 IIT RIGHT SKEW SENSOR J721 1.13 IIT COVER OPEN SENSOR...
Page 562 7-32 Chapter 7 Wiring Data 7.2 WireNet 7.2.16 +24VDC-1 CP CONTROL LVPS +24V +24V LOW VOLTAGE To 7.2.23 POWER SUPPLY CP CONT +5V_SB +5V_SB (24A) +24V To 7.2.25 CP CONT +12VDC +12V +24V J501 J512 P512 To 7.2.22 CP CONT +5VDC +24V To 7.2.20 CP CONT +3.3VDC...
Page 563 7.3.17 +24VDC-2 +24V LOW VOLTAGE HVPS POWER SUPPLY RELAY (24B) J502 J542 J543 J544 J545 Applies to 100/120VAC machines. 1.6A J546 P641 ATTENTION Applies to 200-240VAC machines. LIGHT J547 J661B P661 P662 J662 J261 ROLL 2 CUTTER 1.12 The Polyswitch is a device that protects I/L SWITCH against overcurrent/overheat by increasing its resistance with the rise of its temperature...
Page 564 7-34 Chapter 7 Wiring Data 7.2 WireNet 7.2.18 +24VDC-3 FROM +24VDC-2 +24V LOW VOLTAGE POWER HVPS SUPPLY (24B) +8VDC -8VDC J502 J542 3.15A +4.5VDC +13VDC J543 J391 MAIN MOTOR J397 FUSING DRIVE 10.2 MOTOR IIT PWB J704 J703 SHORTING IIT DRIVE PLUG MOTOR SJ30...
Page 565 7.2.19 24V RTN +24V LOW VOLTAGE CP CONTROL LVPS POWER SUPPLY (24A) J501 J512 P512 To 7.2.21 CP CONT 3.3V RETURN RFC MOTOR 24V RTN To 7.2.24 CP CONT 5V RETURN J551 J551 J151 RFC AIR SENSOR To 7.2.26 CP CONT 12V RETURN To 7.2.28 CP CONT 24V RETURN +24V LOW VOLTAGE...
Page 566 7-36 Chapter 7 Wiring Data 7.2 WireNet 7.2.20 CP CONT +3.3VDC CP CONTROL LVPS J515 From 7.2.16 +24VDC-1 CP CONTROL PWB WF02 PWB J516 J405 J408 J412 ATX1 j0bnt7220...
Page 567 7.2.21 CP CONT 3.3V RETURN CP CONTROL LVPS WF01 PWB WF02 PWB J403 J413 J411 J515 J402 A3,A6,A10, A3,A6,A10, From 7.2.19 ACCESSORY 1,4,7,10,13 24V RTN B4,B10,B12 B4,B10,B12 CP CONTROL CP CONTROL ATX1 J516 J405 CP CONT P401 J408 J401 A18,A24,A30, J412 JLVDS1 A1,A2,A5,...
Page 568 7-38 Chapter 7 Wiring Data 7.2 WireNet 7.2.22 CP CONT +5VDC CP CONTROL LVPS WF01 PWB J515 +5V_P J402 J403 J413 From 7.2.16 WF02 PWB +24VDC-1 CONTROL J516 J405 ATX1 25.1 P517 j0bnt7222...
Page 569 7.2.23 CP CONT +5V_SB CP CONTROL LVPS WF01 PWB WF02 PWB UI I/F PWB J515 J402 J403 J413 J410 From 7.2.16 S104 UI 10 KEY PWB +24VDC-1 +5V_SB UI LED PWB +3.3V_SB J516 J405 CP CONTROL PWB +5V_SB +1.2V_SB j0bnt7223 7.2 WireNet 7-39 Chapter 7 Wiring Data...
Page 570: Main Switch
7-40 Chapter 7 Wiring Data 7.2 WireNet 7.2.24 CP CONT 5V RETURN CP CONTROL LVPS J513 J116 From 7.2.19 MAIN SWITCH 24V RTN 25.1 P517 j0bnt7224...
Page 571 7.2.25 CP CONT +12VDC CP CONTROL PWB 25.1 CPU FAN1 CPU FAN CP CONTROL LVPS WF01 PWB J516 J405 PCI2 P401 From 7.2.16 +24VDC-1 J406 JPW1 25.1 P517 j0bnt7225 7.2 WireNet 7-41 Chapter 7 Wiring Data...
Page 572 7-42 Chapter 7 Wiring Data 7.2 WireNet 7.2.26 CP CONT 12V RETURN CP CONTROL LVPS 25.1 CPU FAN1 CPU FAN 25.1 P517 From 7.2.19 24V RTN j0bnt7226...
Page 573 7.2.27 CP CONT +24VDC CP CONTROL LVPS 25.1 P514 CP CONT EXHAUST WF01 PWB WF02 PWB UI I/F PWB J515 J402 J403 J413 J410 UI LED BACK LIGHT From 7.2.16 +24VDC-1 j0bnt7227 7.2 WireNet 7-43 Chapter 7 Wiring Data...
Page 574 7-44 Chapter 7 Wiring Data 7.2 WireNet 7.2.28 CP CONT 24V RETURN CP CONTROL LVPS P514 CP CONT 25.1 From 7.2.19 EXHAUST FAN 24V RTN j0bnt7228...
Page 575 7.3.1 Preface Indicates where the input to a function originates. Indicates that a mechanical drive signal goes in the 7.3.1.1 How to Use the BSDs The example indicates that the input originates from direction indicated. group function 3 of Chain 1 Enter the Chain specified in the Troubleshooting chapter.
Page 576 Figures on the BSDs 7.3.1.4 DC Voltage Indicates direction the air flows. The grayed-out portion of the figure shows the path from Motor or Solenoid to parts to drive. A measurement of DC voltage is made between the particular test point and the frame unless otherwise specified by note Indicates switch and is also used as Interlock Switch.
Page 577: Main Power On
1.1 MAIN POWER ON AC RELAY PWB PL8.1 PLUG IN 10.3 10.4 CIRCUIT PLUG IN AC FILTER BREAKER 10.3 10.4 PL8.1 PL8.1 PLUG IN ACH +24V LVPS (24A) INLET GN/YL PLUG IN ACN +24V LVPS (24A) POWER ON ACH 1.10 +24V LVPS (24B) POWER ON ACN 1.10...
Page 578: Dc Power Generation
7-48 7.3 BSD Chain 1 Standby Power 1.2 DC POWER GENERATION (1/9) CP CONTROL LVPS (1/3) CP CONTROL WF01 PWB PL8.6 PL8.6 PL8.6 +5V_SB +5V_SB KEEP +5V_SB DC POWER J402 J515 (H) +5VDC MONITOR J516 J405 SIGNAL MONITOR DC COM +5V_SB CTRL RELAY IOT...
Page 579 1.3 DC POWER GENERATION (2/9) WF01 PWB PL8.6 FROM CH1.2 WF02 PWB +5V_SB PL8.6 +3.3V_ +3.3V_SB CP CONTROL LVPS (2/3) +5V_SB J515 J402 J403 J413 +5V_SB +3.3V_SB PL8.6 +3.3V_SB +5V_SB +5V_SB +5V_P +5V_P +5V_P +5V_P UI +5V DC COM +5V_P (1.2 F4) DC COM DC COM...
Page 580: Electrical Components
7-50 7.3 BSD Chain 1 Standby Power 1.4 DC POWER GENERATION (3/9) ELECTRICAL COMPONENTS FROM CH1.3 FROM CH1.3 CP CONTROL PWB CSCN PWB (Option) (2/2) CP CONTROL LVPS (3/3) PL8.6 DC COM PL8.6 J516 J405 PMEM PWB (Option) IIT PWB IIT Fan (Option) DC COM Main Switch...
Page 581 1.5 DC POWER GENERATION (4/9) +3.5V LOW VOLTAGE POWER OPTION SUPPLY PL8.2 IIT PWB PMEM PWB CSCN PWB DC POWER PL3.1 PL3.2 PL3.2 GENERATION +3.3V J510 J630 P747 J749 P750 J748 +3.3VDC +3.5VDC +3.3VDC +3.3V +3.3V +3.3VDC POWER ON DC COM DC COM RETURN (1.1 J5)
Page 582 7-52 7.3 BSD Chain 1 Standby Power 1.6 DC POWER GENERATION (5/9) IIT PWB +5V LOW VOLTAGE POWER PL3.1 SUPPLY (5B) PL8.2 DC POWER CIS_1 +5VDC GENERATION +3.3V J511B +5VDC J630 +5VDC CIS_1 +3.3V CIS_2 +5VDC +3.3V J16B CIS_2 +3.3V DC COM POWER ON (1.1 J4)
Page 583 1.7 DC POWER GENERATION (6/9) AC RELAY PWB PL8.1 +5VDC +24V LVPS(24B) +24V LVPS(24B) 1.10 J544 J544 (AC RELAY PWB) ENABLE (H)+5VDC ENABLE (H)+5VDC SHORTING 0.9A PLUG IOT PWB PL8.1 046-201 +5VDC DC330 SJ43 +5VDC +5VDC +5V LVPS (5B) 1.14 SJ43 J442 DETECT (H)+5VDC...
Page 584 7-54 7.3 BSD Chain 1 Standby Power 1.8 DC POWER GENERATION (7/9) +5V LOW VOLTAGE POWER SUPPLY (5C) LPH I/F PWB PL8.4 PL4.1 DC POWER 100/120VAC GENERATION K3 ON ACH 10.3 +5VDC (LVPS 5C) J16C J511C +5VDC J490 +5VDC K3 ON ACN 10.3 IOT PWB (LVPS 5C)
Page 585 1.9 DC POWER GENERATION (8/9) +24V LOW VOLTAGE POWER SUPPLY (24A) PL8.1 DC POWER PLUG IN PLUG IN GENERATION J501 +24VDC +24VDC +24VDC DC COM DC COM RETURN PLUG IN PLUG IN +24VDC PLUG IN (PAPER HEATER (1.1 J2) 1.11 +24VDC SWITCH) PLUG IN...
Page 586 7-56 7.3 BSD Chain 1 Standby Power 1.10 DC POWER GENERATION (9/9) AC RELAY HVPS PL8.1 +24V LOW VOLTAGE POWER SUPPLY PL8.2 (24B) +24VDC J543 J544 +24VDC PL8.2 SHORTING PLUG DC POWER GENERATION +24VDC J502 +24VDC J542 +24VDC SJ41 +24VDC SHORTING RFC MOTOR 1.6A...
Page 587 1.11 POWER INTERLOCK SWITCHING (1/3) FRONT IOT PWB DOOR L/H PL8.1 INTERLOCK 077-302 DC330 +5VDC SWITCH PL9.1 FRONT DOOR FRONT DOOR I/L 1.14 J253 J253 J442 CLOSED (L)+5VDC SWITCH SIGNAL PAPER HEATER SHORTING SWITCH PLUG PL8.3 J251 J252 SJ47 SJ47 PLUG IN +24VDC PLUG IN +24VDC...
Page 588 7-58 7.3 BSD Chain 1 Standby Power 1.12 POWER INTERLOCK SWITCHING (2/3) IOT PWB ROLL 1 PL8.1 CUTTER 071-300 DC330 INTERLOCK SHORTING SWITCH ROLL 1 CUTTER I/L CUTTER PLUG PL10.4 SWITCH CLOSED I/L +24VDC(F1) SJ42 J661A P661 P662 J662 J261 J261 J662 P662...
Page 589 1.13 POWER INTERLOCK SWITCHING (3/3) HVPS IIT PWB PL8.2 PL3.1 SHORTING +24VDC 1.10 PLUG INTLK J542 +24VDC(HVPS K4) 3.15A +24VDC SJ30 J630 +/-8VDC +4.5VDC IOT PWB +13VDC INTLK ON INTLK +24VDC PL8.1 J543 +24VDC(K4) SJ30 (IIT FAN) +24V INTLK RELAY K4 ON J446 J543 (L)+24VDC...
Page 590 7-60 7.3 BSD Chain 1 Standby Power 1.14 MONITORING IOT PWB CP CONTROL UI I/F PWB PL8.1 PL12.3 +5V LVPS (5B) PL8.6 MONITOR　SINGNAL 046-312 005-300 IIT Cover Open (in operation) +5V LVPS (5C) 005-301 IIT Cover Open (not in operation) MONITOR SIGNAL 061-310 FRONT DOOR I/L...
Page 591 ELECTRICAL COMPONENTS 2.1 UI SWITCHES UI I/F PWB S104 UI 10 KEY PWB PL12.3 SWITCH PL12.2 ENABLE PULSE (SCAN 7) SWITCH ENABLE ENTRY1 Speed Dial Dial Pause PULSE (SCAN 6) Copy SWITCH ENABLE ENTRY2 Log In/Out PULSE (SCAN 5) SWITCH ENABLE M/C Status ENTRY3...
Page 592 7-62 7.3 BSD Chain 2 Mode Selection 2.2 UI LED UI I/F PWB S104 UI 10 KEY PWB PL12.3 PL12.2 +3.3VDC WF01 PWB +3.3VDC Log In/Out Interrupt PL8.6 (2.3 D4) CR12 INTERRRUPT LED ENERGY SAVER LED ON (L)+3.3VDC J403 ON (L) +3.3VDC DC COM LOG IN/OUT LED ON (L)+3.3VDC...
Page 593: Lcd Control
ELECTRICAL COMPONENTS 2.3 LCD CONTROL WF02 PWB UI I/F PWB S104 LCD MODULE CONTROL PL8.6 PL12.3 UI LED Back Light PWB PL12.3 PWB PL8.6 UI I/F PWB J410 LCD G0+ PLVDS1 J408 J412 TXL0+ CLOCK S104 LCD G0- LCD Module TXL0- LCD R0-R2 LCD G1+...
Page 594 7-64 7.3 BSD Chain 2 Mode Selection 2.4 TOUCH PANEL AND UI LED UI I/F PWB UI LED PWB PL12.3 PL12.3 UI +5V WF01 PWB WF02 PWB PL8.6 PL8.6 +5VDC (2.3 D5) DATA LED DATA LED DATA LED J403 J413 J410 ON (L)+3.3VDC ON (L)+5VDC...
Page 595 3.1 PWBS COMMUNICATION CP CONTROL PWB IIT PWB PL8.6 PL3.1 DATA/COMMAND/ J414 (UPPER) STATUS J746 IIT PWB USB CABLE DETECT FAIL SIGNAL PL8.3 005-499 DC330 IIT INPUT ALL CP CONTROL PWB DETECT FAIL SIGNAL IOT PWB PL8.1 DATA/COMMAND/ IOT PWB J414 (LOWER) STATUS J451...
Page 596 7-66 7.3 BSD Chain 3 Machine Run Control 3.2 PWBS COMMUNICATION (WF01-UI) WF01 PWB WF02 PWB UI I/F PWB WF02 PWB WF01 PWB PL8.6 PL8.6 PL12.3 PL8.6 PL8.6 J410 J410 COMMAND+ STATUS+ COMMAND J403 J413 J413 J403 STATUS COMMAND- STATUS- RELEASE+ RELEASE RELEASE-...
Page 597: Attention Light
3.3 ATTENTION LIGHT IOT PWB ATTENTION LIGHT PL8.1 042-005 DC330 J449 P641 J641 LED ON (L)+5VDC SELECT AMBER 042-006 DC COM DC330 DC COM LED COLOR (H or L) +5VDC GREEN DC COM DC COM SOUND 042-007 DC330 SELECT/ BEEP ON (L)+5VDC PATTERN GENERATION CONTROL...
Page 598 7-68 7.3 BSD Chain 3 Machine Run Control 3.4 ACCESSORY (1/2) (FX ONLY) EPSV FAIL SIGNAL WF01 PWB DocuLyzer/ Adaptor-BOX PL8.6 DocuLyzer type D/type S WF02 PWB PL8.6 P411 J403 J413 EP TxD EP RxD DC COM +3.3V_SB EP EXIST ADAPTOR BOX (L)+3.3VDC EXIST(L)+3.3VDC...
Page 599 3.5 ACCESSORY (2/2) IC CARD READER WF01 PWB WF02 PWB PL8.6 PL8.6 P411 J403 J413 EP TxD EP RxD DC COM +3.3V_SB EP EXIST IC CARD READER (L)+3.3VDC EXIST(L)+3.3VDC +24V_P (1.3 G3) EP POWER ENABLE (L) +2.7VDC +24VDC DC COM DC COM +5V_P (1.3 H2)
Page 600 7-70 7.3 BSD Chain 3 Machine Run Control 3.6 ELECTRIC BILLING IOT PWB CP CONTROL UI I/F PWB PL8.1 PL12.3 PL12.3 PL8.6 BILLING BILLING DATA DATA (NVM 1) BILLING DATA (NVM 2) BILLING FAIL NOTE: CP Control PWB also counts up and maintains its billing counter, following a count up signal from IOT PWB. CP Control PWB compares its billing counter to the IOT PWB-maintained billing counter by asking about it.
Page 601 3.7 MONITORING (1/3) IIT PWB UI I/F PWB 062-220 IIT FPGA SHINANO IIS Fail 062-386 IIT EEPROM System Data Fail PL3.1 CONTROL PL12.3 PL8.6 062-220 062-383 062-227 IIT FPGA SHINANO IPS2 BKG Fail 062-390 IIT User S/W Check Sum NG 062-227 062-384 062-228...
Page 602 7-72 7.3 BSD Chain 3 Machine Run Control 3.8 MONITORING (2/3) UI I/F PWB PL12.3 062-962 063-331 063-366 IPS Parameter Renew Fail IIT AZUSA IOS SDRAM Check NG IIT PRATO1-AZUSA Bus Fail 062-962 063-331 063-366 062-963 063-332 063-367 CONT USB Image Transfer Fail IIT Post-Codec-Encode Check NG IIT PRATO2-AZUSA Bus Fail 062-963...
Page 603 3.9 MONITORING (3/3) CP CONTROL UI I/F PWB 041-312 Communication Command Length Error 124-311 CP Cont-IOT Communication Fail PL12.3 PL8.6 CP CONTROL PWB CP Cont-IOT Communication Fail 103-311 041-313 Report-on-Cut-Length Delayed Error 124-312 DETECT FAIL SIGNAL (Recycle Data Overflow) No Report on Image Length Error 041-314 124-311 124-312...
Page 604 7-74 7.3 BSD Chain 4 Start Print Power 4.1 MAIN DRIVE CONTROL IOT PWB RFC MOTOR PWB MAIN MOTOR 091-001 PL8.1 PL8.5 PL1.2 DC330 IOT PWB 091-001 DC330 +5VDC MAIN MOTOR PL8.1 MAIN MOTOR J562 J391 ON(L)+5VDC J445 ON(L)+5VDC J561 091-200 DC330 +5VDC...
Page 605: Lock Signal
4.2 MONITORING IOT PWB CP CONTROL UI I/F PWB 077-310 Main Motor Fail PL8.1 PL12.3 PL8.6 MAIN MOTOR LOCK SIGNAL 077-310 NOTE: Virtual Line e0bnt070402 Chain 4 Start Print Power 7-75 7.3 BSD...
Page 606 7-76 7.3 BSD Chain 6 Imaging SIZE SENSED 6.1 DOCUMENT SIZE SENSING (1/2) DOCUMENT IIT PWB IIT PWB PL3.1 PL3.1 005-107 DC330 J734 J729 34 INCH SIZE SNR J729 DOC. SENSED (L)+5VDC J734 CIRCUIT DC COM 17 inch Size Sensor 34 INCH SIZE SENSOR PL3.5 A0 Size...
Page 607 SIZE SENSED 6.2 DOCUMENT SIZE SENSING (2/2) DOCUMENT IIT PWB IIT PWB PL3.1 PL3.1 005-103 DC330 J733 J725 A2 SIZE SNR J725 DOC. SENSED (L)+5VDC J733 CIRCUIT A4 Size DC COM Sensor A3 Size A2 SIZE SENSOR Sensor PL3.5 A2 Size Sensor 005-102 DC330...
Page 608 7-78 7.3 BSD Chain 6 Imaging 6.3 DOCUMENT FEEDING & REGISTRATION SIZE SENSED 005-001 005-003 DOCUMENT DC330 DC330 IIT PWB 005-002 005-004 IIT DRIVE DC330 DC330 PL3.1 MOTOR IIT DRIVE MOTOR PL3.6 J704 J703 CLOCK A +3.3V DC COM CLOCK A LED701 FAIL DC COM...
Page 609 6.4 IMAGE INPUT (1/2) 6.11 CIS 4/5 FAIL SIGNAL IIT PWB PL3.1 CIS_5 J744 SIGNAL PL3.7 2,4,6,8 CIS_5 VLCK+ REGISTRATED DOCUMENT CIS_5 VLCK- DRIVER CIS_5 VLD0+ CIS_5 VLD0- CIS_5 VLD1+ CIS 4 CIS_5 VLD1- CIS 5 CLOCK Lens CLOCK 10, 11 Array F805 +3.3VDC...
Page 610 7-80 7.3 BSD Chain 6 Imaging 6.5 IMAGE INPUT (2/2) CIS 1-3 FAIL 6.11 SIGNAL IIT PWB IIT PWB CIS_1 PL3.1 J740 SIGNAL PL3.1 PL3.7 CIS_3 2,4,6,8 J742 SIGNAL PL3.7 2,4,6,8 CIS_1 VLCK+ CIS_3 VLCK+ CIS_1 VLCK- DRIVER CIS_3 VLCK- CIS_1 VLD0+ DRIVER CIS_3 VLD0+...
Page 611 6.6 COLOR SCANNING (OPTION) IIT PWB PMEM PWB (OPTION) CSCN PWB (OPTION) PL3.1 PL3.2 PL3.2 P747 J749 P750 J748 SCANNED COLOR P751 DATA DIMM1 +3.3VDC +3.3VDC DIMM2 (1.5 E2) IIT FAN PL3.2 J730 P730 INTLK +24V (IIT FAN) (1.13 J2) DC COM (IIT FAN) (1.10 J4)
Page 612 7-82 7.3 BSD Chain 6 Imaging 6.7 LPH 1 CONTROL IOT PWB LPH I/F PWB LPH 1 LPH I/F PWB IOT PWB PL8.1 PL4.1 PL4.1 PL4.1 PL8.1 J450 LPH SERIAL D0 + J491 J493 LPH 1 DATA 3 LPH 1 SO J491 LPH 1 SO + J450...
Page 613 6.8 LPH 2 CONTROL IOT PWB LPH I/F PWB LPH 2 PL8.1 PL4.1 PL4.1 J450 LPH SERIAL D0 + J491 J495 LPH 2 DATA 3 LPH I/F PWB IOT PWB LPH SERIAL D0 - LPH 2 DATA 2 PL4.1 PL8.1 LPH SERIAL D1 + LPH 2 SO LPH 2 DATA 1...
Page 614 7-84 7.3 BSD Chain 6 Imaging 6.9 LPH 3 CONTROL IOT PWB LPH I/F PWB LPH 3 PL8.1 PL4.1 PL4.1 J450 LPH SERIAL D0 + J491 J497 LPH 3 DATA 3 LPH I/F PWB IOT PWB LPH SERIAL D0 - LPH 3 DATA 2 PL4.1 PL8.1...
Page 615 6.10 MONITORING (1/2) IIT PWB CP CONTROL UI I/F PWB 005-102 IIT Sensor Static Jam 2A 061-311 ROS On Timing Error (Roll 1) PL3.1 PL12.3 PL8.6 IIT LEFT SKEW SENSOR 005-103 061-312 SENSED SIGNAL IIT Sensor Static Jam 2B ROS On Timing Error (Roll 2) 005-121 IIT RIGHT SKEW SENSOR 005-104...
Page 616 7-86 7.3 BSD Chain 6 Imaging 6.11 MONITORING (2/2) UI I/F PWB 062-371 IIT CIS Lamp Failure 062-731 CIS Auto Cal / V-Line1 Width Over CONTROL PL12.3 PL8.6 062-372 Image Sensor Fail 062-732 CIS Auto Cal / V-Line1 Number Over 062-371 062-713 062-734...
Page 617 7.1 RFC 1 PAPER SIZE SENSING AND STACKING IOT PWB 071-103 DC330 PL8.1 SHORTING PLUG +5VDC A1 SENSOR PAPER SENSED SJ66 J169 J169 J662 P662 P661 J661A J443 (L)+5VDC +5VDC (1.7 H3) ROLL 1 A1 071-102 SHORTING DC330 SENSOR PL10.6 DC COM PLUG +5VDC...
Page 618 7-88 7.3 BSD Chain 7 Paper Supplying 7.2 RFC 2 PAPER SIZE SENSING AND STACKING IOT PWB 072-103 PL8.1 SHORTING DC330 PLUG +5VDC A1 SENSOR SJ66 J169 PAPER SENSED J169 J662 P662 P661 J661B J444 (L)+5VDC +5VDC (1.7 H5) ROLL 2 A1 072-102 SHORTING DC330...
Page 619 7.3 MSI PAPER SIZE SENSING AND STACKING IOT PWB SHORTING 075-103 PL8.1 DC330 PLUG +5VDC A1 SENSOR PAPER SENSED SJ81 J183 J183 P681 J681 J442 (L)+5VDC MANUAL A1 075-102 DC330 SENSOR PL2.3 +5VDC A2 SENSOR PAPER SENSED J182 J182 (L)+5VDC MANUAL A2 075-101 DC330...
Page 620 7-90 7.3 BSD Chain 7 Paper Supplying 7.4 PAPER HEATER CONTROL RFC 1 L/H PAPER RFC MOTOR PWB HEATER PL8.5 PL10.6 +5VDC RFC AIR AC RELAY PWB SENSOR PL8.1 IOT RELAY PL8.5 RFC AIR SENSOR K2 ON(L) J151 SENSED SIGNAL J551 J551 +24VDC...
Page 621 7.5 MONITORING IOT PWB CP CONTROL UI I/F PWB PL8.1 PL12.3 071-100 Roll 1 A3 Sensor ON Jam (Auto-load) PL8.6 ROLL 1 A3 SENSOR SENSED SIGNAL Roll 1 A3 Sensor ON Jam (Rewind) 071-100 071-101 071-101 071-102 Roll 1 Feed Jam (Peeled Core) 071-102 071-940 Roll 1 No Paper...
Page 622 7-92 7.3 BSD Chain 7 Paper Supplying 7.6 PAPER PATH & DRIVE TRANSMISSION SWITCH/SENSOR NAME Drum Main Motor RFC Page Sync Sensor (4.1) Manual Page Sync Sensor Heat Roll Fusing Swing Frame Interlock Switch 1.11 Exit Roll H-Tra Jam Sensor 10.1 Manual Feed Stop Sensor Manual Size Sensor...
Page 623 8.1 RFC 1 PAPER FEEDING RFC MOTOR PWB ROLL 1 FEED PL8.5 MOTOR IOT PWB 071-001 DC330 PL10.4 +5VDC PL8.1 ROLL 1 FEED MOTOR ROLL 1 FEED MOTOR J443 J561 J564 J661A P661 P662 J662 P361 BIT 0 +5VDC ON +24V CLOCK A 071-002 DC330 DC COM...
Page 624 7-94 7.3 BSD Chain 8 Paper Transportation 8.2 RFC 1 PAPER CUT CONTROL CUTTER CUTTER IOT PWB PL10.3 PL10.3 PL8.1 ROLL 1 ROLL 1 071-200 CUTTER DC330 071-004 CUTTER SHORTING DC330 MOTOR +3.3VDC L/H SWITCH PLUG CLOSED J443 BIT 0 J661A P661 P662...
Page 625 8.3 RFC 2 PAPER FEEDING RFC MOTOR PWB ROLL 2 FEED PL8.5 MOTOR IOT PWB 072-001 DC330 PL10.4 +5VDC PL8.1 ROLL 2 FEED MOTOR ROLL 2 FEED MOTOR J444 J563 J565 J661B P661 P662 J662 P361 BIT 0 +5VDC ON +24V CLOCK A 072-002 DC COM +5VDC...
Page 626 7-96 7.3 BSD Chain 8 Paper Transportation 8.4 RFC 2 PAPER CUT CONTROL CUTTER CUTTER IOT PWB PL10.2 PL10.2 PL8.1 ROLL 2 ROLL 2 072-200 CUTTER DC330 072-004 CUTTER SHORTING DC330 MOTOR +3.3VDC L/H SWITCH PLUG CLOSED J444 BIT 0 J661B P661 P662...
Page 627 8.5 VERTICAL TRANSPORTATION IOT PWB PL8.1 071-106 DC330 SHORTING PLUG RFC VERTICAL JAM +5VDC RFC VERTICAL JAM SENSOR PAPER SJ65 J666 P666 J173 SENSOR SENSED J173 P666 J666 J662 P662 P661 J661A SENSED (L)+5VDC J443 SIGNAL +5VDC (1.7 G5) RFC VERTICAL DC COM JAM SENSOR (1.6 G5)
Page 628 7-98 7.3 BSD Chain 8 Paper Transportation 8.6 MSI PAPER FEEDING IOT PWB PL8.1 075-105 DC330 SHORTING PLUG +5VDC MANUAL FEED STOP MANUAL FEED STOP SENSOR PAPER SENSOR SENSED SJ44 J682 P682 J186 J186 P682 J682 SENSED (L)+5VDC J442 SIGNAL SHORTING +5VDC (1.7 F3)
Page 629 8.7 REGISTRATION IOT PWB PL8.1 075-106 DC330 SHORTING PLUG +5VDC MANUAL PAGE SYNC MANUAL PAGE SYNC SENSOR PAPER SENSOR SENSED SJ45 J683 P683 J187 J187 P683 J683 J442 SENSED (L)+5VDC SIGNAL +5VDC (1.7 G4) DC COM (1.6 E3) 077-100 DC330 RFC PAGE SINC +5VDC RFC PAGE SINC...
Page 630 7-100 7.3 BSD Chain 8 Paper Transportation 8.8 MONITORING IOT PWB CP CONTROL UI I/F PWB 071-103 Roll 1 Cut Trigger Sensor ON Jam PL8.1 PL12.3 ROLL 1 FEED PL8.6 MOTOR FAIL 071-104 Roll 1 Cut Trigger OFF Jam SIGNAL 071-310 071-105 Roll 1 Mis-cut Jam...
Page 631 9.1 CHARGING AND EXPOSURE NOTE: The following shows the relation between diag value and remote HVPS voltage. IOT PWB PL8.2 PL8.1 046-001 DC330 Value Remote Voltage (V) J445 J591 BCR ON (L)+24VDC 0.012890625 BCR VOLTAGE DC COM 046-050 DC330 N (0-255) 3.3 x {(N+1)/256} J447 BCR AC REMOTE...
Page 632: Toner Empty Sensor
7-102 7.3 BSD Chain 9 Marking 9.2 DEVELOPMENT HVPS IOT PWB PL8.2 IOT PWB PL8.1 046-002 DC330 DEVE PL8.1 J445 J591 DEVE BIAS ON (L)+24VDC CLUTCH 093-001 DC330 PL1.2 DEVE CLUTCH J446 J392 DEVE BIAS VOLTAGE ON (L)+24VDC DC COM 046-052 DC330 J447...
Page 633 9.3 IMAGE TRANSFER AND STRIPPING IOT PWB HVPS PL8.1 IOT PWB PL8.2 PL8.1 046-003 DC330 046-250 DC330 J445 J591 BTR ON (L)+24VDC J591 J447 BTR DC MONITOR DC COM 046-004 DC330 BTR +/- SELECT NOTE: DC COM 046-054 DC330 The following shows the relation between diag value and J447 BTR DC REMOTE remote voltage.
Page 634 7-104 7.3 BSD Chain 9 Marking 9.4 ENVIRONMENT SENSING AND DRUM CLEANING OPEN AIR IOT PWB 091-250 SENSOR DC330 PL8.1 PL8.5 HUMIDITY SENSED J193 SIGNAL J447 SHORTING PLUG OPEN AIR SENSOR 091-251 DC330 SJ43 J193 SENSED SIGNAL TEMPERATURE SENSED SIGNAL +5VDC (1.7 D2) A GND...
Page 635 9.5 MONITORING IOT PWB CP CONTROL UI I/F PWB 091-310 Open Air Sensor Fail 1 (Humidity) PL8.1 PL12.3 PL8.6 TONER EMPTY SENSOR Open Air Sensor Fail 2 (Humidity) 091-311 SENSED SIGNAL 096-910 091-312 Open Air Sensor Disconnect Fail OPEN AIR SENSOR SENSED SIGNAL 091-310 091-313...
Page 636 7-106 7.3 BSD Chain 10 Fusing and Copy Transportation 10.1 H-TRA PAPER TRANSPORTATION IOT PWB PL8.1 SHORTING PLUG +5VDC 077-101 DC330 SJ44 P684 J684 J188 H-TRA JAM SENSOR J188 J684 P684 J442 PAPER SENSED (L)+5VDC SHORTING PLUG SJ49 DC COM (1.6 F3) 077-303 +5VDC...
Page 637 10.2 FUSING DRIVE CONTROL IOT PWB RFC MOTOR PWB FUSING DRIVE PL8.1 PL8.5 MOTOR PL7.1 010-011 DC330 FUSING DRIVE J445 J561 J562 J397 BIT 0 +5VDC MOTOR ON(L)+5VDC FUSING DRIVE ZONE DC COM DC COM 010-012 DC330 FUSING DRIVE MOTOR CLOCK BIT 1 +5VDC IOT PWB PL8.1...
Page 638 7-108 7.3 BSD Chain 10 Fusing and Copy Transportation 10.3 FUSING HEAT CONTROL (100/120V) (1 OF 3) OVER HEAT STS SENSED 10.8 IOT PWB AC RELAY PWB SIGNAL PL8.1 PL8.1 OVER K3 ON ACH (LVPS 5C) HEAT 010-200 DC330 THERMO- STAT OVER HEAT PLUG...
Page 639 OVER HEAT 10.4 FUSING HEAT CONTROL (200-240V) (2 OF 3) STS SENSED 10.8 IOT PWB AC RELAY PWB SIGNAL PL8.1 PL8.1 K3 ON ACH OVER HEAT (LVPS 5C) 010-200 DC330 THERMO- STAT OVER HEAT PLUG DC COM PL7.3 THERMOSTAT K3 ON ACN IN ACH P695 J695...
Page 640 7-110 7.3 BSD Chain 10 Fusing and Copy Transportation 10.5 FUSING HEAT CONTROL (3 OF 3) 10.3 FUSING IOT PWB 10.4 HEAT HEAT ROLL PL8.1 010-201 DC330 (OPEN) THERMISTOR 010-250 (TEMP) IOT PWB PL7.3 PL8.1 H/R THERMISTOR 1 THERMISTOR 1 10.8 J447 P695...
Page 641 10.6 FUSING AND EXIT TRANSPORTATION IOT PWB PL8.1 010-207 DC330 SHORTING PLUG +5VDC EXIT MOTION EXIT MOTION SENSOR SENSOR SENSED SJ44 P695 J695 J198 10.8 J198 J695 P695 J442 BLOCKED (H)+5VDC PULSE SHORTING +5VDC PLUG (1.7 F3) SJ49 EXIT MOTION SENSOR PL7.4 EXIT JAM SWITCH...
Page 642: Exhaust Fan Control
7-112 7.3 BSD Chain 10 Fusing and Copy Transportation 10.7 EXHAUST FAN CONTROL IOT PWB PL8.1 010-006 EXHAUST DC330 IOT PWB L/H EXHAUST FAN PL8.1 PL7.1 J446 ON (L)+24VDC J395 010-005 010-209 DC330 DC330 +5VDC DC COM L/H EXHAUST FAN HIGH L/H EXHAUST FAN L/H EXHAUST FAN 10.8...
Page 643 10.8 MONITORING IOT PWB CP CONTROL UI I/F PWB PL8.1 PL12.3 010-310 Overheated Thermistor 1 (Software) 010-970 Re-warm Up Error PL8.6 H-TRA OPEN SENSOR 10.1 Overheated Thermistor 2 (Software) Exit Jam Switch ON Jam 010-311 077-103 SENSED SIGNAL 077-303 010-312 077-106 Exit Jam Switch OFF Jam Overheated Thermistor 3 (Software)
Page 644 7-114 7.3 BSD Chain 25 ESS 25.1 ESS CP CONTROL WF01 PWB LVPS PL8.6 CP CONT PL8.6 EXHAUST HOST or PC P514 PL8.6 CP CONTROL PWB ETHERNET +3.3VDC CP CONT PL8.6 10BASE-T EXHAUST FAN +24V_P 100BASE-T J515 J402 FAIL (H)+3.3VDC (1.2 F5) 1000BASE-T LAN_USB1...
Page 645: Chapter 8 Installation And Removal
Chapter 8 Installation and Removal...
Page 647: Table Of Contents
Table of Contents 8.1 Installation ..................... 3 8.1.1 Installation of Main Unit ....................3 8.1.2 Installation of Color Board & Page Memory for IIT ............. 20 8.1.3 Scanner Catch Tray Installation ................. 29 8.1.4 Print Catch Tray Installation ..................35 8.1.5 Horizontal Conveyance Service Procedure ..............
Page 648 Table of Contents Chapter 8 Installation and Removal...
Page 649: Installation
Check the following bundled items. (Figure 1, Figure 2, Figure 3, Figure 4, Figure 5) Xerox Wide Format 6705 MF (NB100064) (FX Only) Xerox Wide Format 6705 MF AP (TB100074) (AP Only) Xerox Wide Format 6705 MF GCO (TB100073) (GCO Only) WF6705 Main Unit...
Page 650 DVD-ROM DVD-ROM Harness Guide Utility Guide Utility Guide x2 Left Hinge Cover Xerox Wide Format 6705 System MF Quick Guide Safety Guide Right Hinge Cover Xerox Wide Format 6705 System MF User Guide Post UI Top Cover Post Front Upper Cover...
Page 651 Peel off the Tape at the machine exterior and remove the 2) Rear side/Right side <Installation Procedure> Sheet. (Figure 7, Figure 8) CAUTION 1) Front side/Left side When removing the Tape, Cushion, and Packaging Material (such as protective sheet), do not use any tool with a sharp tip.
Page 652 Remove the protective sheet of the Platen Glass. Remove the screw at the Rear of the Right Swing Cover. 12. Remove the protective sheet of the Platen Glass. (Figure 10) (Figure 12) (Figure 14) 1) Remove the protective sheet of the Platen Glass. 1) Remove the screw (x2).
Page 653 13. Remove the Front Baffle and pull out the protective sheet 14. Install the Front Baffle. (Figure 16) 15. Remove the Rear Lower Baffle and remove the protective of the CIS. (Figure 15) sheet of the CIS. (Figure 17) 1) Install the Front Baffle while making sure that there is 1) Remove the screw (x2).
Page 654 16. Install the Rear Lower Baffle. (Figure 18) 17. Remove the protective paper of the Xero Module (Mag. 18. Set the Drum Finger Shaft. (Figure 20) Roll). (Figure 19) 1) Press the Platen Glass against the Front side. 1) Hold the Left side of the Drum Finger Shaft and move 1) Hold onto the tab (3x8 cm) at both sides and slowly it to the left and right by approx.
Page 655 19. Remove the Toner Waste Bottle. 22. Peel off the tape of the protection sheet under the 24. Open the Front Upper Cover and peel off the Tape. Developer Assembly, and roll up the ends of the tape so (Figure 23) 20.
Page 656 25. Open the Fusing Cover. 27. Remove the screw of the Right Upper Cover. (Figure 25) 28. Remove the Right Upper Cover. (Figure 26) 26. Remove the protective sheet of the Fusing Assembly. 1) Remove the screw (x2). 1) Remove the screw (x2). (Figure 24) 2) Loosen the screw (x2).
Page 657 29. Peel off the Tape of UI I/F Cable.(Figure 27) 31. Install the Post provided in the bundle to the UI Bracket. 32. Install the UI Bracket & Post. (Figure 30) (Figure 29) 1) Peel off the Tape. 1) Install the UI Bracket & Post. Note When installing the Post to the UI Bracket, take 2) Tighten the screw (x5).
Page 658 33. Secure the UI I/F Cable to the Post by using the clamp 34. Install the UI Top Cover provided in the bundle.(Figure 32) 35. Install the Hinge Assembly provided in the bundle. provided in the bundle. (Figure 31) (Figure 33) 1) Install the UI Top Cover.
Page 659 36. Install the Post Front Upper Cover and Post Front Lower 37. Install the Post Rear Cover provided in the bundle. 38. Bring up the connector of the UI I/F Cable from Cover provided in the bundle. (Figure 34) (Figure 35) underneath the Hinge Assembly and install the Harness Guide provided in the bundle between the Hinge 1) Install the Post Front Upper Cover.
Page 660 39. Remove the UI Rear Cover from the UI provided in the 40. Install the UI to the Hinge Assembly. (Figure 38) 41. Install the UI Rear Cover. (Figure 39) bundle and loosen the screw (x4). (Figure 37) 1) Install the UI. 1) Install the UI Rear Cover.
Page 661 42. Install the Right Hinge Cover and Left Hinge Cover 43. Take in the slack of the UI I/F Cable (Figure 41). 48. Remove the Rear Cover Assembly. (Figure 42) provided in the bundle. (Figure 40) 1) Put the extra length of the UI I/F Cable into the ESS 1) Remove the screw (x3).
Page 662 49. Remove the Developer Assembly.(Figure 43) 50. Remove the protective sheet. (Figure 44) 53. Reinstall the Upper Document Transport back to how it was. 1) Disconnect the connector 1) Peel off the Tape. 54. Set the Stylus Pen provided in the bundle on the UI Top 2) Remove the Developer Tension Spring.
Page 663 55. Open the Front Right Door and the Front Left Door. 57. Remove the Tape and Twist Tie from the RFC 1. 58. Remove the protective sheet of the Cutter of RFC 1 and (Figure 47) switch the Actuator of Drawer Open Switch. (Figure 48) 56.
Page 664 60. Install the Foot Cover provided in the bundle. (Figure 49) 61. Install the Left Lower Cover provided in the bundle. 62. Install the Right Lower Cover provided in the bundle. (Figure 50) (Figure 51) 1) Loosely affix the Del TP screw (M4x8) (x4) provided in the bundle.
Page 665 64. Install the Catch Tray and the Stopper provided in the 66. Install the Turn Guide provided in the bundle. (Figure 54) 68. Check that the Breaker is turned OFF and plug in the bundle. (Figure 52) power plug to the outlet. 1) Install the Turn Guide (x2).
Page 666: Installation Of Color Board & Page Memory For Iit
8.1.2 Installation of Color Board & Page Memory for <Installation Procedure> WARNING Turn OFF the power and the Breaker, and unplug the <Check the Bundled Items> power plug to prevent electric shock. Check the following bundled items. (Figure 1) WARNING Color Board &...
Page 667 Remove the screw at the Rear of the Right Swing Cover. Open the Rear Top Cover. Remove the Left Swing Cover. (Figure 6) (Figure 3) Open the Swing Frame. 1) Remove the Tapping Screw. 1) Remove the screw (x2). Remove the Right Swing Cover. (Figure 5) 2) Remove the Left Swing Cover.
Page 668 Remove the Rear Lower Baffle. (Figure 7) 10. Remove the screw of the IIT Frame. (Figure 8) 12. Open the IIT Frame. (Figure 9) 1) Remove the screw (x2). 1) Remove the screw (x2). Note When opening the IIT Frame, make sure to do it with the Swing Frame closed.
Page 669 13. Install the IIT Fan provided in the bundle. (Figure 10) 14. Install the PMEM PWB provided in the bundle. (Figure 11) 15. Install the DIMM (x2) provided in the bundle. (Figure 12) 1) Install the clamp (small) (x2) provided in the bundle. 1) Install the PMEM PWB and connect it to the 1) Open the hook (x2) of DIMM 2 Slot.
Page 670 16. Install the CSCN PWB provided in the bundle. (Figure 13) 19. [When Installing USB Cable Only] Remove the Left The subsequent procedures show how to set up the USB Lower Cover. (Figure 15) cable for connecting to the host (for Direct Scan). 1) Install the CSCN PWB and connect it to the connector of the PMEM PWB.
Page 671 21. [When Installing USB Cable Only] Install the clamp 22. [When Installing USB Cable Only] Bring up the 23. [When Installing USB Cable Only] Connect the USB (small) (x2) and Square Bush provided in the bundle. connector (J751) of the USB Cable provided in the bundle Cable to the CSCN PWB and install the Core (small) (Figure 16) from underneath the clamp to above the Frame.
Page 672 24. [When Installing USB Cable Only] Remove the clamp 25. [When Installing USB Cable Only] Secure the USB 26. Close the IIT Frame. (Figure 21) (x4) that are installed at the Main Motor and Deve Clutch Cable by using the P-Clamp and the clamp (large) 1) Raise the IIT Frame slightly to free the Stopper.
Page 673 27. Open the Swing Frame. 29. Install the screw of the IIT Frame. (Figure 23) 31. Install the Rear Lower Baffle. (Figure 24) 28. [When Installing USB Cable Only] Secure the USB 1) Install the Rear Lower Baffle. Note Tighten the screws as follows. Cable by using the clamp (x7).
Page 674 32. [When Installing USB Cable Only] Open the Front Left 34. [When Installing USB Cable Only] Tighten the screw at 40. [When Installing USB Cable Only] Attach the Core Door. the Front of the Left Lower Cover. (Figure 26) (large) (x2) provided in the bundle to the Power Cord. (Figure 27) 33.
Page 675: Scanner Catch Tray Installation
8.1.3 Scanner Catch Tray Installation <Installation Procedure> <Check the Bundled Items> WARNING Turn OFF the power and the Breaker, and unplug the Check the following bundled items. (Figure 1) power plug to prevent electric shock. Scanner Catch Tray (EB100382) Remove the Turn Guide (x2). Document Catch Tray Remove the Upper Document Transport.
Page 676 Remove the Rear Cover Assembly. (Figure 3) Install the Left Bracket / Right Bracket provided in the Remove the Rear Lower Baffle. (Figure 5) bundle to the Rear Cover Assembly. (Figure 4) 1) Remove the screw (x3). 1) Remove the screw (x2). 1) Remove the E-Clip (x4).
Page 677 Install the Collar and the Paddle provided in the bundle to Install the Rear Lower Baffle provided in the bundle. Install the Bracket provided in the bundle to Rear Lower the Document Transport Roll at the Rear. (Figure 6) (Figure 7) Baffle.
Page 678 Paste the Gasket (long) and Gasket (short) provided in 10. Install the Rear Cover Assembly. (Figure 10) 11. Install the Tray Guide provided in the bundle. (Figure 11) the bundle to the positions indicated in the diagram of the 1) Install the Rear Cover Assembly. 1) Remove the screw.
Page 679 12. Paste the film that is bundled together to align with the 13. Remove the Cable Tie (x2) from the Arm of the Document 14. Install the Document Catch Tray provided in the bundle. edge of the Rear Top Cover (Figure 12). Catch Tray provided in the bundle.
Page 680 15. Remove the Cable Tie and the bubble wrap of the 16. Set the Extension Bar (x2) to the appropriate position. Document Catch Tray. (Figure 15) (Figure 16) 1) Remove the Cable Tie (x4). 1) Pull out the Extension Bar. 2) Remove the Cable Tie (x4) and remove the bubble 2) Attach the Extension Bar to the Guide (x2).
Page 681: Print Catch Tray Installation
8.1.4 Print Catch Tray Installation [AP/GCO Only] Open the Front Upper Cover. <Installation Procedure> [AP/GCO Only] Paste the Film to the Front Upper Cover. <Check the Bundled Items> WARNING (Figure 3) Turn OFF the power and the Breaker, and unplug the Check the following bundled items.
Page 682 [AP/GCO Only] Check that the Lead Edge of the Film is Remove the protective sheet of the Print Catch Tray. flush with the surface of the Front Upper Cover. If it is not, Install the Print Catch Tray. (Figure 5) manually form the Film until its Lead Edge is flush with 1) Install the Print Catch Tray to the Main Unit at the the surface of the Front Upper Cover.
Page 683: Horizontal Conveyance Service Procedure
8.1.5 Horizontal Conveyance Service Procedure Remove the Developer Assembly. (REP5.1.1) Disconnect the Drawer Open Switch connector (J163 and J164) of RFC 1 and RFC 2. (Figure 3) Note Wrap the Developer Assembly by using paper, If the conveyance path is narrow, or the LH side has to be etc.
Page 684 Remove the Filter Duct and Left Hand Exhaust Fan on After completing this procedure, let the moving company 10. After the machine had been transported, reinstall the the left. (Figure 5) take over the rest. (Figure 6) Covers and perform the Main Unit installation procedure. 1) Disconnect the connector.
Page 685: Cancel Registration
8.2 Cancel Registration <Removal Procedure> Turn the power and the Breaker OFF and unplug the power plug. Remove the Roll Paper. Refer to the Service Log to return the options and modifications back to their original states, record the required items, and then keep it in the designated location.
Page 686 Intentionally Blank 8-40 8.2 Cancel Registration Chapter 8 Installation and Removal...